Mitsubishi Fuso CANTER FE85DHZSLGP Manuals

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Mitsubishi Fuso CANTER FE85DHZSLGP Shop Manual

Mitsubishi Fuso CANTER FE85DHZSLGP Shop Manual (337 pages)

EURO 4 For Colombia 4M5 diesel engine

Brand: Mitsubishi | Category: Trucks | Size: 14.63 MB

Table of Contents

Group Index
2
Table of Contents
4
Group 00 General
4
Vehicle Model Coding System
5
Equipment Type Codes List
6
Power Train Table
7
How to Read this Manual
9
Precautions for Maintenance Operation
19
Front of Vehicle
29
Jacking up the Vehicle
29
Diagnosis Codes
31
Table of Standard Tightening Torques
35
- Tightening Torques
  35
  - Hexagon Head Bolts and Stud Bolts
    35
  - Engine
    39
- Specifications
  40
- Structure and Operation
  41
- Exploded View
  41
- Cylinder Head, Cylinder Head Gasket, Camshaft and Camshaft Frame
  42
- Valve Mechanism
  43
- Connecting Rod
  44
- Piston
  44
- Timing Gears
  45
- Flywheel
  45
- Balance Shafts
  46
- Reduction of Vertical Vibration
  46
- Crankcase and Main Bearings
  47
  - Main Bearing
    48
  - Thrust Plates
    48
- Oil Seals
  49
  - Front Oil Seal
    49
  - Rear Oil Seal
    49
- Troubleshooting
  50
- On-Vehicle Inspection and Adjustment
  52
- Measuring Compression Pressure
  52
- Engine Removal and Installation
  56
  - Removal Procedure
    58
  - Removal: Engine and Transmission
    58
- Rocker Cover
  60
  - Disassembly Sequence
    61
  - Assembly Sequence
    61
  - Lubricant And/Or Sealant
    61
- Rockers and Camshafts
  62
- Cylinder Head and Valve Mechanism
  74
- Flywheel
  102
  - Inspection: Flywheel Friction Surface Runout
    103
  - Inspection: Ring Gear
    103
  - Inspection: Flywheel
    104
  - Friction Surface Distortion
    104
  - Friction Surface Height
    104
  - Rectification of Friction Surface
    104
- Front Case
  106
  - Removal: Vacuum Pump
    107
  - Installation: Fan Pulley
    107
  - Installation: Oil Jet
    108
  - Installation: Front Case
    108
  - Installation: Vacuum Pump
    108
  - Timing Gears and Balance Shafts
    110
  - Inspection: Idler Gear Bushing-To-Idler Shaft Clearance
    113
  - Inspection: Fan Shaft Case Bushing-To-Fan Shaft Clearance
    113
  - Inspection: Fan Shaft-To-Fan Gear Shaft Clearance
    114
  - Inspection: Balance Shaft Bend
    115
  - Installation: Balance Shafts
    115
  - Installation: Timing Gears
    116
  - Inspection: Crankshaft End Play
    120
  - Removal: Lower Crankcase
    120
  - Removal: Rear Oil Seal Slinger
    120
  - Removal: Crankshaft Gear
    120
  - Inspection: Main Bearing Span When Free
    121
  - Inspection: Main Bearing-To-Crankshaft Oil Clearance
    121
  - Inspection: Crankshaft
    121
  - Grinding of Crankshaft
    122
  - Crankshaft Undersize Dimensions (Unit: MM)
    122
  - Inspection: Distortion of Upper Crankcase Top Surface
    122
  - Installation: Rear Oil Seal Slinger
    123
  - Installation: Crankshaft Gear
    123
  - Installation: Thrust Plate
    123
  - Installation: Main Bearings
    123
  - Installation: Lower Crankcase
    124
  - Installation: Rear Oil Seal
    125
  - Balance Shaft Bushings
    126
  - Replacement of Balance Shaft Bushing
    127
  - Lubrication
    130
- Specifications
  131
- Lubrication System
  132
- Structure and Operation
  132
- Oil Pump
  133
- Oil Cooler
  134
  - Bypass Valve
    134
  - Engine Oil Pressure Switch
    134
- Oil Filter
  135
- Lubrication of Engine Components
  136
  - Main Bearing and Connecting Rod Bearing
    136
  - Check Valves and Oil Jets
    137
  - Vacuum Pump
    138
  - Turbocharger
    138
- Troubleshooting
  139
- Oil Filter Replacement
  141
- On-Vehicle Inspection and Adjustment
  141
- Engine Oil Replacement
  143
- Oil Pressure Measurement
  144
- Oil Pan, Oil Strainer and Oil Jets
  145
- Installation: Oil Pan
  146
- Oil Pump
  147
- Oil Filter
  151
- Oil Cooler
  153
- Fuel and Engine Control
  155
- Specifications
  156
- Fuel System (Flow of Fuel)
  157
- Structure and Operation
  157
- Engine Control
  158
- Fuel Filter
  159
- Troubleshooting
  160
- Work before Inspection and Adjustment
  162
- Inspecting and Adjusting No-Load Minimum and Maximum Speeds
  162
- Air-Bleeding of Fuel System
  163
- Fuel Filter Replacement
  164
- Fuel Tank
  166
- Spare Fuel Tank
  168
- Fuel Filter
  170
  - Removal: Accelerator Pedal
    174
  - Installation: Accelerator Pedal
    174
- Engine Control
  174
- Accelerator Linkage
  176
- Common Rail
  178
  - Installation: Injection Pipe and Fuel Pipe
    180
  - Fuel Pressure Sensor
    180
- Supply Pump
  182
  - Installation: Supply Pump
    184
  - Installation: Fuel Pipe
    184
- Injector
  186
- Engine Control System
  188
- Structure and Operation
  189
- Overview
  189
  - Mprop
    193
  - Zero Delivery Throttle
    193
  - Overflow Valve
    193
  - Flow Control Valve
    193
  - Injection Not Taking Place
    196
  - Start of Injection
    196
  - End of Injection
    197
- Electronic Control System
  198
  - System Block Diagram
    198
  - Fuel Injection Control
    200
  - Pilot Injection
    200
  - Split Injection Control Basic Fuel Injection Quantity
    200
  - Fuel Injection Timing Control
    201
  - Fuel Injection Rate Adjustment Resistor Correction Amount
    201
  - Main Injection Timing
    201
  - Pilot Injection Timing
    201
  - Auxiliary Brake Function
    202
  - Idle-Up Function
    202
  - Fault Diagnosis Function
    202
- Electronic Control Unit Connection Diagram
  203
- Inspections Based on Diagnosis Codes
  205
- Diagnosis Code List
  205
- Troubleshooting
  205
- Multi-Use Tester Service Data
  239
- Actuator Test Using Multi-Use Tester
  242
- Work When Replacing the Engine Electronic Control Unit
  244
  - Writing a VIN (Entire Flow)
    244
  - Procedure for Writing a VIN
    244
  - Writing a VIN
    245
  - Completion of VIN Writing
    246
  - Result of VIN Writing
    246
  - VIN Confirmation
    246
  - Confirming and Deleting the Diagnosis Code
    247
- Electronic Control Unit Input/Output Table
  248
- Cooling
  251
- Specifications
  252
- Cooling System (Flow of Coolant)
  254
- Structure and Operation
  254
- Thermostat
  255
- Water Pump
  255
- Troubleshooting
  256
- On-Vehicle Inspection and Adjustment
  258
- Inspection and Adjustment of Belt Tension
  258
- Measurement Using Sonic Belt Tension Gauge
  259
- Inspection of Cracks or Damage of the Belt
  262
- Coolant Replacement and Cleaning of Cooling System
  263
  - Draining of Coolant
    263
  - Cleaning Procedure
    263
  - Required Properties of Soft Water
    263
- Air Bleeding of Cooling System
  265
- Air/Gas Leakage Test
  265
- Disconnection and Connection of Hoses and Pipes
  266
- Radiator
  270
- Inspection: Radiator Air Leakage
  271
- Cooling Fan, Belt and Water Pump
  272
- Tension Pulley
  275
- Thermostat
  276
- Pressure Cap and Water Outlet Case
  278
  - Inspection: Pressure Cap
    279
  - Pressure Valve Opening Pressure
    279
  - Inspection of Vent Valve
    279
  - Intake and Exhaust
    280
- Air Cleaner
  281
- Specifications
  281
- Structure and Operation
  281
- Turbocharger
  282
- Exhaust Shutter Valve
  283
- Diesel Particulate Filter
  283
- Troubleshooting
  284
- Measurement and Adjustment of Turbocharger Boost Pressure
  285
  - Calculation of Intake Air Temperature Correction Value
    285
  - Calculation of Atmospheric Pressure Correction Value
    285
- On-Vehicle Inspection and Adjustment
  285
- Cleaning and Inspection of Air Cleaner Element
  291
- Check for Looseness in Intake Manifold Mounting Bolts and Nuts
  291
- Check for Cracks and Gas Leakage in Exhaust Manifold
  291
- Check for Cracks and Gas Leakage in Turbocharger
  291
- Loose Turbocharger
  292
- Air Duct and Air Cleaner
  293
  - Cleaning: Element
    294
  - Inspection: Element
    294
  - Installation: Air Cleaner Cap
    294
  - Installation: Rubber Seal
    294
  - Installation: Air Box
    295
  - Installation: Connector
    295
  - Installation: Air Duct
    295
  - Installation: Air Hose
    295
- Turbocharger
  297
  - Installation: Turbocharger
    298
  - Work after Disassembly
    300
  - Inspection: Pin Outer Diameter
    301
  - Inspection: Play in Shaft Axis Direction of Turbine Assembly
    301
  - Inspection: Lever Inner Diameter
    301
  - Inspection: Joint Inner Diameter
    301
  - Inspection: Actuator Shaft Stroke
    302
  - Installation: Position Bolt
    302
  - Installation: Joint
    302
  - Installation: Pin
    302
- Intercooler
  303
  - Inspection: Intercooler
    304
  - Installation: Air Inlet Hose
    304
  - Installation: Air Inlet Pipe LH
    305
- Intake Manifold
  307
  - Inspection: Boost Air Temperature Sensor
    308
  - Installation: Gasket
    308
- Exhaust Manifold
  309
- Exhaust Pipe
  310
  - Installation: Front Pipe
    310
  - Exhaust Shutter
    311
  - Inspection: Air-Tightness of Power Chamber
    312
  - Adjustment: Clevis
    312
  - Adjustment: Butterfly Valve
    312
- Diesel Particulate Filter
  313
  - Inspection: Pressure Pipe and Hose
    315
  - Inspection: Diesel Particulate Filter
    315
  - Group 15E Turbocharger Control System
    316
  - Turbocharger Control Function
    319
  - Turbocharger Actuator
    319
  - Electronic Control Unit Wiring Diagram
    320
  - Emission Control
    321
- Exhaust Gas Recirculation System
  322
- Structure and Operation
  322
- Crankcase Emission Control System
  323
- Exhaust Gas Recirculation Valve, Pipe and Cooler
  324
  - Inspection: Air Leakage from EGR Cooler
    325
  - Exhaust Gas Passage Side
    325
  - Coolant Passage Side
    325
- Crankcase Emission Control System
  326
  - Installation: PCV Hose
    327
  - Installation: PCV Hose B
    327
  - Installation: Breather Cover a
    327
  - Exhaust Gas Recirculation
    332
  - Exhaust Gas Recirculation Valve Control Function
    332
  - Exhaust Gas Recirculation Valve
    332
  - Intake Throttle Control Function
    332
  - Intake Throttle
    333
  - Diesel Particulate Filter Clogged Warning Function
    333

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