Yamaha Libero Manuals

Manuals and User Guides for Yamaha Libero. We have 1 Yamaha Libero manual available for free PDF download: Workshop Manual

Yamaha Libero Workshop Manual

Yamaha Libero Workshop Manual (209 pages)

Brand: Yamaha | Category: Motorcycle | Size: 5.78 MB

Table of Contents

Table of Contents

15
- How to Use this Manual
  3
- Chapter 1 General Information
  
  5
  - Table of Contents
    6
  - Motorcycle Identification
    7
    
    Frame Serial Number
    7
    
    Engine Serial Number
    7
  - Important Information
    8
    
    Preparation for Disassembly
    8
    
    Bearings and Oil Seals
    9
    
    Circlips
    9
  - Special Tools
    10
    
    Special Service Tools
    10
    
    Service Instruments
    13
    
    Special Service Materials
    14
  - General Specifications
    16
  - Specifications
    16
- Chapter 2
  
  16
  - Maintenance Specifications
    19
    
    Engine
    19
    
    Chassis
    25
    
    Electrical
    28
    
    General Torque Specifications
    30
  - Lubrication Points and Lubricant Type
    31
    
    Engine
    31
    
    Chassis
    32
  - Engine Lubrication Route
    33
  - Engine Bearings
    35
  - Cable Routing
    36
Periodic Inspection

40
- Chapter 3 Periodic Inspection
  
  40
  - Periodic Maintenance/Lubrication Intervals
    41
  - Side Cover, Seat and Fuel Tank
    43
    
    Removal
    43
    
    Installation
    45
  - Engine
    46
    
    Valve Clearance Checking Adjustment
    46
    
    Idling Co Measurement, and Adjustment
    48
    
    Throttle Cable Adjustment
    49
    
    Ignition Timing Check
    51
    
    Compression Pressure Measurement
    53
    
    Engine Oil Level Inspection
    54
    
    Engine Oil Replacement
    54
    
    Air Filter Cleaning
    56
    
    Clutch Cable Adjustment
    57
  - Chassis
    58
    
    Front Brake Adjustment
    58
    
    Rear Brake Adjustment
    58
    
    Brake Shoe Inspection
    59
    
    Brake Light Switch Adjustment
    59
    
    Drive Chain Slack Adjustment
    60
    
    Steering Head Inspection
    62
    
    Front Fork Inspection
    64
    
    Rear Shock Absorber Adjustment
    65
    
    Tyre Inspection
    66
    
    Spoke Inspection and Tightening
    67
    
    Wheel Inspection
    67
  - Electrical Battery Inspection
    68
    
    Battery Installation
    69
    
    Fuse Inspection
    70
    
    Headlight Beam Adjustment
    71
    
    Headlight Bulb Replacement
    71
Table of Contents

72
- Chapter 4
  
  74
  - Battery
    74
  - Carburetor
    74
  - Engine Oil Drain
    74
  - Engine Removal
    74
  - Side Covers, Seat and Fuel Tank Removal
    74
  - Clutch Cable
    75
  - Drive Chain
    75
  - Exhaust Muffler
    75
  - Footrest Assembly
    75
  - Engine Removal
    76
  - Leads
    76
  - Shift Pedal
    76
  - Engine Disassembly
    77
    
    Cylinder Head, Cylinder and Piston
    77
    
    Clutch
    80
    
    Oil Pump
    81
    
    Kick Starter
    82
    
    Shift Shaft
    82
    
    Crankcase
    84
    
    Transmission and Shifter
    85
    
    Crankshaft
    85
  - Inspection and Repair
    88
    
    Cylinder Head
    88
    
    Valve Seats
    89
    
    Valve Springs and Valves
    91
    
    Camshaft
    92
    
    Rocker Arms and Rocker Arm Shafts
    93
    
    Timing Chain, Sprockets and Chain Guides
    94
    
    Timing Chain Tensioner
    94
    
    Cylinder and Pistons
    95
    
    Piston Rings
    96
    
    Piston Pin
    97
    
    Crankshaft
    98
    
    Primary Drive Gear
    99
    
    Clutch
    99
    
    Push Rod
    100
    
    Shift Fork Shift Cam
    101
    
    Kick Starter
    102
    
    Oil Pump
    103
    
    Oil Delivery Passage(CC Cover Rh)
    104
    
    Crankcase
    104
  - Bearings and Oil Seals
    104
  - Circlips and Washers
    104
  - Engine Assembly and Adjustment
    105
  - Crankshaft
    108
  - Transmission
    110
  - Shifter
    111
  - Crankcase
    113
  - CDI Magneto
    115
  - Shift Shaft and Kick Starter
    117
  - Clutch, Primary Drive Gear and Oil Pump
    120
  - Cylinder and Piston
    125
  - Cylinder Head
    126
  - Cam Sprocket and Timing Chain
    127
  - Engine Mounting
    133
Carburetion

136
- Chapter 5
  
  138
  - Removal
    138
  - Disassembly
    139
  - Inspection
    141
  - Assembly
    142
  - Installation
    143
  - Tuning
    144
Table of Contents

147
- Chapter 6
  
  148
  - Front Wheel
    148
  - Front Wheel and Front Brake
    148
  - Front Brake
    149
  - Removal
    150
  - Front Wheel Inspection
    151
  - Brake Shoe Plate Disassembly
    152
  - Speedometer Gear Inspection
    152
  - Front Brake Inspection
    153
  - Brake Shoe Plate Assembly
    154
  - Front Wheel Installation
    155
  - Rear Wheel and Rear Brake
    157
  - Rear Brake
    158
  - Removal
    159
  - Rear Brake Inspection
    160
  - Rear Wheel Inspection
    160
  - Rear Wheel Installation
    161
  - Drive Chain and Sprockets
    162
  - Removal
    163
  - Drive Chain Inspection
    164
  - Clutch Hub Inspection
    165
  - Driven Sprocket and Drive Chain Installation
    165
  - Driven Sprocket Assembly
    165
  - Front Fork
    167
  - Front Fork Removal
    168
  - Front Fork Inspection
    170
  - Front Fork Assembly
    171
  - Front Fork Installation
    173
  - Steering Head and Handlebar
    174
  - Removal
    175
  - Handlebar Inspection
    176
  - Handlebar Removal
    176
  - Steering Inspection
    177
  - Steering Installation
    177
  - Handlebar Installation
    178
  - Removal
    180
  - Inspection
    181
Table of Contents

182
- Chapter 7
  
  183
  - Circuit Diagram
    183
  - Location of Electrical Components
    184
  - Checking of Connections
    185
  - Ignition System/Charging System
    186
    
    Circuit Diagram
    186
    
    Troubleshooting
    186
  - Charging System
    191
    
    Troubleshooting
    191
  - Lighting System
    192
    
    Circuit Diagram
    192
    
    Troubleshooting
    192
  - Signal System
    196
    
    Circuit Diagram
    196
    
    Troubleshooting
    196
- Chapter 8
  
  204
  - Starting Failure/ Hard Starting
    204
  - Poor Idle Speed Performance
    205
  - Poor Medium and High Speed Performance
    205
  - Poor Speed Performance
    206
  - Clutch Slipping/Dragging
    206
  - Faulty Gear Shifting
    207
  - Over Heating
    207
  - Faulty Brake
    207
  - Front Fork Malfunction
    208
  - Unstable Handling
    208
  - Faulty Signal and Lighting System
    209

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