Waitzinger THP 125/42 R 4 XXT Manuals

Manuals and User Guides for Waitzinger THP 125/42 R 4 XXT. We have 1 Waitzinger THP 125/42 R 4 XXT manual available for free PDF download: User Manual

Waitzinger THP 125/42 R 4 XXT User Manual

Waitzinger THP 125/42 R 4 XXT User Manual (155 pages)

CONCRETE PUMP

Brand: Waitzinger | Category: Water Pump | Size: 12.64 MB

Table of Contents

Table of Contents
3
Contents

4
Foreword

9
Safety Instructions and Information

11
- Warranty and Liability
  11
- Safety Symbols
  13
- Safety Equipment
  14
- Personal Safety Equipment
  14
- Ensuring Safe Working and Safety
  14
- Information on Risks of Injury
  16
- Safety Information for Setting up
  18
- Set-Up Location
  18
- Hazard Area
  18
- Setting up
  19
- General
  19
- Safety Distances to the Edges of Excavation Pits
  19
- Underground
  20
- Quality of Ground
  20
- Safety Instructions for Remote Control
  21
- Safety Instructions for the Working Area
  21
- Distributor Boom
  22
- Conveying Pipes
  22
- Locking the Conveying Pipe Connections
  23
- Opening the Conveying Pipe Connections
  23
- Discharge Hose
  24
- Hazard Area for the Discharge Hose
  24
- Kinks in the Discharge Hose
  25
- Use the Guide Rod to Hold the Discharge Hose
  25
- Securing the Discharge Hose with the Catch
  25
- Agitator
  26
- Safety Instructions at Concrete Pressures in Excess of 85 Bar
  26
- Safety Instructions for Maintenance and Repair
  26
- High Tension Overhead Electric Cables
  27
- Safety Distance
  28
- High-Tension Contacts
  29
- Automatic Reconnection
  29
- Static Discharge
  30
- Immediate Measures
  30
- Actions after Contacting a High-Tension Overhead Cable
  30
- Operation in Winter
  30
- Storms and Thunderstorms
  31
- Noise Emission Measurement
  31
- Environmental Protection
  31
- First Aid
  31
- Responsible Persons
  32
- Personnel
  32
- Requirements
  32
- Skills
  32
- Machine Operator's Responsibilities
  32
- Safety and Warning Notices
  33
Technical Data

49
- Leading Dimensions of the Truck-Mounted Concrete Pump
  49
- Truck
  49
- Distributor Boom 42 R 4 XXT
  50
- Concrete Pump
  52
Description

53
- Proper Use
  53
- Distributor Boom
  56
- Outriggers
  56
- Control
  56
- Central Lubrication
  56
- Function of the Concrete Pump
  57
- Method of Operation of the Concrete Pump
  58
Controls and Displays

59
Driving, Towing, Loading

69
- Driving
  69
- Before a Journey
  69
- During the Journey
  69
- Towing
  70
- Loading
  70
Starting up and Operating

71
Trouble-Shooting

104
- General Information
  111
Maintenance & Inspection

111
- Safety Instructions for Maintenance and Inspection
  111
- Lubricants and Solvents
  112
- Sealing Rings (Containing Fluorine)
  113
- Oils and Greases
  113
- Paints, Varnishes and Thinners
  114
- Glues, Adhesives and Solvents
  114
- Battery Acid
  115
- Safety Precautions When Charging Batteries
  116
- Safety Instructions for Welding Work
  116
- Tightening Torques for Screw Connections
  117
- Maintenance Schedule
  118
- Lubrication
  122
- Central Lubrication System
  122
- Checking the Central Lubrication System
  122
- Starting the Lubrication System Manually
  122
- Checking the Grease Points on the Hopper (Fig. 9.2)
  122
- Checking the Operation of the Lubrication Distributor
  122
- Checking the Lubrication Pipes
  122
- Checking the Grease Nipples for Manual Lubrication
  123
- Lubricating "Manually
  123
- Blocked Grease Points
  123
- Manual Lubrication
  124
- Sliding Surfaces
  124
- Overview of Grease Points
  124
- Reference Tables for Hydraulic Oils, Greases and Gear Oils
  126
- Changing Filters
  129
- General
  129
- High-Pressure Filters for the Boom and Hydraulic Pumps
  130
- Return Flow Filter
  130
- In-Line Filter Cartridge
  131
- Changing the Oil
  131
- Changing the Oil in the Transfer Shift Gearbox
  132
- Changing the Oil in the Hydraulic System
  132
- Performing Tests
  134
- Measuring the Wall Thickness of the Conveying Pipework
  134
- Minimum Wall Thicknesses and Conveying Pipework Operating Pressures
  135
- Adjusting the S-Valve
  136
- Checking the Chain Tension on the Outrigger Feet
  136
- Checking the Backlash in the Slewing Gearbox
  137
- Checking the Boom Backlash (Ball Bearing Slewing Rim in the Slewing Gearbox)
  137
- Checking the Operation of the Sensors
  138
- Replacing Worn Parts
  139
- Changing the Conveying Piston
  140
- Changing / Turning the Conveying Cylinder
  142
- Changing the Agitator Blades
  143
- Changing the Agitator Seals
  144
- Changing the Agitator Wear Sleeves
  144
- Changing the Conveying Pipework
  145
- Crack-Checking on the Steelwork
  145
- Checking the Hoses
  146
- Cleaning the Machine
  146
- Disposal of the Machine
  147
Repair Work

149
List of Operators of the Equipment

151
Maintenance and Modifications List

153

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