KAESER KOMPRESSOREN EPC 150-2-G Manuals

Manuals and User Guides for KAESER KOMPRESSOREN EPC 150-2-G. We have 1 KAESER KOMPRESSOREN EPC 150-2-G manual available for free PDF download: Assembly And Operating Manual

KAESER KOMPRESSOREN EPC 150-2-G Assembly And Operating Manual (100 pages)

2-stage piston compressor

Brand: KAESER KOMPRESSOREN | Category: Air Compressor | Size: 5.52 MB

Table of Contents
3
Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alerts and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
Technical Specifications Nameplate
14
Options
14
Mass
14
Tab. 3 Nameplate
14
Tab. 4 Options
14
Compressor Block
15
Ambient Conditions
15
Ventilation
15
Tab. 5 Mass
15
Tab. 6 Compressor Block
15
Tab. 7 Ambient Conditions
15
Pressure
16
Noise Emission [Db(A)]
16
Tab. 8 Ventilation
16
Tab. 9 Cylinder Relief Valve - Pressure Data
16
Tab. 10 Pressure Indication for Pressure Relief Valve at Air Cooler
16
Motor Power and Speed
17
Compressor Oil Recommendation
17
Tab. 11 Noise Emission [Db(A)]
17
Tab. 12 Motor Power and Speed
17
Tab. 13 Permissible Starting Frequency
17
Compressor Oil Charge
18
Electrical Connection
18
Three-Phase Power Supply
18
Tab. 14 Compressor Oil Recommendation
18
Tab. 15 Compressor Oil Charge
18
Tab. 16 Supply Details 230V / 3 / 50Hz
19
Tab. 17 Supply Details 400V / 3 / 50Hz
20
Tab. 18 Supply Details 500V / 3 / 50Hz
20
Tab. 19 Supply Details 690V / 3 / 50Hz
21
Tab. 20 Supply Details 230V / 3 / 60Hz
21
Tab. 21 Supply Details 380V / 3 / 60Hz
21
Electrical Connection Data for Oil Level Monitoring
22
Tab. 22 Supply Details 440V / 3 / 60Hz
22
Tab. 23 Supply Details 460V / 3 / 60Hz
22
Tab. 24 Option C5: Connection Data for Oil Level Monitoring
22
Mains Conditions
23
Supply Conditions at 400V/3/50Hz
23
Machine Duty Cycle
23
Tab. 25 Network Impedance
23
Tab. 26 Machine Duty Cycle
24
Safety and Responsibility Basic Instructions
25
Specified Use
25
Improper Use
25
User's Responsibilities
26
Observe Statutory and Universally Accepted Regulations
26
Determining Personnel
26
Keeping to Inspection Schedules and Accident Prevention Regulations
26
Dangers
27
Safely Dealing with Sources of Danger
27
Safe Machine Operation
29
Organisational Measures
31
Danger Areas
31
Safety Devices
32
Safety Signs
32
Fig. 1 Location of Safety Signs
32
Tab. 27 Danger Areas
32
Information Signs
33
In Emergency
33
Correct Fire Fighting
33
Tab. 28 Safety Signs
33
Tab. 29 Information Signs
33
Injury from Handling Compressor Oil
34
Warranty
34
Environment Protection
35
Design and Function
36
Outline of the Machine
36
Machine Structure
36
Machine Function
36
Fig. 2 Machine Overview
36
Options
37
Oil Level Monitoring
37
Silenced Air Filter
37
Air Filter with Plastic Casing
37
Fig. 3 Option C5: Oil Level Monitoring
37
Fig. 4 Option H9: Silenced Air Filter
37
Castors
38
Screwable Rubber Pads for Air Receiver Mounting
38
Fig. 5 Option H10: Air Filter with Plastic Casing
38
Fig. 6 Option H14: Castors
38
Fig. 7 Option H20: Screwable Rubber Pads
38
Screwable Rubber Pads
39
Operating Modes and Control Modes
39
Machine Operating Modes
39
External Control Unit
39
Fig. 8 Option H29: Screwable Rubber Pads
39
Safety Devices
40
Safety and Regulating Devices
40
Accessories
41
Installation and Operating Conditions
42
Ensuring Safety
42
Installation Conditions
42
Determining Location and Clearances
42
Ensuring the Machine Room Ventilation
43
Fig. 9 Recommended Machine Placement and Dimensions [MM]
43
Prevention of Thermal Problems
44
Operating the Machine in a Compressed Air Network
44
Installation
45
Ensuring Safety
45
Reporting Transport Damage
46
Fitting the Rubber Pads
46
Replacing the Air Filter
46
Fig. 10 Fitting the Rubber Pads
46
Fig. 11 Replacing the Air Filter
46
Connecting the Machine with the Compressed Air Network
47
Installing the Venting Valve
47
Fig. 12 Compressed Pipework
47
Installation Examples
48
Safety and Control Devices
48
Fig. 13 Install the Venting Valve On-Site
48
Fig. 14 Typical Installation of Safety and Regulating Devices
49
Two Machines with One Air Receiver
50
Connecting the Machine to the Power Supply
50
Fig. 15 Typical Installation of Two Machines with One Air Receiver
50
Options
51
Oil Level Monitoring
51
Fig. 16 Option C5: Oil Level Monitoring
52
Tab. 30 Option C5: Oil Level Monitoring Factory Setting
52
Fig. 17 Option C5: Changing the Oil Level Monitoring Setting
53
Mounting the Machine on an Air Receiver
54
Anchoring the Machine
54
Retrofitting the Sound Enclosure (Accessory)
54
Fig. 18 Option H20: Screwable Rubber Pads
54
Fig. 19 Option H29: Securing the Screwable Rubber Pads
54
Dismantling the Sound Enclosure
55
Fitting the Sound Enclosure
55
Fig. 20 Modifying the Air Filter, EPC 150-2-G / EPC 230-2-G
56
Fig. 21 Installing the Sound Enclosure, EPC 150-2-G / EPC 230-2-G
57
Fig. 22 Modifying the Air Filter, EPC 420-2-G / EPC 550-2-G
58
Fig. 23 Installing the Sound Enclosure, EPC 420-2-G / EPC 550-2-G
59
Fig. 24 Modifying the Air Filter, EPC 750-2-G / EPC 1000-2-G
60
Fig. 25 Installing the Sound Enclosure, EPC 750-2-G / EPC 1000-2-G
61
Initial Start-Up Ensuring Safety
63
Instructions to be Observed before Commissioning or Re-Commissioning
64
Checking Installation and Operating Conditions
64
Tab. 31 Re-Commissioning after Storage
64
Motor Protection
65
Motor Protection Setting by Direct Online Starting
65
Motor Protection Setting by Star-Delta Starting
65
Tab. 32 Check List of Installation Conditions
65
Checking the Direction of Rotation
66
Starting the Machine for the First Time
66
Measuring the Air Receiver Filling Time
66
Tab. 33 Air Receiver Filling Time
66
Operation
67
Switching on and off
67
Direct Start
67
Fig. 26 Switching the Compressed Air Station on and off
67
Direct Online Start with Solenoid Valve
68
Star-Delta Start
68
Fault Recognition and Rectification
70
Basic Instructions
70
Faults
70
Tab. 34 Faults and Remedies
72
10.1 Maintenance
73
Ensuring Safety
73
Following the Maintenance Plan
74
Logging Maintenance Work
74
Regular Maintenance Tasks
74
Compressor Oil Change Interval
74
Tab. 35 Regular Maintenance Tasks
74
Regular Service Tasks
75
Maintaining the Air Cooler or Fan Cowl
75
Tab. 36 Compressor Oil Change Intervals
75
Tab. 37 Regular Service Tasks
75
Cleaning the Air Cooler or Fan Cowl
76
Air Filter Maintenance
76
Fig. 27 Cleaning the Air Cooler or Fan Cowl
76
Air Filter (Sound Damping) Maintenance
77
Fig. 28 Air Filter Maintenance
77
Fig. 29 Option H9: Air Filter (Sound Damping) Maintenance
77
Air Filter (Plastic Housing) Maintenance
78
Fig. 30 Option H10: Air Filter (Plastic Housing) Maintenance
78
Drive Motor Maintenance
79
Checking the Oil Level
79
Topping up the Compressor Oil
79
Fig. 31 Checking the Oil Level
79
Changing the Compressor Oil
80
Fig. 32 Topping up the Compressor Oil
80
Check the Pressure Relief Valve
81
Pressure Relief Valves on the Cylinder Head, Collecting Pipe and Air Cooler
81
Fig. 33 Changing the Compressor Oil
81
Venting the Machine (De-Pressurising)
82
Fig. 34 Checking the Pressure Relief Valves on the Cylinder Head, Collecting Pipe and Air Cooler
82
Solenoid Valve Maintenance
83
Cleaning the Solenoid Valve
84
Fig. 35 Cleaning the Solenoid Valve
84
Replacing the Solenoid Valve
85
Cylinder Head and Valves
85
Checking Cylinder Head and Valves
85
Fig. 36 Replacing the Solenoid Valve
85
Cleaning the Cylinder Head and Valves
86
Starting the Machine and Performing a Trial Run
86
Tab. 38 Tightening Torque for Cylinder Head Screws
86
Documenting Maintenance and Service Work
87
Tab. 39 Logged Maintenance Tasks
87
11 Spares, Operating Materials, Service
88
Note the Nameplate
88
Ordering Consumable Parts and Operating Fluids/Materials
88
Fig. 37 Consumable Parts
88
Tab. 40 Consumable Parts
88
Kaeser Air Service
89
Replacement Parts for Service and Repair
89
12.1 Decommissioning, Storage and Transport
90
Commissioning
90
Packing
90
Storage
91
Transport
91
Safety
91
Transport with a Forklift Truck
91
Transport with a Crane
91
Fig. 38 Transporting with a Forklift Truck
91
Disposal
92
Fig. 39 Transporting with a Crane
92
13 Annex
93
Pipeline and Instrument Flow Diagram (P&I Diagram)
93
Dimensional Drawing
96

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KAESER KOMPRESSOREN EPC 150-2-G Assembly And Operating Manual (100 pages)

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