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IRB 360-1/800
User Manuals: ABB IRB 360-1/800 Delta Robot
Manuals and User Guides for ABB IRB 360-1/800 Delta Robot. We have
2
ABB IRB 360-1/800 Delta Robot manuals available for free PDF download: Product Manual, Product Manual, Spare Parts
ABB IRB 360-1/800 Product Manual (284 pages)
Brand:
ABB
| Category:
Robotics
| Size: 19.34 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
19
Safety Actions
20
Fire Extinguishing
20
Emergency Release of the Robot Axes
21
Make Sure that the Main Power Has Been Switched off
22
Safety Risks
23
Safety Risks During Installation and Service Work on Robots
23
Moving Robots Are Potentially Lethal
25
First Test Run May Cause Injury or Damage
26
Work Inside the Working Range of the Robot
27
Enabling Device and Hold-To-Run Functionality
28
Risks Associated with Live Electric Parts
29
The Unit Is Sensitive to ESD
31
Hot Parts May Cause Burns
32
Safety Risks Related to Pneumatic/Hydraulic Systems
33
Brake Testing
34
Safety Risks During Handling of Batteries
35
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
36
Safety Signals and Symbols
38
Safety Signals in the Manual
38
Safety Symbols on Product Labels
40
2 Installation and Commissioning
47
Introduction
47
Structure Manipulator
48
Unpacking
49
Pre-Installation Procedure
49
Transport
53
Assembling the Robot IRB 360
55
Working Range and Type of Motion
56
On-Site Installation
58
Lifting the Robot with Fork Lift
58
Lifting the Robot with Roundslings
60
Amount of Required Space
62
Orienting and Securing the Robot Frame
63
Orienting and Securing the Robot
65
Manually Releasing the Brakes
69
Fitting Equipment on Robot
72
Loads
78
Installation of Options
80
Installation of Safety Lamp (Option 213-1)
80
Installation of (Optional) Customer Connections IRB 360
83
Installation of Vacuum System (Option 218-9)
87
Electrical Connections
91
Connecting the Controller to the Manipulator
91
Manipulator Cables IRB 360
94
Start of Robot in Cold Environments
96
3 Maintenance
97
Introduction
97
Maintenance Schedule
98
Specification of Maintenance Intervals
98
Regular Maintenance
99
Maintenance Schedule IRB
100
Inspection Activities
102
Telescopic Shaft, Axis 4, Standard
102
Telescopic Shaft, Wash Down, Axis
104
Telescopic Shaft, Stainless, Axis
106
Vacuum System (Optional)
109
Bar System
112
Joint Balls
115
Upper Arms
116
Hoses
118
Spring Units
120
Movable Plate
122
Inspecting Information Labels
124
Replacement/Changing Activities
126
Changing the Battery in the Measuring System
126
Changing the Telescopic Shaft Including Universal Joints
130
Lubrication Activities
132
Type of Lubrication in Gearboxes
132
Gearboxes, Axes 1- 4
134
Cleaning Activities
143
Introduction
143
Standard Cleaning
146
Wash down Cleaning
148
Wash down Stainless Cleaning
150
Clean Room Cleaning
152
Measuring Activities
153
Measuring Backlash Axis 4
153
4 Repair
157
Introduction
157
General Procedures
158
Mounting Instructions for Bearings
158
Mounting Instructions for Seals
160
Screw Joints
162
Cut the Paint or Surface on the Robot before Replacing Parts
165
Complete Robot
167
Replacement of Base Cover Gasket
167
Replacement of Serial Measurement Board
170
Replacement of Parallel Arms
174
Replacement of Upper Arm
180
Replacement of Bearing Rings
183
Replacement of Movable Plate
186
Replacement of Telescopic Shaft
190
Replacement of Universal Joint
193
Replacement of Joint Balls
195
Replacement of Gearbox Unit 1- 3
198
Replacement of Gearbox Unit 4
202
Replacement of Motor Axis 1-3
205
Replacement of Motor Axis 4
210
Replacement of Labels
214
Replacing of Calibration Marks
217
Vacuum System
220
Replacement of Vacuum Hoses
220
Product Manual - IRB
221
Draining of Water Separation Filter
223
Replacement of Ejector Unit
225
Cable Harness
229
Replacement of Cable Harness
229
Replacement of Brake Release Button
232
5 Calibration Information
237
When to Calibrate
237
Calibration Method
238
Calibration Movement Directions for All Axes
240
Synchronization Marks and Synchronization Position for Axes
241
Calibrating Axis 1-3
242
Calibrating Axis 4
245
Fine Calibration Procedure on Flexpendant
247
Updating Revolution Counters
248
Serial Measurement Board Memory
251
Checking the Synchronization Position
254
6 Decommissioning
259
Introduction
259
Environmental Information
260
Scrapping of Robot
262
7 Reference Information
263
Introduction
263
Applicable Standards
264
Unit Conversion
266
Weight Specifications
267
Standard Toolkit
268
Special Tools
269
Lifting Accessories and Lifting Instructions
270
Grease Specification
271
8 Spare Part Lists
277
Spare Part Lists and Illustrations
277
9 Circuit Diagrams
279
Index
281
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ABB IRB 360-1/800 Product Manual, Spare Parts (40 pages)
Brand:
ABB
| Category:
Robotics
| Size: 2.94 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Product Documentation, IRC5
9
1 Spare Parts in Robot Base
11
Spare Parts - Gearbox Axes 1- 3
11
Spare Parts - Gear Unit Axis 4
12
Spare Parts - Transmission Cover
14
Spare Parts - Cable Harness
16
Spare Parts - SMB Unit
18
Spare Parts - Base
20
Spare Parts - Brake Release Button
21
2 Spare Parts Arm System
23
Spare Parts - Upper Arm, IRB 360
23
Spare Parts - Telescopic Shafts
25
Spare Parts - Parallel Arm System, IRB 360
27
Spare Parts - Movable Plate
29
3 Spare Parts, Customer Options
33
Spare Parts - Ejector Unit
33
Spare Parts - Customer Options Signal Lamp IRB 360
34
Spare Parts - Option 864-1 (Axis 7)
35
4 Upgrade Set
37
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