ABB IRB 1200-7/0.7 Manuals

Manuals and User Guides for ABB IRB 1200-7/0.7. We have 3 ABB IRB 1200-7/0.7 manuals available for free PDF download: Product Manual

ABB IRB 1200-7/0.7 Product Manual

ABB IRB 1200-7/0.7 Product Manual (906 pages)

Brand: ABB | Category: Robotics | Size: 20.88 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
16
How to Read the Product Manual
18
Safety
19
Safety Information
19
Limitation of Liability
19
Requirements on Personnel
20
Safety Signals and Symbols
21
Safety Signals in the Manual
21
Safety Symbols on Manipulator Labels
23
Robot Stopping Functions
29
Installation and Commissioning
30
Operation
33
Maintenance and Repair
34
Emergency Release of the Robot Axes
37
Brake Testing
38
Troubleshooting
39
Decommissioning
40
Installation and Commissioning
41
Introduction to Installation and Commissioning
41
Unpacking
42
Extra O-Rings
42
Protection Covers
44
Transportation Bracket
45
Pre-Installation Procedure
49
Dimensions
55
Working Range
59
Risk of Tipping/Stability
62
The Unit Is Sensitive to ESD
64
On-Site Installation
65
Lifting Robot with Roundslings
65
Lifting and Turning a Suspended Mounted Robot
70
Manually Releasing the Brakes
71
Orienting and Securing the Robot
74
Setting the System Parameters for a Suspended or Tilted Robot
78
Loads Fitted to the Robot, Stopping Time and Braking Distances
83
Fitting of Equipment on the Robot
84
Introduction to Fitting of Equipment
84
Holes for Fitting Extra Equipment
85
Fitting Tools on Hygienic Robots
92
Installation of Options
94
Installing the Signal Lamp on IRC5 Robots
94
Installing the Signal Lamp for Omnicore Robots
97
Restricting the Working Range
99
Axes with Restricted Working Range
99
Mechanically Restricting the Working Range
100
Making Robot Ready for Operation
105
Additional Installation Procedure, Clean Room
105
Electrical Connections
106
Robot Cabling and Connection Points
106
Customer Connections
111
Start of Robot in Cold Environments
114
Maintenance
115
Introduction
115
Maintenance Schedule
116
Specification of Maintenance Intervals
116
Maintenance Schedule
117
Inspection Activities
119
Inspecting the Robot Paint
119
Inspecting the Robot Cabling
120
Inspecting the Information Labels
121
Inspecting Mechanical Stops
126
Inspecting Timing Belts
129
Inspecting the Signal Lamp (Option)
132
Replacement/Changing Activities
134
Replacing the Battery Pack
134
Replacing the Sealing Set on Tool Flange of Hygienic Robots
144
Cleaning Activities
149
Cleaning the IRB 1200
149
Cleaning the IRB 1200 with Protection Type Hygienic
152
Repair
157
Introduction
157
General Procedures
158
Cut the Paint or Surface on the Robot before Replacing Parts
158
Mounting Instructions for Sealings
161
Sealing Differences Depending on Protection Class
164
Swing Sealing Plug for Clean Room, Food Grade Lubrication and Hygienic Robots
165
Cable Harness
169
Replacing the Main Cable Package
169
Replacing the Axis-4 FPC Unit, Housing Extender Unit and Housing Extender Sealings
245
Replacing the Axis-5 FPC Unit
277
Replacing the EIB/SMB Unit
291
Upper and Lower Arms
308
Replacing the Lower Arm
308
Replacing the Signal Lamp
377
Replacing the Tubular Spare Parts
380
Replacing the Axis-3 Radial Sealing and Sealing Ring
418
Replacing the Axis-2 Mechanical Stop
454
Replacing the Axis-3 Mechanical Stop
457
Replacing the Axis-4 Mechanical Stop
460
Swing and Base
492
Replacing the Base Spare Parts (Base, Axis-1 Radial Sealing, Protection Sleeve)
492
Replacing the Swing Spare Parts (Swing, Axis-2 Radial Sealing)
572
Replacing the Axis-1 Mechanical Stop
638
Motors and Gearboxes
641
Replacing the Axis-1 Gear Unit
641
Replacing the Axis-2 Drive Unit
642
Replacing the Axis-3 Drive Unit
664
Replacing the Axis-4 Gearbox, Drive Shaft and Pulley
686
Replacing the Axis-4 Motor with Pulley
728
Replacing the Axis-4 Timing Belt
740
Replacing the Axis-5 Motor with Pulley
758
Replacing the Axis-5 Timing Belt
771
Replacing the Axis-5 and Axis-6 Drive Unit
778
Calibration
805
Introduction to Calibration
805
Introduction and Calibration Terminology
805
Calibration Methods
806
When to Calibrate
809
Synchronization Marks and Axis Movement Directions
810
Synchronization Marks and Synchronization Position for Axes
810
Calibration Movement Directions for All Axes
812
Updating Revolution Counters
813
Updating Revolution Counters on IRC5 Robots
813
Updating Revolution Counters on Omnicore Robots
816
Calibrating with Axis Calibration Method
818
Description of Axis Calibration
818
Calibration Tools for Axis Calibration
821
Installation Locations for the Calibration Tools
824
Axis Calibration - Running the Calibration Procedure
826
Reference Calibration
832
Calibrating with Wrist Optimization Method
834
Calibrating with Manual Calibration Method
836
Manual Calibration Method - Calibration Position
836
Manual Calibration Method - Content of Calibration Toolkit 3HAC051256-001
837
Manual Calibration Method - Calibrating Axis 1
838
Manual Calibration Method - Calibrating Axis 2
845
Manual Calibration Method - Calibrating Axis 3
849
Manual Calibration Method - Calibrating Axis 4
854
Manual Calibration Method - Calibrating Axis 5 and Axis 6
860
Verifying the Calibration
864
Checking the Synchronization Position
865
Decommissioning
867
Introduction
867
Environmental Information
868
Scrapping of Robot
870
Robot Description
871
Introduction
871
Type a of IRB 1200
872
Type B of IRB 1200
873
Description of Spare Part Versions
874
Spare Part Versions for the Base on IP40/IP67 Robots
874
Spare Part Versions for the Swing on IP40/IP67 Robots
876
Spare Part Versions for the Axis-1 Sealing Ring on IP40/IP67 Robots
878
Spare Part Versions for the Housing on Type a Robots
880
Spare Part Versions for the Tubular on Type a Robots
881
Spare Part Versions for the Tubular Cover on Clean Room Robots
882
Reference Information
883
Introduction
883
Applicable Standards
884
Unit Conversion
885
Screw Joints
886
Weight Specifications
889
Standard Toolkit
890
Special Tools
891
Lifting Accessories and Lifting Instructions
895
Spare Parts
897
Spare Part Lists and Illustrations
897
Circuit Diagrams
899

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ABB IRB 1200-7/0.7 Product Manual

ABB IRB 1200-7/0.7 Product Manual (640 pages)

Brand: ABB | Category: Industrial Equipment | Size: 13.49 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
11
How to Read the Product Manual
13
Safety
15
Introduction to Safety Information
15
General Safety Information
16
Introduction to General Safety Information
16
Safety in the Robot System
17
Safety Risks
18
Safety Risks During Installation and Service Work on Manipulators
18
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Work Pieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
27
Safety Fence Dimensions
27
Fire Extinguishing
28
Emergency Release of the Manipulator's Arm
29
Brake Testing
30
Risk of Disabling Function "Reduced Speed 250 MM/S
31
Safe Use of the Jogging Device
32
Work Inside the Manipulator's Working Range
33
Safety Stops
34
What Is an Emergency Stop
34
Safety Related Instructions
36
Safety Signals in the Manual
36
Safety Symbols on Manipulator Labels
38
DANGER - Moving Manipulators Are Potentially Lethal
43
DANGER - First Test Run May Cause Injury or Damage
44
DANGER - Make Sure that the Main Power Has Been Switched off
45
WARNING - the Unit Is Sensitive to ESD
47
WARNING - Safety Risks During Handling of Batteries
49
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
50
Installation and Commissioning
53
Introduction
53
Unpacking
54
Pre-Installation Procedure
54
Dimensions
58
Working Range
60
Risk of Tipping/Stability
63
On-Site Installation
64
Lifting Robot with Roundslings
64
Lifting and Turning a Suspended Mounted Robot
67
Manually Releasing the Brakes
68
Orienting and Securing the Robot
71
Setting the System Parameters for a Suspended Robot
74
Loads Fitted to the Robot, Stopping Time and Braking Distances
76
Fitting of Equipment on the Robot
77
Introduction to Fitting of Equipment
77
Holes for Fitting Extra Equipment
78
Installation of Options
81
Installing the Signal Lamp
81
Electrical Connections
84
Robot Cabling and Connection Points
84
Maintenance
87
Introduction
87
Maintenance Schedule
88
Specification of Maintenance Intervals
88
Maintenance Schedule
89
Inspection Activities
91
Inspecting the Robot Cabling
91
Inspection, Information Labels
92
Inspecting Mechanical Stops
96
Inspecting Timing Belts
99
Inspecting, Signal Lamp (Option)
101
Replacement/Changing Activities
103
Replacing the Battery Pack
103
Cleaning Activities
109
Cleaning the IRB 1200
109
Repair
111
Introduction
111
General Procedures
112
Replacing Parts on the Robot
112
Mounting Instructions for Seals
113
Sealing Differences Depending on Protection Class
115
Cable Harness
116
Replacing the Main Cable Package
116
Replacing the Axis-4 FPC Unit, Housing Extender Unit and Housing Extender Sealings
169
Replacing the Axis-5 FPC Unit
194
Replacing the EIB Unit
204
Upper and Lower Arms
214
Replacing the Lower Arm
214
Replacing the Signal Lamp
265
Replacing the Tubular Spare Parts
268
Replacing the Axis-3 Radial Sealing and Sealing Ring
292
Replacing the Axis-2 Mechanical Stop
318
Replacing the Axis-3 Mechanical Stop
321
Replacing the Axis-4 Mechanical Stop
324
Swing and Base
349
Replacing the Base Spare Parts (Base, Axis-1 Radial Sealing, Protection Sleeve)
349
Replacing the Swing Spare Parts (Swing, Axis-2 Radial Sealing)
407
Replacing the Axis-1 Mechanical Stop
455
Motors and Gearboxes
458
Replacing the Axis-1 Gear Unit
458
Replacing the Axis-2 Drive Unit
459
Replacing the Axis-3 Drive Unit
476
Replacing the Axis-4 Gearbox, Drive Shaft and Pulley
492
Replacing the Axis-4 Motor with Pulley
527
Replacing the Axis-4 Timing Belt
537
Replacing the Axis-5 Motor with Pulley
549
Replacing the Axis-5 Timing Belt
557
Replacing the Axis-5 and Axis-6 Drive Unit
562
Calibration
579
Introduction
579
Calibration Method
580
Calibrating the Robot
581
Calibration Position
581
Content of Calibration Toolkit 3HAC051256-001
582
Calibrating Axis 1
583
Calibrating Axis 2
589
Calibrating Axis 3
593
Calibrating Axis 4
598
Calibrating Axis 5 and Axis 6
603
Updating Revolution Counters
607
Calibration Scale and Correct Axis Position
609
Calibration Movement Directions for All Axes
610
Checking the Zero Position
611
Decommissioning
613
Introduction
613
Environmental Information
614
Scrapping of Robot
615
Reference Information
617
Introduction
617
Applicable Safety Standards
618
Unit Conversion
620
Screw Joints
621
Weight Specifications
624
Standard Toolkit
625
Special Tools
626
Lifting Accessories and Lifting Instructions
629
Spare Parts
631
Spare Part Lists and Illustrations
631
Circuit Diagrams
633
About Circuit Diagrams
633
Index
635

ABB IRB 1200-7/0.7 Product Manual

ABB IRB 1200-7/0.7 Product Manual (76 pages)

IRB 1200 Series

Brand: ABB | Category: Robotics | Size: 2.69 MB

Table of Contents

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