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X200-005S
Hitachi X200-005S Manuals
Manuals and User Guides for Hitachi X200-005S. We have
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Hitachi X200-005S manual available for free PDF download: Instruction Manual
Hitachi X200-005S Instruction Manual (306 pages)
X200 Series Inverter
Brand:
Hitachi
| Category:
Inverter
| Size: 8.91 MB
Table of Contents
Definitions and Symbols
2
Hazardous High Voltage
2
Safety Messages
2
General Precautions - Read These First
3
Index to Warnings and Cautions in this Manual
5
Wiring
7
Powerup Test Caution Messages
8
Cautions for Configuring Drive Parameters
9
Warnings for Configuring Drive Parameters
9
Cautions for Operations and Monitoring
10
General Warnings and Cautions
11
Warnings and Cautions for Troubleshooting and Maintenance
11
Terminal Tightening Torque and Wire Size
15
Wire Connectors
15
Circuit Breaker and Fuse Sizes
16
Motor Overload Protection
16
Table of Contents
17
Revisions
19
Contact Information
20
Getting Started
22
Chapter 1 : Getting Started
23
Introduction
23
Main Features
23
Operator Interface Options
24
Inverter Specification Label
25
Dynamic Braking
26
Model-Specific Tables for 200V and 400V Class Inverters
26
X200 Inverter Specifications
26
Torque Characteristics
30
General Specifications
31
Derating Curves
33
Introduction to Variable-Frequency Drives
40
The Purpose of Motor Speed Control for Industry
40
What Is an Inverter
40
Inverter Input and Three-Phase Power
41
Torque and Constant Volts/Hertz Operation
41
Inverter Output to the Motor
42
Braking
43
Intelligent Functions and Parameters
43
Velocity Profiles
44
Frequently Asked Questions
45
Inverter Mounting and Installation
48
Chapter 2 : Inverter Mounting and Installation
49
Main Physical Features
49
Orientation to Inverter Features
49
Unpacking and Inspection
49
Front Housing Cover
50
Housing Cover Removal
50
Logic Connector Introduction
51
Connecting the Inverter to Modbus
52
DIP Switch Introduction
52
Power Wiring Access
53
Basic System Description
54
Step-By-Step Basic Installation
55
Choosing a Mounting Location
56
Ensure Adequate Ventilation
57
Keep Debris out of Inverter Vents
57
Check Inverter Dimensions
58
Prepare for Wiring
65
Determining Wire and Fuse Sizes
66
Terminal Dimensions and Torque Specs
67
Wire the Inverter Input to a Supply
67
Logic Control Wiring
70
Wire the Inverter Output to Motor
70
Goals for the Powerup Test
71
Powerup Test
71
Uncover the Inverter Vents
71
Powering the Inverter
72
Pre-Test and Operational Precautions
72
Key and Indicator Legend
73
Using the Front Panel Keypad
73
Keys, Modes, and Parameters
74
Keypad Navigation Map
75
Selecting Functions and Editing Parameters
76
Select the Keypad for RUN Command
77
Set the Motor Base Frequency
78
Set the Motor Current
79
Set the Number of Motor Poles
80
Monitoring Parameters with the Display
81
Output Frequency (Speed) Monitor
81
Running the Motor
81
Interpreting the Display
82
Powerup Test Observations and Summary
82
Run/Stop Versus Monitor/Program Modes
82
State of Inverter at Stop
82
Configuring Drive Parameters
84
Choosing a Programming Device
85
Introduction of Inverter Programming
85
Chapter 3 : Configuring Drive Parameters
86
Using the Keypad Devices
86
Control Algorithms
88
Operational Modes
88
Run Mode Edit
88
“D” Group: Monitoring Functions
89
Trip Event and History Monitoring
90
Local Monitoring During Network Operation
91
“F” Group: Main Profile Parameters
92
“A” Group: Standard Functions
93
Basic Parameter Settings
95
Analog Input Settings
96
Multi-Speed and Jog Frequency Setting
98
Constant and Variable (Reduced) Torque
99
Manual Torque Boost
99
Torque Control Algorithms
99
Voltage Gain
100
DC Braking (DB) Settings
101
DC Braking – Frequency Detection
101
Normal DC Braking Performance
101
Frequency-Related Functions
103
Jump Frequencies
104
PID Control
105
Automatic Voltage Regulation (AVR) Function
106
Energy Savings Mode / Optional Accel/Decel
107
Second Acceleration and Deceleration Functions
108
Accel/Decel
110
Additional Analog Input Settings
111
Input Range Settings
111
Analog Input Calculate Function
112
Add Frequency
113
Potentiometer Settings
114
Automatic Restart Mode
115
“B” Group: Fine Tuning Functions
115
Electronic Thermal Overload Alarm Setting
117
Overload Restriction
118
Software Lock Mode
119
Controlled Stop Operation at Power Loss
121
Miscellaneous Settings
123
Input Terminal Configuration
132
“C” Group: Intelligent Terminal Functions
132
Input Function Summary Table
134
Output Terminal Configuration
137
Output Function Summary Table
138
Analog Function Summary Table
139
Low Load Detection Parameters
140
Output Function Adjustment Parameters
141
Network Communications Settings
143
Analog Signal Calibration Settings
144
Miscellaneous Functions
145
Logic Output Function
146
Output Logic and Timing
146
Output Signal ON/OFF Delay Function
147
“H” Group: Motor Constants Functions
148
Operations and Monitoring
150
Caution Messages for Operating Procedures
151
Chapter 4 : Operations and Monitoring
151
Introduction
151
Warning Messages for Operating Procedures
152
Connecting to Plcs and Other Devices
153
Example Wiring Diagram
154
Control Logic Signal Specifications
155
Intelligent Inputs
156
Intelligent Outputs
156
Intelligent Terminal Listing
156
Using Intelligent Input Terminals
157
Sinking Inputs, Internal Supply
158
Sourcing Inputs, Internal Supply
158
Forward Run/Stop and Reverse Run/Stop Commands
160
Multi-Speed Select
161
Jogging Command
163
External Signal for DC Braking
164
Set Second Motor, Special Set
165
Two Stage Acceleration and Deceleration
166
Free-Run Stop
167
External Trip
168
Unattended Start Protection
169
Software Lock
170
Analog Input Current/Voltage Select
171
Reset Inverter
172
Thermistor Thermal Protection
173
Three-Wire Interface Operation
174
PID ON/OFF and PID Clear
175
Remote Control up and down Functions
176
Force Operation from Digital Operator
178
Add Frequency Enable
179
Force Terminal Mode
180
Inverter Ready
180
Emergency Stop
181
How to Go into Emergency Stop Mode
182
Sinking Outputs, Open Collector
185
Using Intelligent Output Terminals
185
Internal Relay Output
186
Run Signal
188
Frequency Arrival Signals
189
Overload Advance Notice Signal
191
Output Deviation for PID Control
192
Alarm Signal
193
Analog Input Disconnect Detect
195
Current Signal Loss
195
Voltage Signal Loss
195
PID Second Stage Output
196
Network Detection Signal (Integrated Modbus)
199
Logic Output Function
200
Network Detection Signal (Fieldbus Option)
202
Low Load Detection Signal
203
Analog Input Operation
204
Current Input
204
Voltage Input
204
AM Output Gain Adjustment
206
AM Output Offset Adjustment
206
Analog Output Operation
206
PID Loop Operation
207
Error Inversion
208
PID Loop Configuration
208
PID Output Limit
208
Configuring the Inverter for Multiple Motors
209
Inverter Configuration for Two Motor Types
209
Simultaneous Connections
209
Chapter 5: Inverter System Accessories
212
Component Description
212
Introduction
212
AC Reactors, Input Side
214
Component Descriptions
214
Example Calculation
214
Examples of These Situations Include
214
DC Link Choke
215
EMI Filter
215
RF Noise Filter (Capacitive)
215
Zero-Phase Reactor (RF Noise Filter)
215
Dynamic Braking
216
Dynamic Braking Usage
216
Selecting Braking Resistors for External Braking Units
216
Chapter 6 Troubleshooting and Maintenance
220
General Precautions and Notes
221
Inspection Items
221
Troubleshooting
221
Troubleshooting Tips
222
Error Codes
224
Fault Detection and Clearing
224
Monitoring Trip Events, History, & Conditions
224
Trip History and Inverter Status
226
Restoring Factory Default Settings
227
Maintenance and Inspection
228
Monthly and Yearly Inspection Chart
228
Megger Test
229
Capacitor Life Curves
230
Spare Parts
230
General Inverter Electrical Measurements
231
Single-Phase Measurement Diagram
232
Three-Phase Measurement Diagram
232
Inverter Output Voltage Measurement Techniques
233
Almost Zero Resistance
234
IGBT Test Method
234
Legend Almost Infinite Resistance
234
Warranty
235
Appendix A: Glossary and Bibliography
236
Glossary and Bibliography
236
Modbus Data Listing
244
Modbus Network Communications
244
Network Protocol Reference
244
Appendix B: Modbus Network Communications
245
Introduction
245
Connecting the Inverter to Modbus
246
Set Inverter OPE/485 Switch
247
Terminate Network Wiring
247
Inverter Parameter Setup
248
Message Configuration: Query
249
Network Protocol Reference
249
Slave Address:
249
Transmission Procedure
249
Error Check
250
Function Code
250
Header and Trailer (Silent Interval)
250
Message Configuration: Response
251
Normal Response
251
Response When an Error Occurs
251
Transmission Time Required
251
No Response Occurs
252
Explanation of Function Codes
253
Read Holding Register [03H]
254
Write in Coil [05H]
255
Write in Holding Register [06H]
256
Loopback Test [08H]
257
Write in Coils [0Fh]
258
Write in Holding Registers [10H]
259
Exception Response
260
Store New Register Data (ENTER Command)
261
Modbus Coil List
262
Modbus Data Listing
262
Modbus Holding Registers
264
Appendix C: Drive Parameter Setting Tables
284
Introduction
284
Parameter Settings for Keypad Entry
284
Main Profile Parameters
285
Parameter Settings for Keypad Entry
285
Standard Functions
286
Appendix D: CE-EMC Installation Guidelines
294
Hitachi EMC Recommendations
294
CE-EMC Installation Guidelines
295
Installation for X200 Series (Example of SFEF Models)
297
Hitachi EMC Recommendations
298
Index
300
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