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QKM AH20 Manuals
Manuals and User Guides for QKM AH20. We have
2
QKM AH20 manuals available for free PDF download: User Manual, Maintenance Manual
QKM AH20 User Manual (105 pages)
Brand:
QKM
| Category:
Robotics
| Size: 5.82 MB
Table of Contents
Table of Contents
9
Preface
4
Version History
8
Table of Contents
9
Table of Contents
10
List of Figures
13
List of Tables
15
Chapter 1 Safety Precautions
16
General Safety
16
Precautions for Safe Operation
18
Safety Signs
19
Table 1-1 Warning Signs
19
Chapter 2 Product Overview
21
Introduction
21
Model Implication
22
Table 2-1 Model Preview
22
Product Features
23
Chapter 3 Components and Functional Description
24
Introduction to Main Body
24
Base
24
Mechanical Arm 1
25
Mechanical Arm 2
25
Cable
25
Table 3-1 Components of AH20 Robot
26
Trajectory
27
Horizontal Work Space
28
Robot Coordinate System
30
Specification and Dimension
30
Overall Dimension
30
Base Dimensions
35
Terminal Flange Dimensions
35
Technical Parameters
36
Table 3-8 Technical Parameters of AH20 Robot
36
Environmental Parameters
37
Table 3-9 Environmental Parameters
37
Electrical Parameters
38
Table 3-10 Robot Electrical Parameters
38
Chapter 4 Introduction to Electrical Connectors
39
External Electrical Connector
39
Connector Panel of the Mechanical Arm 2
39
Table 4-1 Introduction of Connector Panel
40
Base Connector Panel
41
Table 4-2 Introduction of Connector Panel
42
Indicator Description
43
Main Power Indicator
43
System Indicator (Mechanical Arm 2)
43
Table 4-3 Description of Power Indicator Status
43
Table 4-4 Description of System Indicator Status
43
Definition of Connector Pins
44
Power Connector (POWER)
44
Auxiliary Encoder
44
Table 4-5 Definition of Power Connector Pins
44
Table 4-6 Definition of Auxiliary Encoder Pins
44
MCP Connector (MCP/E-Stop)
46
Table 4-7 Definition of MCP Pins
46
Communication Connector (RS-232)
48
Table 4-8 Definition of RS-232 Pins
48
Communication Connector (RS-485)
49
Ethernet Connector (LAN/RTN1/RTN2)
49
Table 4-9 Definition of RS-485 Pins
49
Table 4-10 Definition of Ethernet Connector Pins
49
Digital Input/Output Connector (I/O)
51
Table 4-11 Definition of I/O Connector Pins
51
Base Customer Signal Connector (CS)
54
Table 4-12 Definition of Base CS Connector Pins
54
Customer Signal Connector of the Mechanical Arm 2 (CS)
56
Table 4-13 Definition of the Mechanical Arm 2 CS Connector Pins
56
Chapter 5 Product Installation
58
Installation Requirements
58
Product Confirmation
60
Installation Site and Environment
60
Installation of External Parts
61
Installation of Camera (Optional)
62
Handling of Robot
62
Base Installation
64
Table 5-1 Tightening Torque
64
Removal of Fastener
65
Ground Protection
66
Installation of Robot Cable
67
Communication Connection
68
Connection of E-Stop Device
69
Power Connection
70
Check after Installation
71
Check before Power-On
71
Chapter 6 Robot Operation
73
Prerequisites
73
Programming Environment Installation
74
Installation Steps
74
Open Macro Language Development Interface
76
Functions of Macro Language Development Interface
78
Interface
78
Menu Bar
79
Introduction to User Defined Instruction Editing Area
81
Establish IP Communication
83
Query on Description of Macro Language Instructions
87
Input Instructions
88
Run Instructions
89
Breakpoint Debugging
90
Output
90
Clear Output
91
Save Output
91
Manual Jog Teach
92
Servo Power-On
95
Speed Adjustment
97
Adjustment of System Speed
98
Adjustment of Robot Speed
99
Speed Adjustment During Motion
100
Emergency Stop and Recovery
101
Emergency Stop
101
Recovery
101
Robot Power-Off
102
Chapter 7 Technical Service
104
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QKM AH20 Maintenance Manual (98 pages)
Brand:
QKM
| Category:
Robotics
| Size: 5.59 MB
Table of Contents
Preface
3
Version History
7
Table of Contents
8
List of Figures
12
Chapter 1 Safety Precautions
15
Precautions for Operation
15
Precautions for Electrical Safety
16
Warning Sign
17
Table 1-1 Warning Signs
17
Figure 1-1 Position of Warning Sign
18
Chapter 2 Safety Maintenance
19
Use of Robot in Accordance with Regulations
19
Safe Area
19
E-Stop Device
20
Precautions for General Safety
21
Chapter 3 Routine Maintenance and Safety Inspection
23
Routine Inspection
23
Regular Inspection
24
Cleaning and Maintenance
24
Table 3-1 Routine Cleaning and Maintenance Schedule
24
Safety Inspection
25
Handling of Common Exceptions
26
Table 3-2 Handling of Common Exceptions
26
Chapter 4 Maintenance of Mechanical Components
28
Lubrication of Spline Screw Shaft
28
Standard Type
28
Figure 4-1 Special Oil Brush
29
Table 4-1 Selection of Lubricating Grease
29
Figure 4-2 Push down the Spline Screw Shaft
30
Figure 4-3 Apply Lubricating Grease
31
Figure 4-4 Push up the Spline Screw Shaft
31
Protective Type
33
Removal and Installation of Protective Cover
33
Removal of Protective Cover
34
Table 4-2 Accessories
35
Installation of Protective Cover
40
Table 4-3 Accessories
40
Cover
47
Robot Cover
47
Figure 4-5 Diagram of Robot Covers
47
Figure 4-6 Removal of Fastening Screws
48
Base Side Door
49
Figure 4-7 Lift the Cover
49
Figure 4-8 Removal of Fastening Screws
50
Connector Panel
51
Figure 4-9 Take out the Side Door of the Base
51
Figure 4-10 Remove the Fastening Screws from the Connector Panel
52
Figure 4-11 Open the Connector Panel
52
Timing Belt Tension Measurement
53
Measuring Instrument
53
Figure 4-12 Appearance of the Instrument
53
Figure 4-13 Introduction of the Screen
54
Parameter Setting
55
Measuring Steps and Display
55
Measuring Results
58
Table 4-4 Belt Tension Parameters
58
Precautions
59
Chapter 5 Maintenance of Electrical Components
61
Replacement and Maintenance of 1-Axis Motor Fan
62
Replacement of 1-Axis Motor Fan
62
Figure 5-1 1-Axis Motor Fan
62
Figure 5-2 Tear off the Warning Sign
63
Figure 5-3 Take out the Protective Cover
63
Figure 5-4 Remove the Fan Assembly
64
Figure 5-5 Take out the Fan Assembly
64
Maintenance of 1-Axis Motor Fan
65
Replacement and Maintenance of Encoder Battery
67
Table 5-1 Fan Inspection and Maintenance Record
67
Figure 5-6 Diagram of Encoder Battery
68
Figure 5-7 Position of Encoder Battery Connector
69
Replacement and Maintenance of Controller Assembly
70
Figure 5-8 Controller Assembly
70
Figure 5-9 Remove the Controller Assembly
71
Replacement and Maintenance of IO-Free-Distribution PCBA
72
Figure 5-10 IO-Free-Distribution PCBA
73
Figure 5-11 Removal of IO-Free-Distribution PCBA
73
Figure 5-12 Removal of IO-Free-Distribution PCBA
74
Replacement and Maintenance of Surge Suppressor
75
Figure 5-13 Surge Suppressor
76
Figure 5-14 Removal of Fastening Screws
77
Replacement and Maintenance of Filter
78
Figure 5-15 Filter
79
Figure 5-16 Removal of Fastening Screws
80
Replacement and Maintenance of QBUS Module
81
Figure 5-17 QBUS Module
82
Figure 5-18 Removal of QBUS Module
83
Replacement and Maintenance of QBUS Fuse
84
Figure 5-19 QBUS Fuse
85
Replacement and Maintenance of 24 V Switching Power Supply
86
Figure 5-20 Diagram of 24 V Switching Power Supply
87
Replacement and Maintenance of 24 V Switching Power Module Cooling
88
Fan
88
Figure 5-21 Removal of Power Module
88
Figure 5-22 Switching Power Supply Fan Assembly
89
Figure 5-23 Remove the Power Module Cooling Fan
90
Figure 5-24 Fan Assembly of the Mechanical Arm 2
92
Figure 5-25 Removal of the Fan from the Mechanical Arm 2
93
Figure 5-26 Brake PCBA of the Mechanical Arm 2
94
Figure 5-27 Removal of the Brake PCBA from the Mechanical Arm 2
95
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