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Honda VTX1300S Manuals
Manuals and User Guides for Honda VTX1300S. We have
1
Honda VTX1300S manual available for free PDF download: Service Manual
Honda VTX1300S Service Manual (351 pages)
VTX1300R; VTX1300S
Brand:
Honda
| Category:
Motorcycle
| Size: 40.04 MB
Table of Contents
Contents
2
Symbols
3
General Information
4
Service Rules
4
Model Identification
5
General Specifications
6
Lubrication System Specifications
8
Fuel System Specifications
8
Cooling System Specifications
8
Cylinder Head/Valve Specifications
9
Cylinder/Piston Specifications
9
Clutch/Gearshift Linkage Specifications
10
Crankshaft/Transmission Specifications
10
Final Drive Specifications
10
Front Wheel/Suspension/Steering Specifications
11
Rear Wheel/Suspension Specifications
11
Hydraulic Disc Brake Specifications
11
Battery/Charging System Specifications
12
Ignition System Specifications
12
Electric Starter/Starter Clutch Specifications
12
Lights/Meters/Switches Specifications
12
Standard Torque Values
13
Engine Torque Values
13
Frame Torque Values
15
Tools
17
Lubrication & Seal Points
19
Cable & Harness Routing
22
Evaporative Emission (Evap) Control System
34
Source of Emissions
35
Crankcase Emission Control System
35
Exhaust Emission Control System (Pulse Secondary Air Injection System)
36
Noise Emission Control System
37
Vehicle Emission Control Information Update Label
38
Vacuum Hose Routing Diagram Label
38
Frame/Body Panels/Exhaust System Service Information
39
Frame/Body Panels/Exhaust System Troubleshooting
39
Cylinder Head Shroud
40
Rear/Front Seat
40
Side Cover Removal
40
Side Cover Installation
40
Fuel Tank
41
Steering Side Cover
41
Left Crankcase Rear Cover
41
Footrest Assembly Removal/Installation
42
Rear Fender
43
Exhaust System Removal
44
Exhaust System Installation
44
Exhaust System Disassembly/Assembly
46
Maintenance Service Information
47
Maintenance Specifications
47
Maintenance Schedule
49
Fuel Line
50
Throttle Operation
50
Carburetor Choke
51
Air Cleaner
51
Crankcase Breather
52
Spark Plug
52
Valve Clearance Inspection
53
Engine Oil Level Check
56
Engine Oil Filter
56
Engine Idle Speed
57
Radiator Coolant
58
Cooling System
59
Secondary Air Supply System
59
Evaporative Emission Control System
60
Final Drive Oil Level Check
60
Final Drive Oil Change
61
Front Brake Fluid
61
Brake Pad Wear
62
Rear Brake Fluid
62
Brake System
63
Brake Light Switch
63
Headlight Aim
63
Clutch System
63
Side Stand
64
Nuts, Bolts, Fasteners
65
Front Suspension Inspection
65
Rear Suspension Inspection
65
Wheels/Tires
66
Steering Head Bearings
66
Lubrication System Service Information
68
Lubrication System Troubleshooting
69
Oil Pressure Check
70
Oil Pump/Pressure Relief Valve Removal
71
Oil Pump Disassembly
72
Oil Pump Inspection
73
Pressure Relief Valve
73
Oil Pump Assembly
74
Oil Pump Installation
75
Fuel System Service Information
78
Fuel System Troubleshooting
79
Air Cleaner Housing Removal
80
Air Cleaner Housing Installation
80
Carburetor Removal
81
Carburetor Disassembly/Inspection
82
Throttle Position Sensor/Carburetor Heater
82
Vacuum Chamber
83
Air Cut-Off Valve
84
Accelerator Pump
84
Float Chamber
85
Carburetor Cleaning
86
Carburetor Assembly
87
Float and Jets
88
Float Level Inspection
88
Carburetor Installation
92
Intake Manifold Removal
93
Intake Manifold Installation
94
Pilot Screw Adjustment
95
Idle Drop Procedure
95
High Altitude Adjustment
96
Secondary Air Supply System Inspection
97
Pair Check Valve Inspection
98
Evap Canister Removal/Installation
99
Evap Purge Control Valve Inspection
99
Evap Carburetor Air Vent (Cav) Control Valve Inspection
100
Cooling System Service Information
103
Cooling System Troubleshooting
104
System Testing Coolant (Hydrometer Test)
105
Standard Coolant Concentration
105
Radiator Cap/System Pressure Inspection
106
Coolant Replacement Preparation
106
Replacement/Air Bleeding
107
Thermostat Removal
108
Thermostat Inspection
109
Thermostat Installation
109
Radiator/Cooling Fan Removal/Installation
110
Radiator/Cooling Fan Disassembly
110
Radiator/Cooling Fan Assembly
111
Water Pump Mechanical Seal Inspection
112
Water Pump Removal
112
Water Pump Installation
113
Radiator Reserve Tank Removal/Installation
115
Engine Removal/Installation Service Information
117
Engine Removal
118
Engine Installation
122
Cylinder Head/Valve Service Information
126
Cylinder Head/Valve Troubleshooting
127
Cylinder Compression
128
Cylinder Head Cover Removal
128
Rocker Arm Removal
129
Camshaft Removal
130
Rocker Arm Inspection
130
Camshaft Inspection
131
Camshaft Journal
132
Camshaft Oil Clearance
132
Cylinder Head Removal
133
Cylinder Head Disassembly
134
Cylinder Head Inspection
134
Valve Spring
135
Valve/Valve Guide
135
Valve Guide Replacement
136
Cam Chain Tensioner/Guide
136
Valve Seat Inspection/Refacing
137
Refacing
138
Cylinder Head Assembly
140
Cylinder Head Installation
141
Camshaft Installation
142
Front Camshaft
142
Rear Camshaft
144
Rocker Arm Installation
145
Cylinder Head Cover Installation
146
Cylinder/Piston Service Information
149
Cylinder/Piston Troubleshooting
150
Cylinder Removal
151
Piston Removal
152
Piston/Piston Ring Inspection
153
Connecting Rod Inspection
154
Cylinder Inspection
154
Cylinder Stud Bolt Replacement
155
Oil Jet Inspection
155
Reed Valve
155
Piston Ring Installation
156
Piston Installation
156
Cylinder Installation
157
Clutch/Gearshift Linkage
160
Clutch/Gearshift Linkage Service Information
161
Clutch/Gearshift Linkage Troubleshooting
162
Right Crankcase Cover Removal
163
Clutch Disassembly
163
Lifter Bearing Inspection
166
Clutch Spring Inspection
166
Clutch Center Inspection
167
Rubber Damper Inspection
167
Clutch Lifter Rod Inspection
167
Clutch Disc Inspection
167
Clutch Plate Inspection
168
Clutch Outer Guide Inspection
168
Mainshaft Inspection
168
Clutch Outer
168
Clutch Assembly
169
Gearshift Linkage Removal
171
Gearshift Linkage Inspection
172
Gearshift Linkage Installation
172
Primary Drive Gear Removal
174
Primary Drive Gear Installation
174
Primary Driven Gear Removal
175
Primary Driven Gear Installation
176
Right Crankcase Cover Installation
177
Clutch Lifter Arm Removal
178
Clutch Lifter Arm Installation
180
Crankshaft/Transmission Service Information
183
Crankshaft/Transmission Troubleshooting
184
Crankcase Separation
185
Crankshaft Removal
185
Side Clearance Inspection
186
Connecting Rod Removal
186
Crankshaft Inspection
186
Crankpin Bearing Inspection
186
Crankpin Bearing Selection
187
Oil Clearance
187
Main Bearing Inspection
188
Connecting Rod Selection
189
Connecting Rod Installation
190
Crankshaft Installation
190
Balancer Shaft Removal
191
Balancer Shaft Installation
192
Transmission/Output Gear Case Disassembly
192
Shift Fork/Shaft Inspection
194
Gear/Bushing/Shaft
195
Output Gear Oil Seal
196
Countershaft
197
Right Crankcase Bearing Replacement
200
Left Crankcase Bearing Replacement
201
Crankcase Assembly
202
Final Drive Service Information
205
Final Drive Troubleshooting
206
Final Drive Removal
207
Final Drive Inspection
207
Final Drive Disassembly/Inspection
208
Backlash Inspection
208
Final Gear Case Separation
209
Gear Tooth Contact Pattern Check
209
Ring Gear Removal/Shim Replacement
211
Pinion Gear Removal
212
Case Bearing Replacement
213
Pinion Bearing/Shim Replacement
213
Ring Gear Bearing
213
Pinion Needle Bearing
214
Final Drive Assembly
216
Pinion Gear
216
Ring Gear Installation
218
Final Gear Case Assembly
220
Final Drive Installation
222
Front Wheel/Suspension/Steering Service Information
225
Front Wheel/Suspension/Steering Troubleshooting
227
Handlebar Removal
228
Handlebar Installation
229
Front Wheel Removal
231
Front Wheel Inspection
232
Front Wheel Disassembly
232
Axle
232
Wheel Rim
232
Front Wheel Assembly
233
Wheel Center Adjustment
234
Wheel Balance
234
Front Wheel Installation
235
Fork Removal
236
Fork Disassembly
236
Fork Inspection
238
Fork Spring
238
Fork Tube/Slider/Piston
238
Fork Assembly
239
Fork Installation
242
Steering Stem Removal
242
Steering Stem Installation
245
Steering Bearing Pre-Load
248
Rear Wheel/Suspension Service Information
250
Rear Wheel/Suspension Troubleshooting
251
Rear Wheel Removal
252
Rear Wheel Inspection
252
Rear Wheel Disassembly
253
Final Driven Flange
253
Rear Wheel Assembly
255
Rear Wheel Installation
257
Shock Absorber
258
Swingarm Removal
259
Swingarm Inspection
260
Pivot Bearing Outer Race Replacement
260
Swingarm Installation
261
Hydraulic Disc Brake Service Information
265
Hydraulic Disc Brake Troubleshooting
266
Brake Fluid Replacement/Air Bleeding
267
Brake Fluid Draining
267
Brake Fluid Filling/Bleeding
268
Front Brake Pad Replacement
269
Rear Brake Pad Replacement
270
Brake Disc Inspection
270
Front Master Cylinder Disassembly
271
Front Master Cylinder Inspection
272
Front Master Cylinder Assembly
272
Front Brake Caliper Disassembly
274
Front Brake Caliper Inspection
275
Front Brake Caliper Assembly
275
Rear Master Cylinder/Brake Pedal Removal
277
Master Cylinder Disassembly
278
Master Cylinder Inspection
278
Master Cylinder Assembly
278
Master Cylinder Installation
279
Brake Pedal
280
Rear Brake Caliper Disassembly
281
Rear Brake Caliper Inspection
282
Rear Brake Caliper Assembly
282
Battery/Charging System Service Information
285
Battery/Charging System Troubleshooting
287
Battery Removal/Installation
288
Battery Voltage Inspection
288
Battery Testing
289
Battery Charging
290
Charging System Inspection
291
Current Leakage Test
291
Charging Voltage Inspection
291
Wire Harness Inspection
292
Regulator/Rectifier Removal/Installation
292
Alternator Left Crankcase Cover Removal
292
Stator Removal
293
Stator Installation
294
Left Crankcase Cover Installation
294
Ignition System Service Information
297
Ignition System Troubleshooting
298
Ignition System Inspection
299
Ignition Coil Primary Peak Voltage
299
Ignition Pulse Generator Peak Voltage
300
Front Ignition Coil Removal
301
Front Ignition Coil Installation
301
Rear Ignition Coil Removal
302
Rear Ignition Coil Installation
302
Ignition Timing
303
Throttle Position Sensor Inspection
304
Electric Starter/Starter Clutch Service Information
307
Electric Starter/Starter Clutch Troubleshooting
308
Starter Motor Removal
310
Starter Motor Disassembly/Inspection
310
Starter Motor Assembly
314
Starter Motor Installation
315
Starter Relay Switch Inspection
316
Ground Line
316
Starter Relay Voltage
316
Diode Inspection
317
Flywheel/Starter Clutch
318
Starter Torque Limiter/Idle Gear Removal/Inspection
318
Torque Limiter Bearing Replacement
320
Left Crankcase Side
320
Left Crankcase Cover Side
320
Flywheel Removal
321
Starter Clutch Inspection/Removal
321
Starter Clutch Installation
322
Flywheel Installation
323
Starter Idle Gear/Torque Limiter Installation
324
Lights/Meters/Switches Service Information
326
Headlight Bulb Replacement
328
Headlight Case Removal/Installation
329
Turn Signal Light Bulb Replacement
329
Turn Signal Light Removal/Installation
329
Brake/Taillight Bulb Replacement
330
Brake/Taillight Removal/Installation
330
License Light Bulb Replacement
330
License Light Removal/Installation
331
Speedometer/Vehicle Speed Sensor Power/Ground Line Inspection
331
Speedometer Inspection
332
Speedometer Removal/Installation
332
Speedometer Disassembly/Assembly
333
Vehicle Speed Sensor Inspection
333
Vehicle Speed Sensor Replacement
334
Coolant Temperature Indicator/Thermostatic Switch Inspection
334
Thermostatic Switch Replacement
335
Fan Motor Switch Inspection
335
Fan Motor Switch Replacement
336
Oil Pressure Indicator Inspection
336
Ignition Switch Inspection
337
Ignition Switch Removal/Installation
337
Right Handlebar Switch
338
Left Handlebar Switch
338
Front Brake Light Switch
339
Rear Brake Light Switch
339
Clutch Switch
339
Neutral Switch Inspection
339
Neutral Switch Replacement
340
Side Stand Switch Inspection
340
Side Stand Switch Removal/Installation
340
Fuel Pump System Inspection
341
Fuel Pump Discharge Volume Inspection
342
Horn
343
Turn Signal Relay
343
Fuel Pump Removal/Installation
343
Wiring Diagram
344
Troubleshooting
345
Engine Does Not Start or Is Hard to Start
345
Engine Lacks Power
346
Poor Performance at Low and Idle Speeds
347
Poor Performance at High Speed
348
Poor Handling
348
Index
349
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