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Valor fiers 954 Installer And Owner Manual

Inset live fuel effect gas fire
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INSTALLER AND OWNER GUIDE
Model 954
Inset live fuel effect gas fire
Incorporating the VALOR FIRES
Fitted with one of the following fascia.
BROOKLYN, CHIC, ENVY, HERITAGE,
LUXOR, MOONLIGHT, OPULENT,
WESTMINSTER SLIMLINE
WILLOUGHBY.
(G.C. Number 32-032-69)
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone 0844 8711 565 (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone 0044 844 8711 565.
INSTALLER: Please leave this guide with the owner
©
Baxi Heating U.K. Limited 2008.
CONTROL
or
5132323/01

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  • Page 1 5132323/01 INSTALLER AND OWNER GUIDE Model 954 Inset live fuel effect gas fire Incorporating the VALOR FIRES CONTROL Fitted with one of the following fascia. BROOKLYN, CHIC, ENVY, HERITAGE, LUXOR, MOONLIGHT, OPULENT, WESTMINSTER SLIMLINE WILLOUGHBY. (G.C. Number 32-032-69) We trust that this guide gives...
  • Page 2 THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20). WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS APPLIANCE IS FOR USE WITH PROPANE GAS (G31). THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE). ©...
  • Page 3 Safety First. Valor Fires fires are CE Approved and designed to meet the appropriate British Standards and Safety Marks. Quality and Excellence. All Valor Fires fires are manufactured to the highest standards of quality and excellence and are manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute.

  • Page 4: Installer Guide

    INSTALLER GUIDE INSTALLER GUIDE FOR OWNER GUIDE SEE PAGES 47 TO 63 Page 4 © Baxi Heating U.K. Limited 2008.

  • Page 5: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Page INSTALLER GUIDE 4 - 46 OWNER GUIDE 47 - 63 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. PACK CONTENTS 5. FIREPLACE CHECK 6. IGNITION CHECK 7. GAS SUPPLY CONNECTION 8. PREPARING APPLIANCE FOR INSTALLATION 8.2 The flue restrictor.

  • Page 6: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling. The approximate lifting weight of this appliance is as below:- Model Hotbox and burner assembly (kg) Fascia (kg) Brooklyn Chic Envy...

  • Page 7: Appliance Data

    INSTALLER GUIDE 2. APPLIANCE DATA This product uses fuel effect pieces and a burner compartment rear wall containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause irritation to eyes, skin and respiratory tract. Consequently, it is important to take care when handling these articles to ensure that the release of dust is kept to a minimum.
  • Page 8 : Model Efficiency % (Gross) 954 when converted to LPG. The gross calorific value of the fuel has been used for this efficiency calculation. The test data from which it has been calculated has been certified by Advantica Certification services (0087).

  • Page 9: General Installation Requirements

    INSTALLER GUIDE 3. GENERAL INSTALLATION REQUIREMENTS The installation must be in accordance with this guide. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.
  • Page 10 INSTALLER GUIDE Figure 1. Hearth and fireplace opening dimensions Page 10 © Baxi Heating U.K. Limited 2008.
  • Page 11 INSTALLER GUIDE In the United Kingdom, as supplied, this appliance can be installed in the following situations: - 3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any obstruction, and with any damper or restrictor plate in the chimney removed or secured, and having a minimum effective flue height of 3m (10ft).
  • Page 12 INSTALLER GUIDE Figure 2. Metal flue box Page 12 © Baxi Heating U.K. Limited 2008.
  • Page 13 INSTALLER GUIDE 3.2.3 To a fireplace that has a precast concrete or clay flue block system conforming to BS1289 or BS EN 1806. The appliance is suitable for installations conforming to older versions of BS1289 as well as the current edition. The flue blocks must have a minimum width not less than 63mm and a cross-sectional area not less than 13,000mm 2 .
  • Page 14 INSTALLER GUIDE problems. Remember that faults such as cracking may be caused by poorly built and restrictive flues, e.g. mortar extrusions, too many bends, flue heights below three metres, restrictive terminations, etc. 3.2.4 If the fireplace opening is greater than the acceptable dimensions given in this guide, do not use the back of a fire surround or marble to reduce the opening.
  • Page 15 INSTALLER GUIDE 3.10 The front face of the fireplace should be reasonably flat over the area covered by the hotbox top and side flange seals to ensure good sealing. These faces should be made good if necessary. The fireplace floor should be reasonably flat to ensure that a good seal with the hotbox can be made.
  • Page 16 INSTALLER GUIDE 3.18 The minimum height from the base of the fireplace opening to the underside of any shelf made from wood or other combustible materials is detailed below. • For a shelf up to 150mm deep: Minimum height = 750mm. •...
  • Page 17 INSTALLER GUIDE See graph 1 Minimum mandatory Recommended Depth clearance to clearance to non- Height Width into Model combustible combustible (mm) (mm) room surfaces projecting surfaces for access (mm) beyond the front of purposes (mm). appliance (mm). Opulent & Luxor Chic &...

  • Page 18: Pack Contents

    INSTALLER GUIDE 4. PACK CONTENTS Remove all the items carefully to prevent damage. Take special care when handling the ceramic components. Some items may be contained in the packaging fitments - Examine the packaging carefully before discarding. Check that all the items are present and undamaged.
  • Page 19 INSTALLER GUIDE Figure 6. Pack contents Page 19 © Baxi Heating U.K. Limited 2008.
  • Page 20 INSTALLER GUIDE Figure 6. Pack contents continued Page 20 © Baxi Heating U.K. Limited 2008.
  • Page 21 INSTALLER GUIDE Figure 6. Pack contents continued Page 21 © Baxi Heating U.K. Limited 2008.

  • Page 22: Fireplace Check

    INSTALLER GUIDE 5. FIREPLACE CHECK 5.1 Fireplace check. 5.1.1 Fireplace size. The fireplace must comply with the requirements described in section 3.2. This may entail removing the fireback and infill material behind the fireback. 5.1.2 Fireplace general condition. The fireplace floor should be reasonably flat to ensure that the hotbox can be installed without it rocking and so that a good seal can be made at the bottom front of the box.

  • Page 23: Ignition Check

    INSTALLER GUIDE 6. IGNITION CHECK Before attempting to install, it is worth checking that the electronic ignition system performs satisfactorily. Fit the battery to the ignition block located below the burner tray at the left side (See figure 7). The positive (+ ve) and negative (- ve) terminals are clearly shown on the ignition block body.

  • Page 24: Gas Supply Connection

    INSTALLER GUIDE 7. GAS SUPPLY CONNECTION A nut and olive are provided for an 8mm pipe inlet connection to the ‘T’ connector at the bottom front of the appliance. The ‘T’ connector can be rotated to allow a connection from any direction. The ‘T’ connector includes a valve for isolating the gas supply and a pressure test point.

  • Page 25: The Flue Restrictor

    INSTALLER GUIDE flange (See figure 11). 8.2 The flue restrictor. This appliance is supplied with a flue restrictor for use where the flue draught is excessive. Generally we recommend the restrictor is NOT fitted where a precast flue, metal flue box or a 125mm flue liner is used, however, certain flues may work sufficiently to warrant its use.

  • Page 26: Hotbox Installation

    INSTALLER GUIDE 9. HOTBOX INSTALLATION Method 1- Front fixing to fireplace surround. 1. Make sure that the fireplace front surround area is sound enough to take the fibre / wooden plugs and woodscrews. If necessary, make sound with suitable cement. 2.
  • Page 27 INSTALLER GUIDE 3. Insert a fibre / wooden plug into each hole. Use the fibre / wooden plugs supplied with this appliance - Never use plastic plugs instead of the fibre / wooden plugs supplied. Screw the eyebolts into the plugs. Make sure that the bolts are secure. 4.

  • Page 28: Floor Sealing - All Installations

    INSTALLER GUIDE appliance during subsequent service calls. Floor sealing - All installations. Using the floor sealing tape supplied, seal the bottom of the hotbox to the fireplace and hearth floor (See figure 19). Figure 19. Floor sealing 10. BURNER INSTALLATION 10.1 Burner and supply pipe installation.

  • Page 29: Inlet Pressure Check

    INSTALLER GUIDE the control pivot plate comes to a stop should then turn the burner and pilot off. When the above checks have been completed close the isolating valve on the inlet ‘T’ connector. If the above checks are satisfactory, continue with the installation. If not, check the control and ignition circuitry and components as described in the servicing section of this manual.

  • Page 30: Fitting The Fascia

    INSTALLER GUIDE 11. FITTING THE FASCIA Important: Before continuing with the installation of the fascia complete the information in the warranty and service section of the Owner Guide (See last pages of the OWNER guide). 11.1 Assembling the ‘Luxor’ and ‘Opulent’ fascia. (See figure 22).
  • Page 31 INSTALLER GUIDE 11.3 Assembling the ‘Heritage’ fascia. (See figure 23). Step 1. Lay the fascia face down on a flat surface. Step 2. Unscrew and remove the lower brackets. Step 3. Locate the lower right hand bracket and right hand side trim onto the fascia and secure with 3 off M5 x 10mm screws supplied.
  • Page 32 INSTALLER GUIDE 11.5 Fitting the ‘Willoughby’ fascia. 1. Attach the slider knob assembly to the slider using two M4 x 10mm screws supplied (See figure 25). 2. The front face of the hotbox has 9 magnets that may have moved in transit. Position the magnets as in figure 27.
  • Page 33 INSTALLER GUIDE 11.6 Fitting the ‘Chic’ and ‘Envy’ front fascia. 1. Remove the packing from the fascia. 2. The lower fascia section is held in place with magnets. Hold the sides of the lower fascia and pull gently forward to remove. 3.
  • Page 34 INSTALLER GUIDE Figure 31. Fitting the ‘Chic’ hanging trims Figure 32. Fitting the lower section to the Envy fascia. 7. Chic model only -The lower section of the fascia has two tabs. Locate these into the slots in the fascia (See figure 32). It may be necessary to re-position the magnets that secure the lower section.

  • Page 35: Fitting The Ceramic Fuel Effect

    INSTALLER GUIDE 11.7 Fitting the Brooklyn and Moonlight fascia. 1. Remove the packing from the fascia. 2. Fit the fascia to the appliance by locating the upper bracket to the upper hanging brackets on the hotbox (See figure 34). The lower section of the fascia is fitted with magnets.

  • Page 36: Full Operating Checks

    INSTALLER GUIDE 13. FULL OPERATING CHECKS 13.1 Recheck the control settings. The control position markings on the fascia are shown in figure 35. Please note: When first turned on from cold, the flames will appear predominantly blue. When operating the fire for the first time, some vapours may be given off which could set off smoke alarms in the vicinity.

  • Page 37: Spillage & Flame Supervision Checks

    INSTALLER GUIDE 14. SPILLAGE & FLAME SUPERVISION CHECKS 14.1 Check for spillage. A spillage check must be made before leaving the installed appliance with the customer. Make this with all the ceramic fuel effect pieces in position. 1. Close all doors and windows in the room containing the appliance. 2.

  • Page 38: Final Review

    INSTALLER GUIDE heard. This sound is caused by an electromagnetic valve shutting off the gas supply through the tap. The valve is located in the body of the tap. The valve should operate within 60 seconds of the pilot going out. If the valve does not operate within this time limit do not allow the appliance to be used until the fault has been corrected.

  • Page 39: Servicing & Parts Replacement

    INSTALLER GUIDE competent person (In the UK a CORGI registered person) at least annually. If the appliance is in premises in the United Kingdom occupied by a tenant, point out that by law a landlord must have any gas appliance, flue and pipework which is situated in a tenant’s premises checked for safety at least every 12 months.

  • Page 40: Checking The Aeration Setting Of The Burner

    INSTALLER GUIDE Check that the appliance is clean and that soot or debris is not blocking the gaps between the ceramic fuel effect pieces causing an imperfect flame. Check that soot or debris is not impairing the electrode spark or pilot burner. Check that soot or debris is not blocking any of the holes in the main burner.

  • Page 41: To Remove The Gas Shut-Off Microswitch

    INSTALLER GUIDE 16.3 To remove the gas shut-off microswitch. (See figures 38 & 39). 1. Remove the bottom front cover or fire front casting. 2. Loosen the thermocouple nut to free the microswitch leads and pull the leads clear of the thermocouple interrupter block (See figure 39).

  • Page 42: To Replace The Slider Control Button

    INSTALLER GUIDE 4. Make sure that the control linking bar has been detached (See point 2). Carefully lift the fascia unit upward to clear the upper retaining brackets on the hotbox (See figure 42). Pull the fascia clear and place carefully aside. 5.

  • Page 43: To Remove The Burner Unit

    INSTALLER GUIDE 16.6 To remove the burner unit. 1. Remove the fascia (See section 16.4). 2. Remove the ceramic fuel effect pieces. 3. Support the inlet ‘T’ connector to avoid straining the pipework and disconnect the appliance from the ‘T’ connector. 4.

  • Page 44: To Remove The Pilot Unit

    INSTALLER GUIDE 16.9 To remove the pilot unit. 1. Remove the burner unit (See section 16.6). 2. Detach the pilot pipe from the pilot unit. 3. Detach the thermocouple from the interrupter block by unscrewing the thermocouple nut. 4. Detach the electrode lead from the underside of the electrode tab.

  • Page 45: To Remove The Gas Flow Rate Controller

    INSTALLER GUIDE relationship relative to the control pivot bracket. Rotate the pivot bracket fully clockwise. The tap spindle should “bottom out” (i.e. the tap should be fully open) after the pivot bracket has actuated the ignition microswitch but before it has pushed the microswitch leaf against the microswitch body.

  • Page 46: To Replace The Burner

    INSTALLER GUIDE 16.12 To replace the burner. (See figure 50). 1. Remove the burner unit (See section 16.6). 2. Support the elbow injector and unscrew the injector nut. 3. Remove the two screws from the burner clamping plate (See figure 50). 4.

  • Page 47: Owner Guide

    OWNER GUIDE OWNER GUIDE FOR WARRANTY AND SERVICE INFORMATION SEE PAGES 57 TO 63 Page 47 © Baxi Heating U.K. Limited 2008.
  • Page 48 OWNER GUIDE LIST OF CONTENTS Section Page SAFETY GAS CONSUMPTION APPLIANCE DIMENSIONS OPERATING YOUR FIRE OPERATING YOUR FIRE The Oxysafe flame sensing & flue blockage safety system. Lighting the pilot. Lighting with a taper. CLEANING YOUR FIRE Metal parts. Ceramic fuel effect and rear wall. Burner.

  • Page 49: Safety

    OWNER GUIDE SAFETY IF YOU SMELL GAS DON’T SMOKE. EXTINGUISH ALL NAKED FLAMES. DON’T TURN ELECTRICAL SWITCHES ON OR OFF. TURN OFF THE GAS SUPPLY AT THE METER OR TANK AS APPROPRIATE. OPEN DOORS AND WINDOWS TO GET RID OF THE GAS. IMMEDIATELY CALL THE GAS EMERGENCY SERVICE FROM A NEIGHBOURS PHONE - SEE YOUR LOCAL TELEPHONE DIRECTORY.

  • Page 50: Gas Consumption

    Has a minimum natural gas input of 2.7kW (Gross) Has a minimum natural gas output of 1.4kW Model 954 when converted using kit number 0595221 Has a maximum propane gas input of 6.1kW (Gross) Has a maximum propane gas output of 3.3kW Has a minimum propane gas input of 4.3kW (Gross)

  • Page 51: Appliance Dimensions

    OWNER GUIDE APPLIANCE DIMENSIONS See graph 1 Minimum mandatory Recommended Depth clearance to clearance to non- Height Width into Model combustible combustible (mm) (mm) room surfaces projecting surfaces for access (mm) beyond the front of purposes (mm). appliance (mm). Opulent &...

  • Page 52: Operating Your Fire

    OWNER GUIDE OPERATING YOUR FIRE PLEASE NOTE When operating your fire for the first time, some vapours may be given off which may cause a slight odour and could possibly set off any smoke alarms in the immediate vicinity. These vapours are quite normal with new appliances. They are totally harmless and will disappear after a few hours use.

  • Page 53: Lighting With A Taper

    OWNER GUIDE as explained previously. If low heat is required, release the button. The button will automatically spring up to the low heat position shown in figure 2 (See note i). For a higher heat level slide the button upwards. The burner flames and heat output will gradually increase until the button reaches the high heat position shown in figure 2.

  • Page 54: Cleaning Your Fire

    OWNER GUIDE CLEANING YOUR FIRE To maintain the high performance and quality finish of your gas fire, please follow these guidelines: Before attempting to clean the fire, please remember to turn off the fire and wait for the appliance to cool. The fire will retain heat for some time before cleaning can begin.

  • Page 55: Ceramic Fuel Effect Fitting

    OWNER GUIDE CERAMIC FUEL EFFECT FITTING The installer and owner guide for the ceramic fuel effect is separate from this guide. The installer may have attached it to this guide or placed it inside. It is important that the installer and owner guide for the ceramic fuel effect is followed correctly. If replacing the ceramic fuel effect, where a new guide is supplied, follow the installer and owner guide supplied with the replacement fuel effect.

  • Page 56: Regular Maintenance

    OWNER GUIDE Figure 6. Fitting the lower section to the Envy fascia. Regular maintenance. In order to achieve and maintain high levels of personal safety and performance efficiency, it is essential that the opening at the back of the fire and the flue are kept clear of any form of obstruction.

  • Page 57: Warranty And Service

    OWNER GUIDE WARRANTY AND SERVICE Standard Warranty Terms & Conditions The warranty is for 12 months subject to contract. In the United Kingdom servicing can be carried out either by a heateam service engineer or a CORGI registered installer. You must register your fire with heateam, the service division of Baxi Heating UK Limited, either by completing and returning the registration card or calling our free telephone registration line on 0800 032 72 44.
  • Page 58 OWNER GUIDE When calling heateam, it would be helpful if you could have the following information to hand:- Fire serial number and fascia code (Located on the information label - See figure 7 on page 63). Date of installation. Your installer name and address details. Fire make and model number.
  • Page 59 OWNER GUIDE Page 59 © Baxi Heating U.K. Limited 2008.
  • Page 60 OWNER GUIDE Page 60 © Baxi Heating U.K. Limited 2008.
  • Page 61 OWNER GUIDE Page 61 © Baxi Heating U.K. Limited 2008.
  • Page 62 OWNER GUIDE The following pages are to be completed by the installer: Installer Details (Block Capitals) Installer Name Corgi Registration Number. Company Name. Company Address Company Telephone number Company Fax number Page 62 © Baxi Heating U.K. Limited 2008.

  • Page 63: Owner Guide

    OWNER GUIDE Model Serial number (Can be found on information label - See figure 7) A LABEL CONTAINING THE SERIAL NUMBER MAY HAVE BEEN PLACED INSIDE THIS BOX. Fascia name (Block Capitals) Fascia code - Can be found on information label (Block Capitals) A LABEL CONTAINING THE FASCIA CODE MAY HAVE BEEN PLACED INSIDE THIS BOX.
  • Page 64 © Baxi Heating U.K. Limited 2008.

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