Idex HALE Foam unit 3.3 Manuals

Manuals and User Guides for Idex HALE Foam unit 3.3. We have 1 Idex HALE Foam unit 3.3 manual available for free PDF download: Installation And Operation Manual

Idex HALE Foam unit 3.3 Installation And Operation Manual (116 pages)

Brand: Idex | Category: Water Pump | Size: 9.87 MB

Revision Record

2
- Table of Contents
  3
T.o.C

7
Introduction

7
Environmental Protection

7
Safety - Relevant Data

8
- Maintenance
  8
- Training
  8
- Noise
  9
- Gauges
  9
- Clutch Engagement
  9
General Data

10
Lubricants

11
- Compressor System
  11
- Pump Gearbox
  11
- Clutch Housing
  11
Maximum Input Rpm

11
Model Identification System

12
Recommended Foam Agents

13
Major Components and Controls

14
- General Arrangement
  14
- Smartcafs Mixing Manifold
  15
  - A ) Volute Style Pump
    15
  - B ) High Pressure
    16
  - C ) Standard Pressure
    16
- Foam Unit 3.3, 5.0, 6.5 Foam Pump Component Group
  17
- Control Panel - Smartcafs
  18
- Component Panel Cut-Out Dimensions
  18
System Overview

19
- Safety Interlocks Are Provided to Ensure that
  19
- Compressor
  19
- Oil Cooler
  19
- Separator Tank
  19
- Manifold
  20
- Foam Unit - Foam Proportioning System
  20
- Foam Unit 3.3, 5.0, 6.5 System - Remote Mounted
  21
- Foam Unit Dimensions
  22
Installation and Initial Set-Up

24
- Lifting Points
  24
- Strap Lift Points
  24
Drive Line

25
- Pump Clearance
  27
- Panel Strainer
  28
- Compressor Connections
  29
- Compressor Oil Service Access
  30
- Fluid Drain Points
  31
- Water Drain - Volute Style
  32
- Water Drain - Q-Series
  33
System Oil Fill

34
- Oil Filling Points
  34
- Adding Oil
  34
- Gearbox
  34
  - Gearbox Oil Filling and Checking
    34
- Oil Separator Tank
  35
  - Separator Tank for Compressor Oil
    36
- Hot-Shift Clutch Housing
  37
  - Clutch Fluid Filling & Checking
    37
Schematics

38
Foam Tank Low Level Sensor

45
Additional Installation Points

45
- Foam Tank to Foam Pump
  45
Vehicle Design Considerations

46
Commissioning / Start-Up Procedure

47
- Optional Tank Selection for Foam Unit 3.3/5.0/6.5
  48
- Optional Multi-Display Setup/Operation
  49
  - A ) Setup
    49
  - B ) Operation
    50
General Operation

51
- Preset Screen (Start Screen)
  51
  - C ) Preset Buttons
    51
  - D ) Water Flow Display
    52
  - E ) Home Button
    52
  - F ) Menu Button
    52
- Operating Screen
  52
  - G ) Water Flow Display
    52
  - H ) Foam Flow Capacity
    52
  - I ) Foam Percentage Indicator
    53
  - J ) Foam Power Button
    53
  - K ) Foam Increase and Decrease Buttons
    53
  - (L) Air/Water Pressure Duplex Gauge
    53
  - M ) Home Button
    53
  - N ) Current Preset
    53
  - O ) Air Display
    54
  - (P) CAFS Air/Water Flow Ratio
    54
  - Q ) Cafs Arc Valve Position
    54
  - R ) Cafs Power Button
    54
  - S ) Cafs Wet and Dry Buttons
    54
  - (T) Tank-To-Pump Valve Button
    54
  - (U) Auto-Fill Manual Button
    55
  - (V) Auto-Fill ON/OFF Button
    55
  - W ) Menu Button
    55
  - X ) Additional Information Display
    55
Foam/Cafs Operation

56
Optional Water Auto-Fill Operation

60
- System Layout
  60
- Components
  60
- Enabling Auto-Fill
  61
- Start/Stop Automatic Auto-Fill
  61
- Manually Open the Auto-Fill Valve
  62
- Setting the Desired Tank Level for Auto-Fill
  62
Menus

63
- System Menu
  63
- Setting the System Time
  63
- User Menu
  64
  - Y ) Up/Down Arrow Buttons
    64
  - "+" and "-" Buttons
    65
  - Aa ) Exit Button
    65
- Oem Menu
  65
  - Bb ) Save Button
    65
  - CC ) Up/Down Arrow Buttons
    66
  - DD ) "+" and "-" Buttons
    66
  - Ee ) Exit Button
    66
  - Ff ) Save Button
    66
Calibrations

67
Configuration

73
- Preset Configuration (Standard)
  73
- Preset Configuration (Live)
  74
On-Screen Warnings and Information

75
Maintenance Minder

76
Routine Maintenance

78
- Air Compressor Moisture Drain
  79
- Oil and Oil Filter
  80
- Cooling Water Strainer
  81
- Air Cleaner Element
  81
Compressor Belt Maintenance

82
- Remove Belt Guard
  82
- Checking Belt Tension
  83
- Adjusting Belt Tension
  84
Hot Shift Clutch Maintenance

85
- Changing Clutch Oil
  85
Maintenance Schedule for Smartcafs

86
Maintenance Operations Pump - Smartcafs

87
Recommended Spares Kit for Service

92
Hale Pump Illustrated Parts List

92
Compressor Illustrated Parts List

92
Foam Unit Illustrated Parts List

92
Parts List

93
- Major Assemblies
  93
- Smartcafs200 Wiring Harness
  95
- Thermal Relief Valve
  97
- Parts List - Suction Manifold
  98
- Parts List - Discharge Manifold
  99
- Parts List - Belt Guard & Cafs Mixing Manifold
  100
- Parts List - Oil Filter & Strainer
  101
- Parts List - Compressor
  102
- Parts List - Separator, Oil Reservoir
  104
Quick Reference Guide/Troubleshooting

107
- Air Injection/Control
  107
- Compressor Operation
  110
- Cafs Operation
  114
Limited Warranty

116

Idex Categories

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Idex HALE Foam unit 3.3 Manuals

Idex HALE Foam unit 3.3 Installation And Operation Manual (116 pages)

Table of Contents

Revision Record

T.o.C

Introduction

Environmental Protection

Safety - Relevant Data

General Data

Lubricants

Maximum Input Rpm

Model Identification System

Recommended Foam Agents

Major Components and Controls

System Overview

Installation and Initial Set-Up

Drive Line

System Oil Fill

Schematics

Foam Tank Low Level Sensor

Additional Installation Points

Vehicle Design Considerations

Commissioning / Start-Up Procedure

General Operation

Foam/Cafs Operation

Optional Water Auto-Fill Operation

Menus

Calibrations

Configuration

On-Screen Warnings and Information

Maintenance Minder

Routine Maintenance

Compressor Belt Maintenance

Hot Shift Clutch Maintenance

Maintenance Schedule for Smartcafs

Maintenance Operations Pump - Smartcafs

Recommended Spares Kit for Service

Hale Pump Illustrated Parts List

Compressor Illustrated Parts List

Foam Unit Illustrated Parts List

Parts List

Quick Reference Guide/Troubleshooting

Limited Warranty

Related Products

Idex Categories