Honda 2006 TRX680FGA Manuals

Manuals and User Guides for Honda 2006 TRX680FGA. We have 2 Honda 2006 TRX680FGA manuals available for free PDF download: Service Manual

Honda 2006 TRX680FGA Service Manual (567 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 40.71 MB

1. General Information

5
3. Frame/Body Panels/Exhaust System

59
- Service Information
  60
- Troubleshooting
  60
- Body Panel Locations
  61
- Seat
  62
  - Right Side Cover
    63
- Trim Clip
  62
- Fuel Tank Cover
  63
- Steering Cover
  63
- Fuel Tank Side Cover
  64
- Center Mud Guard
  65
- Front Mud Guard
  66
- Inner Fender
  67
  - Front Grille
    68
  - Front Carry Pipe- •3-10
    68
- Front Carrier
  69
- Front Fender
  69
  - Muffler Protector •3-12
    70
- Rear Carrier/Mud Guard
  71
  - Rear Fender
    72
- Outer Fender
  74
  - Engine Guard
    75
- Engine Side Cover- •3-17
  75
  - Meter Cover
    76
- Exhaust System
  77
4. Maintenance

80
- Service Information
  81
- Maintenance Schedule
  82
- Fuel Line
  83
- Throttle Operation
  83
- Air Cleaner
  84
- Air Cleaner Housing Drain Hose
  86
- Spark Plug
  86
- Valve Clearance
  87
- Engine Oil
  89
- Engine Oil Filter
  91
- Radiator Coolant
  91
- Cooling System
  92
- Drive Shaft Boots
  93
- Rear Final Gear Case Oil and Differential Oil
  94
- Brake Fluid
  96
- Brake Pads Wear
  97
- Brake Light Switch
  98
- Brake System
  98
- Skid Plate, Engine Guard
  99
- Spark Arrester
  100
- Suspension
  100
- Nuts, Bolts, Fasteners
  101
- Steering Shaft Holder Bearing
  101
- Wheels/Tires
  101
- Steering System
  102
6. Fuel System (Pgm-Fi)

117
- System Components
  118
- Service Information
  119
- Symptom Troubleshooting
  121
- Pgm-Fi System Location
  122
- Pgm-Fi System Diagram
  123
- Pgm-Fi Connector Location
  124
- Pgm-Fi Troubleshooting Information
  129
- Pgm-Fi Dtc Index
  133
- Dtc Troubleshooting
  134
- Mil Circuit Inspection
  147
- Fuel Line Inspection
  148
- Sub Fuel Tank/Fuel Pump
  152
- Fuel Pump Relay
  154
- Fuel Tank
  155
- Air Cleaner Housing
  157
- Throttle Body
  159
- Injector
  164
- Ect Sensor
  166
- Bank Angle Sensor
  167
- Engine Stop Relay
  168
- Module)
  169
- Engine Idle Speed
  171
7. Cooling System

174
- System Flow Pattern
  175
- Service Information
  176
- Troubleshooting
  177
- System Testing
  178
- Coolant Replacement
  179
- Thermostat- •7-8
  181
- Radiator Reserve Tank
  182
- Radiator/Cooling Fan
  183
- Water Pump
  186
9. Cylinder Head/Valve/Camshaft

203
- System Components
  204
- Service Information
  205
- Troubleshooting
  207
- Cylinder Compression
  208
- Cylinder Head Cover Removal/ Disassembly
  208
- Cylinder Head Removal
  211
- Cylinder Head Disassembly
  212
- Cylinder Head Inspection
  213
- Valve Guide Replacement
  214
- Valve Seat Inspection/Refacing
  215
- Camshaft
  218
- Cylinder Head Assembly
  221
- Cylinder Head Installation
  222
- Cylinder Head Cover Assembly/ Installation
  224
14. Drivetrain System

283
- System Components
  284
- Service Information
  285
- Symptom Troubleshooting
  288
- Drivetrain System Location
  297
- Drivetrain System Diagram
  298
- Drivetrain Connector Location
  299
- Drivetrain Troubleshooting Information
  302
- Drivetrain Dtc Index
  306
- Drivetrain Dtc Troubleshooting
  308
- Gear Position Switch
  326
- Gearshift Switch
  327
- Drive Mode Select Switch
  328
- Shift Valve Body
  329
- Front Crankcase Cover
  336
- Torque Converter Removal
  342
- Torque Converter Inspection
  343
- Shift Clutch/Mainshaft Disassembly
  344
- Shift Clutch/Mainshaft Assembly
  349
- Torque Converter Installation
  355
15. Front Wheel/Suspension/Steering

357
- System Components
  358
- Service Information
  359
- Troubleshooting
  361
- Handlebar
  362
- Throttle Housing
  366
- Front Wheel
  367
- Tires
  367
- Wheel Hub and Knuckle- •15-15
  371
- Front Shock Absorber •15-22
  378
- Suspension Arm- •15-23
  379
- Steering Shaft •15-28
  384
- Tie-Rod
  389
17. Brake System

408
- System Components
  409
- Service Information
  411
- Troubleshooting
  413
- Brake Fluid Replacement/Air Bleeding
  414
- Front Master Cylinder
  420
- Front Brake Caliper
  424
- Brake Pedal
  428
- Rear Brake Master Cylinder
  428
- Rear Brake Caliper
  434
- Rear Brake Disc
  441
18. Front Driving Mechanism

445
- System Components
  446
- Service Information
  447
- Troubleshooting
  450
- Front Drive Shaft
  451
- Differential Removal
  456
- Differential Disassembly/ Inspection
  458
- Case Bearing Replacement
  466
- Differential Assembly
  469
- Differential Installation
  474
19. Rear Driving Mechanism

477
- System Components
  478
- Service Information
  479
- Troubleshooting
  481
- Rear Drive Shaft
  482
- Final Drive Removal
  488
- Final Drive Inspection
  490
- Universal Joint
  491
- Final Drive Disassembly
  492
- Inspection
  492
- Case Bearing Replacement
  497
- Final Drive Assembly
  499
- Final Drive Installation
  503
20. Battery/Charging System

506
- Battery
  507
- Component Location
  507
- System Diagram
  507
  - Charging System Inspection
    512
- Alternator Charging Coil
  513
- Regulator/Rectifier
  514
23. Lights/Meters/Switches

537
- Component Location
  538
- Service Information
  539
- Headlight
  540
- Taillight
  540
- Accessory Socket
  541
- Ignition Switch
  542
- Handlebar Switch
  543
- Combination Meter/Rear Vs Sensor
  544
- Fuel Gauge/Fuel Level Sensor
  546
- Temperature Indicator/ Temperature Sensor
  549
- GPS RECEIVER (GPS Model Only)
  552
- Brake Light Switch
  555
- Front Brake Switch
  556
- HORN (AUSTRALIA Type Only)
  556
- HORN SWITCH (AUSTRALIA Type Only)
  556

Honda 2006 TRX680FGA Service Manual (567 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 44.2 MB

Table of Contents
5
Service Rules
6
MODEL Identification
7
GENERAL Specifications
9
Lubrication System
10
Specifications
10
FUEL SYSTEM Specifications
11
Cooling System Specifications '-7
11
Specifications
11
CYLINDER/PISTON Specifications
12
Alternator/Starter Clutch Specifications '·8
12
Sub·transmission/Gearshift Linkage Specifications
13
Crankcase/Crankshaft/Balancer Specifications '·9
13
Drivetrain Specifications
13
Specifications
13
REAR Wheel/Suspension
13
Specifications
14
Brake System Specifications
14
Front Driving Mechanism Specifications
14
REAR DRIVING MECHANISM Specifications
14
BATTERY/CHARGING SYSTEM Specifications
14
Ignition System Specifications
15
Electric Starter Specifications
15
Lights/Meters/Switches Specifications
15
Standard Torque Values
16
Cable & Harness Routing
24
Emission Control Systems
43
Service Information
60
Troubleshooting
60
Body Panel Locations
61
TRIM Clip
62
Seat
62
Right Side Cover
63
Cover
63
Fuel Tank
63
Fuel Tank Side
64
Cover
64
Guard
65
Front Mud Guard
66
Inner Fender
67
Front Grille
68
Front Carry Pipe
68
Front Carrier
69
Front Fender
69
Muffler Protector
70
Rear Carrier/Mud Guard
71
Rear Fender
72
Outer Fender
74
Engine Guard
75
Engine Side Cover ·3-17
75
Meter Cover
76
Exhaust System
77
System Components
118
Service Information
119
Symptom Troubleshooting 6·5
121
Pgm-Fi System Location
122
Pgm-Fi System Diagram
123
Pgm-Fi Connector Location
124
Pgm·fi Troubleshooting Information 6·13
129
Dtc Troubleshooting
134
Mil Circuit Inspection
147
Fuel Line Inspection
148
Sub Fuel Tank/Fuel Pump
152
Fuel Pump Relay
154
Fuel Tank
155
Air Cleaner Housing
157
Throtile Body
159
Injector
164
Ect Sensor
166
Bank Angle Sensor
167
Engine Stop Relay
168
Pcm
169
Modulei
169
Engine Idle Speed
171
Iacv
172
SYSTEM Flow PATTERN
175
SERVICE Information
176
Troubleshooting
177
System Testing
178
Coolant Replacement
179
Thermostat
181
Radiator Reserve Tank
182
Radiator/Cooling Fan
183
Water Pump
186
Service Information
359
Troubleshooting
361
Throttle Housing
366
Front Wheel
367
Wheel Hub and Knuckle
371
Front Shock Absorber
378
Suspension Arm
379
Steering Shaft
384
Tie-Rod
389
System Components
478
Service Information
479
Troubleshooting
481
Rear Drive Shaft
482
Final Drive Removal
488
Final Drive Inspection
490
Universal Joint
491
Final Drive Disassembly Inspection
492
Case Bearing Replacement
497
Final Drive Assembly
499
Final Drive Installation
503
Component Location
507
Battery
507
System Diagram
507
Charging System Inspection
512
Alternator Charging Coil
513
Regulator/Rectifier
514

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Honda 2006 TRX680FGA Manuals

Honda 2006 TRX680FGA Service Manual (567 pages)

Table of Contents

1. General Information

3. Frame/Body Panels/Exhaust System

4. Maintenance

6. Fuel System (Pgm-Fi)

7. Cooling System

9. Cylinder Head/Valve/Camshaft

14. Drivetrain System

15. Front Wheel/Suspension/Steering

17. Brake System

18. Front Driving Mechanism

19. Rear Driving Mechanism

20. Battery/Charging System

23. Lights/Meters/Switches

Honda 2006 TRX680FGA Service Manual (567 pages)

Table of Contents

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