Honda TRX300EX Manuals

Manuals and User Guides for Honda TRX300EX. We have 2 Honda TRX300EX manuals available for free PDF download: Owner's Manual, Service Manual

Honda TRX300EX Service Manual (210 pages)

1993-2000

Brand: Honda | Category: Offroad Vehicle | Size: 23.25 MB

Contents
2
General Information: Contents
6
General Safety
6
Nitrogen Pressure
7
Battery Hydrogen Gas and Electrolyte
7
Model Identification
8
Specifications
9
Lubrication System Specifications
11
Fuel System Specifications
11
Cylinder Head Specifications
12
Cylinder/Piston Specifications
12
Clutch System Specifications
13
Crankshaft Specifications
13
Transmission Specifications
14
Wheels/Tires Specifications
15
Front Suspension Specifications
15
Rear Suspension Specifications
15
Brakes Specifications
16
Battery Charging System Specifications
16
Ignition System Specifications
17
Starting System Specifications
17
Lights/Meters/Switches Specifications
17
Torque Values: Engine
18
Torque Values: Frame
19
Tools
21
Lubrication and Seal Points
23
Lubrication and Seal Points: Frame
24
Cable and Harness Routing
25
Emission Control System
31
Noise Emission Control System
31
Frame/Body Panels/Exhaust System: Table of Contents
32
Frame/Body Panels/Exhaust System: Troubleshooting
32
Body Panel Locations
33
Seat/Rear Fender Removal
34
Seat Removal
34
Front Fender Removal
35
Handlebar Cover Removal
38
Mud Guard/Step Holder Removal
38
Carry Pipe Removal
39
Front Protector Plate Removal
39
Skid Plate Removal
40
Fuel Tank Removal/Installation
41
Muffler, Exhaust Pipe Removal/Installation
42
Maintenance: Contents
44
Service Access Guide
45
Maintenance Schedule
47
Air Cleaner
48
Valve Clearance Inspection
48
Engine Oil Filter Replacement
50
Drive Chain Inspection
51
Drive Chain Adjustment
51
Drive Chain Slider
51
Brake Pad Wear Inspection
52
Brake System
52
Parking Brake
52
Reverse Lock System Inspection
53
Reverse Lock System Adjustment
53
Engine Guard/Skid Plate
53
Spark Arrester
54
Steering Shaft Holder Bearing
54
Lubrication System: Contents
56
Lubrication System: Troubleshooting
56
Lubrication System Diagram
57
Oil Pump Removal/Installation
58
Oil Pump Disassembly/Assembly
59
Fuel System: Contents
60
Fuel System: Troubleshooting
61
Air Cleaner Housing Removal/Installation
62
Carburetor Removal/Installation
63
Carburetor Disassembly/Assembly
65
Throttle Valve Synchronization
67
Pilot Screw Adjustment (USA Only)
67
High Altitude Adjustment (USA Only)
68
Engine Removal/Installation: Contents
70
Engine Removal
71
Engine Installation
73
Cylinder Head/Cylinder/Piston: Contents
76
Cylinder Head/Cylinder/Piston: Troubleshooting
76
Cylinder Head Cover Removal/Installation
77
Cylinder Head Cover Disassembly/Assembly
79
Rocker Arm Dowel Pin Removal
80
Cylinder Head Cover Assembly
80
Liquid Sealant Application
80
Cylinder Head Cover Bolt Locations
81
Camshaft Removal/Installation
82
Cam Chain Tensioner Releasing
83
Camshaft Installation
83
Cam Chain Tensioner Installation
84
Cylinder Head Removal/Installation
85
Cylinder Head Disassembly/Assembly
86
Cylinder, Piston Removal/Installation
87
Clutch: Contents
88
Clutch: Troubleshooting
88
Right Crankcase Cover Removal/Installation
89
Right Crankcase Cover Disassembly/Assembly
91
Clutch Lifter Arm Removal/Installation
92
Clutch Removal/Installation
93
Clutch Center Lock Nut Removal
95
Primary Drive Gear Removal/Installation
96
Primary Drive Gear Lock Nut Removal
97
Gearshift Linkage: Contents
98
Gearshift Linkage: Troubleshooting
98
Left Crankcase Cover Removal/Installation
99
Gearshift Linkage Removal/Installation
101
Drum Shifter Assembly
103
Crankshaft/Transmission: Contents
104
Crankshaft/Transmission: Troubleshooting
104
Crankcase Separation/Assembly
105
Transmission Removal/Installation
107
Mainshaft Disassembly/Assembly
109
Countershaft Disassembly/Assembly
111
Shift Drum, Reverse Idle Gear Shaft Disassembly/Assembly
113
Crankshaft, Balancer Shaft Removal/Installation
114
Crankcase Bearing Removal/Installation
117
Front Wheel/Suspension/Steering: Contents
118
Front Wheel/Suspension/Steering: Troubleshooting
118
Handlebar Removal/Installation
119
Clutch/Parking Brake Lever Bracket Disassembly/Assembly
121
Throttle Housing Disassembly/Assembly
122
Front Shock Absorber Removal/Installation
123
Front Shock Absorber Disassembly/Assembly
124
Front Wheel Removal/Installation
125
Front Wheel Hub Removal/Installation
126
Tie-Rod Removal/Installation
127
Knuckle Removal/Installation
128
Ball Joint Removal
129
Upper and Lower Arm Removal/Installation
130
Upper and Lower Arm Disassembly/Assembly
131
Spherical Bearing Replacement
132
Steering Shaft Removal/Installation
133
Rear Wheel/Suspension: Contents
136
Rear Wheel/Suspension: Troubleshooting
136
Rear Wheel Removal/Installation
137
Rear Wheel Hub Removal/Installation
138
Rear Shock Absorber Removal/Installation
139
Rear Shock Absorber Disassembly/Assembly
140
Rear Axle Removal/Installation
141
Axle Lock Nut Loosening
143
Axle Lock Nut Tightening
143
Axle Shaft Removal
144
Axle Bearing Holder Removal/Installation
145
Swingarm Removal/Installation
147
Swingarm Pivot Bearing Replacement
149
Brake System: Contents
150
Brake System: Troubleshooting
150
Front Brake Pad Replacement
151
Rear Brake Pad Replacement
152
Front Brake Caliper Removal/Installation
153
Rear Brake Caliper Removal/Installation
154
Front Brake Caliper Disassembly/Assembly
155
Rear Brake Caliper Disassembly/Assembly
157
Front Master Cylinder Removal/Installation
159
Front Master Cylinder Disassembly/Assembly
160
Rear Master Cylinder Removal/Installation
161
Rear Master Cylinder Disassembly/Assembly
163
Brake Pedal Removal/Installation
164
Charging System/Alternator: Contents
166
Charging System/Alternator: Service Information
166
Charging System/Alternator: System Location
167
Charging System/Alternator: System Diagram
167
Charging System/Alternator: Troublehsooting
168
Battery Removal/Installation
170
Charging System Inspection: Leakage Test
171
Charging System Inspection: Regulated Voltage/Ampere Inspection
171
Regulator/Rectifier: System Inspection
172
Regulator/Rectifier: Unit Inspection
173
Regulator/Rectifier: Removal
173
Alternator
173
Stator Removal/Installation
174
Flywheel Removal/Installation
175
Flywheel Bolt Removal/Installation
176
Ignition System: Contents
178
Ignition System: Service Information
178
Ignition System: System Location
179
Ignition System: System Diagram
179
Ignition System: Troubleshooting
180
Ignition System Inspection
182
Ignition Control Module (ICM)
182
Ignition Coil Installation
182
Ignition Coil Removal
183
Ignition Pulse Generator Installation
183
Ignition Timing
184
Ignition Pulse Generator Removal
184
Electric Starter/Starter Clutch: Contents
186
Electric Starter/Starter Clutch: Service Information
186
Electric Starter/Starter Clutch: System Location
187
Electric Starter/Starter Clutch: System Diagram
187
Electric Starter/Starter Clutch: Troubleshooting
188
Starter Moter Removal/Installation
192
Starter Motor Disassembly/Assembly
193
Starter Clutch Removal/Installation
195
Lights/Switches: Contents
196
Lights/Switches: Service Information
196
Lights/Switches: System Location
197
Headlight Removal/Installation
198
Tail Light Removal/Installation
199
Neutral/Reverse Indicator
200
Bulb Replacement
200
Wiring Diagram
202
Troubleshooting: Contents
204
Engine Does Not Start of Is Hard to Start
204
Engine Lacks Power
205
Poor Performance at High Speed
207
Index
208

Honda TRX300EX Owner's Manual (237 pages)

2007 Honda TRX300EX SPORTRAX 300EX Owner's manual

Brand: Honda | Category: Offroad Vehicle | Size: 4.36 MB

Indicators & Controls

19
- Product Illustration
  2
- A few Words about Safety
  5
- Atv Safety
  10
- Important Safety Information
  11
- ATV Safety
  12
- Safety Labels
  14
- Table of Contents
  19
- Indicators & Controls
  20
- Operation Component Locations
  21
- Operation Component Locations
  22
- Controls & Features
  24
- Fuel Valve
  24
- Choke Lever
  25
  - Indicators
    25
- Ignition Switch
  26
- Start Button
  27
- Engine Stop Switch
  27
- Headlight Switch
  28
- Headlight Dimmer Switch
  28
- Throttle Lever
  29
- Clutch Lever/Parking Brake Lever
  29
- Reverse Assist Lever
  30
- Front Brake Lever
  31
- Rear Brake Pedal
  31
- Parking Brake
  32
- Flag Pole Bracket
  33
Before Riding

34
- Are You Ready to Ride
  35
  - Protective Apparel
    35
  - Rider Training
    37
  - Age Recommendation
    38
  - No Passengers
    38
  - No Alcohol or Drugs
    39
- Is Your ATV Ready to Ride
  40
  - Pre-Ride Inspection
    40
- Load Limits & Guidelines
  43
  - Loading
    43
  - Load Limits
    44
  - Loading Guidelines
    45
- Accessories & Modifications
  46
  - Accessories
    46
  - Modifications
    47
Basic Operation & Riding

48
- Safe Riding Precautions
  50
  - Off-Road Use Only
    50
  - Keep Hands and Feet on Controls
    51
  - Control Speed
    52
  - Use Care on Unfamiliar or Rough Terrain
    53
  - Do Not Perform Stunts
    54
- Starting & Stopping the Engine
  55
  - Preparation
    56
  - Starting Procedure
    57
  - Flooded Engine
    60
  - How to Stop the Engine
    60
- Shifting Gears
  61
  - Gear Shifting Sequence
    61
- Riding in Reverse
  63
- Braking
  65
- Riding Your ATV
  67
  - Making Turns
    67
  - Skidding or Sliding
    69
  - Riding up Hills
    70
  - Riding down Hills
    74
  - Crossing or Turning on Hills or Slopes
    75
  - Riding over Obstacles
    77
  - Riding through Water
    78
- Parking
  79
Servicing Your Honda/Bef Ore You Service Your Honda

80
- Bef Ore You Service Your Honda
  80
- Servicing Your Honda
  80
- The Importance of Maintenance
  82
- Maintenance Safety
  83
- Important Safety Precautions
  84
- Maintenance Schedule
  85
  - Maintenance Procedures
    87
- Maintenance Record
  89
- Maintenance Component Locations
  90
- Tool Kit
  93
- Owner's Manual Storage
  94
- Seat Removal
  95
- Fuel
  96
  - Fuel Recommendation
    96
- Engine Oil & Filter
  101
- Air Cleaner
  108
- Throttle
  112
  - Throttle Inspection
    113
- Clutch System
  114
- Reverse Lock System
  118
- Engine Idle Speed
  119
  - Idle Speed Adjustment
    119
- Spark Plug
  120
- Valves
  123
  - Valve Inspection
    123
- Spark Arrester
  124
- Suspension
  125
- Brakes
  128
- Tires
  137
  - Tire Repair
    142
- Engine Guard & Skid Plates
  144
- Drive Chain
  145
- Battery
  152
  - Battery Charging
    156
- Appearance Care
  157
  - Tips
    162
  - Preparing for a Ride
    163
    
    What to Take to the Riding Area
    163
    
    What to Take on the Trail
    164
  - Tips
    164
  - Transporting Your Honda
    165
  - Storing Your Honda
    167
    
    Preparation for Storage
    168
    
    Removal from Storage
    170
  - You & the Environment
    171
Taking Care of the Unexpected

172
- General Guidelines
  173
  - Taking Care of the Unexpected
    174
- Taking Care of the Unexpected
  173
- If Your Engine Quits or Won't Start
  175
- If You Have a Flat Tire
  178
- If a Fuse Blows
  181
- If You Crash
  183
- If You Lose Your Key
  184
- If the Battery Is Low (or Dead)
  185
- If a Component Fails
  186
Technical Information

188
- Vehicle Identification
  189
  - Technical Information
    190
- Specifications
  191
- Break-In Guidelines
  195
- High Altitude Carburetor Adjustment
  196
- Emission Control Systems
  197
- Oxygenated Fuels
  201
Consumer Information

204
- Authorized Manuals
  205
  - Consumer Information
    206
- Warranty Coverage
  208
- Warranty Service
  209
- Contacting Honda
  210
- Your Honda Dealer
  211
- The Honda Rider's Club (USA Only)
  212
Table of Contents

213
- Index
  219
- Index
  221

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Honda TRX300EX Manuals

Honda TRX300EX Service Manual (210 pages)

Table of Contents

Honda TRX300EX Owner's Manual (237 pages)

Table of Contents

Indicators & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda/Bef Ore You Service Your Honda

Taking Care of the Unexpected

Technical Information

Consumer Information

Table of Contents

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Honda Categories