Honda TG50M Gyro S Manuals

Manuals and User Guides for Honda TG50M Gyro S. We have 1 Honda TG50M Gyro S manual available for free PDF download: Shop Manual

Honda TG50M Gyro S Shop Manual (165 pages)

1985-1986

Brand: Honda | Category: Scooter | Size: 25.55 MB

Safety Notice
2
How to Use this Manual
3
Contents
3
General Information
5
General Safety
5
Service Rules
5
Model Identification
6
Vin
6
Frame Serial Number
6
Carburetor Identification Number
6
Specifications
7
Torque Values
9
Tools
10
Cable and Harness Routing
11
Noise Emission Control System
15
Lubrication
16
Service Information
17
Troubleshooting
17
Oil Pump
18
Oil Lines/Pump Bleeding
19
Oil Strainer
20
Oil Tank
20
Transmission Oil
21
Lubrication Points
22
Control Cables
22
Maintenance
23
Maintenance Schedules
24
Air Cleaner
26
Carburetor Idle Speed
27
Throttle Operation
27
Oil Control Cable Adjustment
27
Fuel Filter Screen
28
Fuel Line
28
Oil Line
29
Muffler Decarbonization
29
Wheels
29
Brakes
29
Parking Lock Lever
30
Rear Brake Lever Free Play
30
Brake Shoes
30
Steering Head Bearings
31
Suspension
31
Front
31
Rear Suspension
31
Spark Plug
32
Lights and Horn
32
Headlight Beam Adjustment
32
Ignition Timing
33
Cylinder Compression
33
Nuts, Bolts, Fasteners
33
Fuel System
34
Fuel Tank
36
Fuel Filter Cleaning
36
Fuel Tank Removal
36
Air Cleaner Case
37
Fuel Tank Installation
37
Carburetor
38
Throttle Valve Disassembly
38
Carburetor Removal
39
Auto Bystarter Inspection
39
Auto Bystarter Removal
40
Float Chamber Disassemly
40
Float Chamber Assembly
42
Float Level Inspection
42
Auto Bystarter Installation
42
Carburetor Installation
43
Throttle Valve Assembly
43
Reed Valve
44
Air Screw Adjustment
45
Engine Removal/Installation
46
Cylinder Head/Cylinder/Piston
50
Cylinder Head Removal
52
Cylinder/Piston Removal
53
Combustion Chamber Decarbonizing
53
Cylinder/Piston Inspection
54
Piston Ring Inspection
55
Piston/Cylinder Installation
56
Connecting Rod Inspection
56
Cylinder Head Installation
58
Alternator
60
Left Crankcase Removal
62
Left Crankcase Cover Disassembly
62
Alternatoir Removal
63
Alternator Installation
65
Left Crankcase Cover Assembly
66
Left Crankcase Cover Installation
67
Clutch/Transmission
68
Right Crankcase Cover Removal
71
Right Crankcase Cover Disassembly
72
Right Crankcase Cover Inspection
74
Gear/Gearshift Inspection
74
Second Clutch Inspection
74
Low Clutch Outer Inspection
75
Low Clutch/Drive Plate Removal
76
Parking Arm Removal
77
Low Clutch Inspection
77
Second Clutch Outer Inspection
77
Oil Pump Gear Removal
78
Starter Pinion Removal
78
Parking Arm/Shaft Inspection
78
Starter Pinion Installation
79
Oil Pump Gear Installation
79
Starter Pinion Inspection
79
Parking Arm Installation
80
Low Clutch/Drive Plate Installation
81
Right Crankcase Cover Assembly
81
Right Crankcase Cover Installation
83
Crankcase/Crankshaft
86
Crankcase Separation
88
Crankshaft Removal
88
Crankshaft Inspection
89
Crankshaft Installation
90
Crankcase Assembly
91
Frame Covers
92
Front Cover/Head Pipe Covers/Floor Board
94
Body Center Cover
96
Rear Cover
96
Engine Cover
97
Steering/Front Wheel/Brake/Suspension
98
Handlebar
101
Parking Lock
103
Lever Removal/Installation
103
Cable Replacement
103
Throttle Cable
104
Primary Cable Replacement
104
Rear Brake Cable
105
Secondary Cable Replacement
105
Rear Brake Adjustment
106
Front Wheel
107
Bearing Inspection
107
Front Brake
109
Brake Lining
110
Assembly
111
Front Suspension
112
Steering
114
Ball Race Inspection
115
Ball Race Replacement
115
Bottom Cone Race Inspection
115
Bottom Cone Race Replacement
115
Rear Wheel/Brake
118
Rear Brake Drum Replacement
121
Rear Brake
122
Rear Shock Abrosber/Swing Joint Unit
124
Electrical Equipment
135
Battery
138
Voltage
138
Charging
138
Charging System
139
Perofrmance Test
139
Resistance Test
139
Resistor Inspection
140
Regulator/Rectifier Inspection
140
Ignition System
141
Ignition Coil Inspection
141
Exciter Coil Inspection
142
Pulge Generator
142
Cdin Unit Inspection
142
Starting System
143
Starter Relay Inspection
144
Starter Motor Removal
144
Starter Motor Inspection
145
Insttruments
146
Indicator Light Bulb Replacement
146
Ignition Switch
147
Oil Level Sensor/Indicator
147
Oil Level Sensor
147
Handlebar Switch
148
Oil Level Indicator Inspection
148
Bulbs
149
Brake Light Switch
149
Headlight
149
Tail/Brake Light
150
Turn Signal Light
150
Horn
151
Wiring Diagram
153
Trouleshooting
155
Engine Does Not Start or Is Hard to Start
155
Engine Lacks Power
156
Poor Performance at Low and Idle Speeds
157
Clutch and Transmission
158
Poor Handling
158
Swing Lock
159
Oil Indicator
160
Starter Motor
161

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Honda TG50M Gyro S Shop Manual (165 pages)

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