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FR-E720EX-1.5K
Mitsubishi Electric FR-E720EX-1.5K Manuals
Manuals and User Guides for Mitsubishi Electric FR-E720EX-1.5K. We have
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Mitsubishi Electric FR-E720EX-1.5K manual available for free PDF download: Instruction Manual
Mitsubishi Electric FR-E720EX-1.5K Instruction Manual (323 pages)
SENSORLESS SERVO DRIVE UNIT, Applied
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 11.65 MB
Table of Contents
Table of Contents
5
1 Outline
12
Product Checking and Parts Identification
13
Drive Unit and Peripheral Devices
14
Wiring
15
Peripheral Devices
16
Wiring
16
Removal and Reinstallation of the Cover
17
Front Cover
17
Wiring Cover
17
Installation of the Drive Unit and Enclosure Design
18
Drive Unit Installation Environment
18
Cooling System Types for Drive Unit Panel
20
Drive Unit Placement
21
2 Wiring
24
Main Circuit Terminal Specifications
26
Specification of Main Circuit Terminal
26
Terminal Arrangement of the Main Circuit Terminal, Power Supply and the Motor Wiring
26
Cables and Wiring Length
27
Connection of Stand-Alone Option Unit
29
Changing the Control Logic
32
Wiring of Control Circuit
34
Connection to the PU Connector
36
Control Circuit Specifications
29
Control Circuit Terminal
29
Connection of Stand-Alone Option Unit
38
Connection of a Dedicated External Brake Resistor (MRS Type, MYS Type, FR-ABR) (0.4K or Higher)
38
Connection of the Brake Unit (FR-BU2)
40
Connection of the High Power Factor Converter (FR-HC2)
41
Connection of the Power Regeneration Common Converter (FR-CV)
42
Connection of the DC Reactor (FR-HEL)
43
Installation of a Reactor
43
3 Precautions for Use of the Drive Unit
44
EMC and Leakage Currents
45
Leakage Currents and Countermeasures
45
Precautions for Use of the Drive Unit
45
EMC Measures
47
Power Supply Harmonics
49
Harmonic Suppression Guideline in Japan
50
Installation of a Reactor
52
Power-OFF and Magnetic Contactor (MC)
53
Precautions for Use of the Drive Unit
54
Failsafe of the System Which Uses the Drive Unit
56
Parameters
57
4 Parameters
58
Operation Panel
59
Names and Functions of the Operation Panel
59
Basic Operation (Factory Setting)
60
Easy Operation Mode Setting (Easy Setting Mode)
61
Changing the Parameter Setting Value
62
Displaying the Set Speed
62
Parameter List
63
Parameters According to Purposes 4.3 PM Sensorless Vector Control 73
72
PM Sensorless Vector Control
72
Automatic Parameter Setting in Accordance with the Motor (Pr.998)
75
Outline of PM Sensorless Vector Control
75
Changing the Control Method (Pr.800)
77
Speed Control
80
Outline of Speed Control
80
Setting Procedure of Speed Control
81
Adjusting the Speed Control Gain (Pr.820, Pr.821, X44 Signal)
82
Speed Feed Forward Control, Model Adaptive Speed Control
85
(Pr.828, Pr.877 to Pr.881)
85
Speed Feed Forward Control, Model Adaptive Speed Control (Pr.828, Pr.877 to Pr.881)
85
Excessive Speed Deviation (Pr.285, Pr.853)
86
Notch Filter (Pr.862, Pr.863, Pr.871)
87
Speed Estimation Gain and Current Control Gain (Pr.730, Pr.824, Pr.825)
88
Adjusting the Motor Wiring Resistance (Pr.658)
89
Position Control
90
Outline of Position Control
90
Setting Procedure of Position Control
93
Gain Adjustment of Position Control (Pr.422, Pr.423, Pr.427, Pr.446, Pr.463, Pr.698, Pr.877)
94
Simple Positioning Function by Point Tables
97
Pr.509, Pr.525 to Pr.531, Pr.537, Pr.578 to Pr.591)
97
Stop Operation under Position Control (Pr.464, Pr.535)
102
Stopper Control Function (Pr.512 to Pr.515, X29 Signal)
104
Home Position Return under Position Control (Pr.110, Pr.111, Pr.453, Pr.455, Pr.508, Pr.509, Pr.532 to Pr.534)
106
Home Position Return under Position Control
106
To Pr.534)
106
Setting of the Electronic Gear (Pr.420, Pr.421)
110
Setting the Position Adjustment Parameters (Pr.426, Pr.506, Pr.507, Pr.510, Pr.511, Pr.536, Y36 Signal, PBSY Signal, MEND Signal, CPO Signal, FP Signal)
111
Setting the Position Adjustment Parameters
111
Signal, PBSY Signal, MEND Signal, CPO Signal, FP Signal)
111
Adjusting the Output Torque (Current) of the Motor
113
Torque Limit (Pr.22, Pr.48, Pr.148, Pr.149, Pr.156, Pr.157)
113
Adjusting the S-PM Geared Motor Starting Torque (Pr.785)
116
Limiting the Rotation Speed
117
Maximum/Minimum Setting (Pr.1, Pr.2)
117
Avoiding Mechanical Resonance Points (Speed Jump) (Pr.31 to Pr.36)
118
Speed Setting by External Terminals
119
Operation by Multi-Speed Operation (Pr.4 to Pr.6, Pr.24 to Pr.27, Pr.232 to Pr.239)
119
Jog Operation (Pr.15, Pr.16, JOG Signal, JOG2 Signal)
121
Remote Setting Function (Pr.59)
124
Setting of Acceleration/Deceleration Time and Acceleration/ Deceleration Pattern
127
Setting of the Acceleration and Deceleration Time (Pr.7, Pr.8, Pr.20, Pr.44, Pr.45, Pr.147, Pr.375, Pr.791, Pr.792)
127
Motor Starting Speed (Pr.13)
130
Acceleration/Deceleration Pattern (Pr.29)
131
4.10 Selection and Protection of a Motor
132
Motor Overheat Protection (Electronic Thermal O/L Relay) (Pr.9)
132
4.11 Motor Brake and Stop Operation
133
Zero Speed Control, Pre-Excitation, Servo-ON, and Servo Lock (Pr.10, Pr.11, Pr.795, Pr.802, LX Signal, SON Signal)
133
Activating the Electromagnetic Brake (MBR Signal, Pr.736)
137
Selection of a Regenerative Brake (Pr.30, Pr.70)
138
Stop Selection (Pr.250)
139
4.12 Function Assignment of External Terminal and Control
140
Input Terminal Function Selection (Pr.178 to Pr.184)
140
Drive Unit Output Shutoff Signal (MRS Signal, Pr.17)
142
Condition Selection of Function Validity by Second Function Selection Signal (RT)
143
Start Signal Operation Selection (STF, STR, STOP Signal, Pr.250)
144
Output Terminal Function Selection (Pr.190 to Pr.192)
146
Detection of Rotation Speed (SU, FU Signal, Pr.41 to Pr.43, Pr.870)
151
Output Current Detection Function (Y12 Signal, Y13 Signal, Pr.150 to Pr.153)
152
Remote Output Selection (REM Signal, Pr.495, Pr.496)
154
4.13 Monitor Display and Monitor Output Signal
155
Speed Display and Speed Setting (Pr.37, Pr.144)
155
Monitor Display Selection of DU/PU and Terminal FM (Pr.52, Pr.54, Pr.170, Pr.171, Pr.268, Pr.430, Pr.563, Pr.564)
157
Monitor Display Selection of DU/PU and Terminal FM
157
Reference of the Terminal FM (Pulse Train Output) (Pr.55, Pr.56)
163
Terminal FM Calibration (Calibration Parameter C0 (Pr.900))
164
4.14 Operation Setting at Fault Occurrence
166
Retry Function (Pr.65, Pr.67 to Pr.69)
166
Input/Output Phase Loss Protection Selection (Pr.251, Pr.872)
168
Earth (Ground) Fault Detection at Start (Pr.249)
168
Overspeed Detection (Pr.374)
169
Speed Setting by Analog Input (Terminal 2, 4)
170
Analog Input Selection (Pr.73, Pr.267)
170
Setting the Speed by Analog Input (Voltage Input/Current Input)
173
Response Level of Analog Input and Noise Elimination (Pr.74)
174
Bias and Gain of Speed Setting Voltage (Current) (Pr.125, Pr.126, Pr.241, C2 (Pr.902) to C7 (Pr.905))
175
4.16 Misoperation Prevention and Parameter Setting Restriction
180
Reset Selection/Disconnected PU Detection/Pu Stop Selection (Pr.75)
180
Parameter Write Disable Selection (Pr.77)
183
Reverse Rotation Prevention Selection (Pr.78)
184
Extended Parameter Display (Pr.160)
184
Password Function (Pr.296, Pr.297)
185
4.17 Selection of Operation Mode and Operation Location
188
Operation Mode Selection (Pr.79)
188
Operation Mode at Power-ON (Pr.79, Pr.340)
196
Start Command Source and Speed Command Source During Communication Operation (Pr.338, Pr.339, Pr.550, Pr.551)
197
4.18 Communication Operation and Setting
203
4.18.1 Wiring and Configuration of PU Connector
203
Initial Settings and Specifications of RS-485 Communication (Pr.117 to Pr.120, Pr.123, Pr.124, Pr.549)
206
Operation Selection at Communication Error Occurrence (Pr.121, Pr.122, Pr.502)
207
Communication EEPROM Write Selection (Pr.342)
210
Mitsubishi Inverter Protocol (Computer Link Communication)
211
Modbus-RTU Communication Specifications (Pr.117, Pr.118, Pr.120, Pr.122, Pr.343, Pr.502, Pr.549)
224
Modbus-RTU Communication Specifications
224
USB Communication (Pr. 547, Pr. 548)
236
4.19 Special Operation and Speed Control
237
PID Control (Speed Control) (Pr.127 to Pr.134)
237
Regeneration Avoidance Function (Pr.665, Pr.882, Pr.883, Pr.885, Pr.886)
244
4.20 Useful Functions
246
Cooling Fan Operation Selection (Pr. 244)
246
Display of the Life of the Drive Unit Parts (Pr.255 to Pr.259)
247
Maintenance Timer Alarm (Pr.503, Pr.504)
250
Current Average Value Monitor Signal (Pr.555 to Pr.557)
251
Free Parameter (Pr.888, Pr.889)
253
Initiating a Fault (Pr.997)
254
Batch Setting Mitsubishi HMI (GOT) Connection Parameters (Pr. 999)
255
4.21 Setting from the Parameter Unit and Operation Panel
257
RUN Key Rotation Direction Selection (Pr.40)
257
Setting-Dial Potentiometer Mode/Key Lock Operation Selection (Pr.161)
258
Magnitude of Speed Change Setting (Pr.295)
261
Buzzer Control (Pr.990)
262
PU Contrast Adjustment (Pr.991)
262
4.22 Parameter Clear/ All Parameter Clear
263
4.23 Initial Value Change List
264
4.24 Check and Clear of the Faults History
265
5 Troubleshooting
267
Reset Method of Protective Function
268
List of Fault or Alarm Indications
269
Causes and Corrective Actions
270
Correspondences between Digital and Actual Characters
281
Check First When You Have a Trouble
282
Motor Does Not Start
282
Motor or Machine Is Making Abnormal Acoustic Noise
283
Motor Generates Heat Abnormally
284
Motor Rotates in the Opposite Direction
284
Speed Greatly Differs from the Setting
284
Acceleration/Deceleration Is Not Smooth
285
Speed Varies During Operation
285
5.5.10 Motor Current Is too Large
286
Operation Mode Is Not Changed Properly
286
Operation Panel Display Is Not Operating
286
5.5.11 Speed Does Not Accelerate
287
5.5.12 Unable to Write Parameter Setting
287
6 Precautions for Maintenance and Inspection
290
Inspection Items
290
Daily Inspection
290
Periodic Inspection
290
Daily and Periodic Inspection
291
Display of the Life of the Drive Unit Parts
292
Checking the Drive Unit and Converter Modules
293
Cleaning
293
Replacement of Parts
294
Drive Unit Replacement
296
Measurement of Main Circuit Voltages, Currents and Powers
297
Measurement of Powers
299
Measurement of Voltages and Use of PT
299
Measurement of Converter Output Voltage (Across Terminals P/+ and N/-)
300
Measurement of Currents
300
Measurement of Drive Unit Input Power Factor
300
Use of CT and Transducer
300
Insulation Resistance Test Using Megger
301
Measurement of Drive Unit Output Frequency
301
Pressure Test
301
7 Specifications
303
Rating
304
Common Specifications
305
Outline Dimension Drawings
307
Specifications of the Dedicated PM Motor [MM-GKR Motor]
309
Motor Specifications
309
Motor Torque Characteristic
311
Specifications of the Dedicated PM Motor [S-PM Geared Motor]
312
Motor Specifications
312
Motor Torque Characteristic
313
Appendix
315
Appendix1 Precautions for Use of the MM-GKR Motor (Precautions When Replacing Servo)
316
Appendix2 Precautions for Use of the S-PM Geared Motor
318
Appendix3 Specification Change
318
Appendix4 Index
319
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