Miele G 7836 CD Operating Instructions Manual

Washer-disinfector
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Operating instructions

Washer-disinfector
G 7836 CD
G
To avoid the risk of accidents or
damage to the machine it is
essential to read these instructions
before it is installed, commissioned
and used for the first time.
M.-Nr. 06 507 991

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Summary of Contents for Miele G 7836 CD

  • Page 1: Operating Instructions

    Operating instructions Washer-disinfector G 7836 CD To avoid the risk of accidents or damage to the machine it is essential to read these instructions before it is installed, commissioned and used for the first time. M.-Nr. 06 507 991...
  • Page 2: Table Of Contents

    Contents Description of the machine ......... . 4 Guide to the machine.
  • Page 3 Contents Cancelling a programme ..........38 Interrupting a programme .
  • Page 4: Description Of The Machine

    Description of the machine This Miele washer-disinfector is Areas of application: capable of cleaning a wide range of – surgical instruments, medical and laboratory products, and disinfecting them either thermally in – minimally invasive instruments, temperatures up to 95 °C or –...
  • Page 5 Description of the machine In the U.K., reference should be made This washer-disinfector is programmed to your local infection control officer for to carry out the final rinse with mains guidelines of disinfection temperatures water or AD water (aqua destillata = purified or de-ionised water (VE), H and holding times at temperature in accordance with HTM 2030.
  • Page 6: Guide To The Machine

    Guide to the machine Electronic controls a Display e Minus button 3 with screen saver; – Selects programmes from position i.e. background lighting switches off 24 upwards automatically after 15 mins. – Scrolls back page by page in Press any button to switch the menus display back on again.
  • Page 7 Guide to the machine Start button 6 j Service interface 8 – Starts programmes kProgramme selector – Activates input mode Selects programme places 1-23 – Confirms activated values and settings – Confirms menu points for entry into the relevant sub-menu Stop button 7 –...
  • Page 8 Guide to the machine a Electronic controls g Containers for dispensing systems DOS 2 and DOS 4 (optional) b Serial interface, at the back of the h DOS drawer machine (top left behind the cover panel) i Reservoir for neutralising agent (red) c Test point for validation and liquid cleaning agent (blue) d Salt reservoir connection point...
  • Page 9: Warning And Safety Instructions

    The machine should be machine. commissioned and then Keep these instructions in a safe maintained only by a Miele authorised place for reference, and pass them and trained service technician. To on to any future user. ensure compliance with the Medical...
  • Page 10 Warning and safety instructions Personnel operating the machine When using this machine in the should be trained regularly. higher temperature ranges be Untrained personnel must not be especially careful not to scald or burn allowed access to the machine or its yourself or come into contact with controls.
  • Page 11 Warning and safety instructions The following points should be For thermal disinfection, use observed to assist in maintaining temperatures and temperature holding times to achieve the required quality standards for processing medical instruments and sensitive infection prophylaxis in accordance with current health and safety laboratory glassware, and to avoid regulations.
  • Page 12 Only use chemical agents The machine is designed for formulated for special processes operation with water and and approved by Miele for use with this recommended additive chemical machine. Use of unsuitable agents agents only. Organic solvents must not could adversely affect the components be used in this machine, as there is the of the machine.
  • Page 13 For tank Consult Miele on the type and system machines ensure that any water application of such equipment. is emptied out of the tank before it is moved.
  • Page 14: Opening And Closing The Door

    Opening and closing the door Electro-thermal door lock To open the door with the emergency release This machine is equipped with an electro-thermal door lock. The emergency release should The door can only be opened when: only be used when the door cannot be opened normally, e.g.
  • Page 15: Water Softener

    Setting the water softener place automatically in the integrated water softener. When the machine is first commissioned the Miele service – The water softener requires technician has to set the machine for reactivation salt. your local water hardness level (see –...
  • Page 16: Reactivating The Water Softener

    If only fine grained reactivation salt Please only use special coarse grained is available please consult the reactivation salt with granules of MIELE Professional Sales office for approx. 1-4 mm. Do not use other types advice. of salt, e.g. table salt, agricultural or Salt with granules ü...
  • Page 17: Filling The Salt Container

    Water softener Filling the salt container Position the salt container as follows ^ Unscrew the filter insert from the salt ^ Remove any mobile units from the container and remove. cabinet. ^ Fill the salt container with reactivation ^ Unscrew the plastic cap situated in salt and screw the filter insert back in the top right-hand side of the cabinet.
  • Page 18: Run The Reactivation Programme

    Do not use force! If the container will not come off manually please contact the Miele Service Department. ^ Replace the plastic cap. ^ Push the mobile unit back into the cabinet.
  • Page 19: Automatic Mobile Unit Recognition (Awk)

    Automatic mobile unit recognition (AWK) In operating level C the automatic Before starting a programme it is mobile unit recognition system (AWK) absolutely essential that you check allocates programme places from 1 - 15 that the programme shown in the to mobile units with the correct coding.
  • Page 20: Mobile Unit Coding

    Automatic mobile unit recognition (AWK) Mobile unit coding Coding is effected through 5 Bits: The automatic mobile unit recognition feature assigns a programme place to a mobile unit. The mobile units must be coded with a magnetic strip (via a Bit combination).
  • Page 21: Mobile Unit Coding Strip

    Automatic mobile unit recognition (AWK) Mobile unit coding strip Setting mobile unit coding 15 different codes can be set. They are To set or alter the coding of a mobile assigned to programme places 1 to 15. unit with automatic recognition (AWK), proceed as follows: Under "System function, Selector switch organisation"...
  • Page 22 Automatic mobile unit recognition (AWK) ^ Set the programme place coding. ^ Place the track in the holder in the mobile unit and screw firmly in place. The magnetic strip on the G 7835 and on the G 7836 must have grey magnets.
  • Page 23: Areas Of Application

    – Carry out a protein test on a sample disinfection. batch of items, e.g. with the Miele test kit. Select mobile units, baskets and – Check that all hollow shafted...
  • Page 24: Loading The Machine

    Areas of application Loading the machine – Mobile units with an adapter must engage correctly. – Arrange the load so that water can access all surfaces. This ensures – Modules must be correctly that it gets properly cleaned. connected in the mobile unit. –...
  • Page 25: Height Adjustable Top Basket

    Areas of application Height adjustable top basket Water connection spring adapter Make sure that the water connection The top basket can be adjusted above spring adapter engages correctly when and below the middle position by 2 cm. a basket or injector unit is inserted in the machine.
  • Page 26: Surgical Instruments (Op)

    Areas of application Surgical instruments (OP) When processing narrow lumen instruments e.g. those used for Surgical instruments should be stored minimally invasive surgery, an for as short a time as possible before intensive internal cleaning result is machine processing. imperative. The Vario-TD and The OXIVARIO programme is OXIVARIO (special kit required) recommended for instruments where...
  • Page 27: Anaesthetic Instruments (An)

    Areas of application Anaesthetic instruments (AN) Anaesthetic instruments should be thermally disinfected using the DES-VAR-TD-AN programme. If this is not possible, they can be processed using a chemo-thermal programme. The water level in the machine should be increased when using a chemical disinfection programme.
  • Page 28: Baby Bottles (Bc)

    Areas of application Baby bottles (BC) For example, baby bottles can be processed in E 135 containers and wide-necked teats in an E 364 or screw connection teats in an E 458. – Ensure the level marker on the bottles is machine-washable. –...
  • Page 29: Operating Theatre Shoes (Os)

    Areas of application Operating theatre shoes (OS) Polyurethane operating theatre shoes, and/or insoles should be cleaned and chemo-thermally disinfected at 60 °C. These can only be thermally disinfected (using programme SHOE-TD-75/2) if the manufacturer states that they are made of a suitably heat-resistant material.
  • Page 30: Laboratory Glassware (Lg)

    Areas of application Laboratory glassware (LG) ^ Remove all stoppers, corks, labels, sealing wax residues, etc. Wide-necked laboratory glassware, ^ Small parts - such as stoppers and e. g. beakers, wide-necked Erlenmeyer flasks and Petri dishes, and cylindrical taps - should be secured in suitable shaped items e.
  • Page 31: Dispensing Liquid Chemical Agents

    Dispensing liquid chemical agents Always place two reservoirs in the lower Only use agents formulated section of the drawer, even if only one specifically for use in optional DOS module is being fitted. washer-disinfectors and make sure This avoids the risk of the reservoirs you follow the manufacturer's tipping over when the drawer is opened instructions.
  • Page 32: Preparing The Dos Dispensers

    Dispensing liquid chemical agents Preparing the DOS dispensers When first commissioning or when The agents can be filled into 5 l plastic the message CHECK DISPENSING containers, which are colour coded for SYSTEM... appears, start the the relevant dispensing system. DOS-FILL Programme to vent the When first commissioning, or when the dispensing system (see "Venting the...
  • Page 33: Fill The Containers With The Relevant Agent

    Dispensing liquid chemical agents ^ Insert the tube into the reservoir Fill the containers with the relevant opening and screw on securely agent (observe the colour code). ^ Switch the machine off. Once the storage containers have been filled the relevant message goes out. Refill the reservoirs as soon as the FILL CONTAINER DOS 1 and/or DOS 2, 3, 4 message appears in the...
  • Page 34: Venting The Dispensing System

    To ensure trouble-free operation, the more containers has been allowed to following regular maintenance should run dry, the dispensing system(s) for be carried out by a Miele approved liquid media will need to be vented. To service technician. do this: Every 12-18 months ^ Press the I-0 button.
  • Page 35: Operation

    Operation Changing the operating level There are four operating levels available on this machine: ^ Press 1 and 2 at the same time. A = Fixed and free access Operating levels A B C D are shown programmes in the display. ^ Select the operating level you want B = Free programme selection using the 1 or 2 buttons.
  • Page 36: Starting A Programme

    ^ Press 4 (scrolls forwards) until the the machine for detailed information and important notes on the standard required programme is shown. Miele programmes. ^ Press 3 (scrolls back) until the required programme is shown. A. Fixed programme 3. The PROGRAMME SURVEY menu Set up fixed programme(s) once in lists all stored programmes.
  • Page 37: Programme Sequence

    Operation Programme sequence C. AWK – Automatic mobile unit recognition The programme will start automatically ^ Select operating level C. as soon as the Start button has been pressed. It is finished when ^ Push the coded mobile unit into PROGRAMME END appears in the place.
  • Page 38: Cancelling A Programme

    Operation Cancelling a programme ^ Use cursor 1 to select üCANCEL<; the ü < cursors will start flashing. A programme can only be cancelled ^ Press the Start button 6. The in operating level B or D. programme is cancelled and the wa- ter pumped away.
  • Page 39: Interrupting A Programme

    Operation Interrupting a programme ^ Rearrange the load. Follow infection control regulations and wear A programme can only be protective gloves. interrupted in operating level B or D. ^ Close the door slowly. If you absolutely have to open the door, If a great deal of hot water is e.g.
  • Page 40: Data Transfer

    The report printer settings are – Epson-compatible described in detail in the Programming (contact Miele for a list of suitable manual under "PC/Printer function". models). – HP Laserjet For the interface configurations see "PC/Printer Function" in the Programming manual.
  • Page 41: Maintenance

    – A programme will be run as a test 1000 operating hours, or every 6 months by a Miele approved service – Thermo electrical measurements will technician. be taken This maintenance will cover the –...
  • Page 42: Process Validation

    In the UK safety checks must be The following need to be inspected: carried out to the machine every 3 months by a Miele approved service – All filters in the wash cabinet technician in accordance with EN ISO – The spray arms in the machine and 15883 and HTM 2030.
  • Page 43: Cleaning The Filters In The Wash Cabinet

    Maintenance Cleaning the filters in the wash Cleaning the coarse filter cabinet The filters in the base of the wash cabinet are designed to prevent coarse soiling getting into the circulation system. A build-up of coarse soiling can cause the filters to clog up. They should, therefore, be checked daily and cleaned if necessary.
  • Page 44: Cleaning The Fine, Flat And Micro-Fine Filters

    Maintenance Cleaning the fine, flat and micro-fine filters ^ Remove the coarse filter. ^ Remove the fine filter (if fitted) from between the flat and the micro-fine filters. ^ Then remove together with the flat filter. ^ Clean the filters. ^ Replace the filters by carrying out the above steps in the reverse order.
  • Page 45: Cleaning The Spray Arms

    Maintenance Cleaning the spray arms ^ Unscrew the upper spray arm. ^ Loosen the knurled thumb nut to The spray arms can become blocked and should therefore be checked every unscrew the lower spray arm. day. ^ Use a sharp pointed object to push ^ After cleaning the spray arms, fit or particles into the spray arm jets, and screw them back into position.
  • Page 46: Cleaning The Control Panel

    ^ The front should be cleaned using a damp cloth and a little washing-up Cleaning results should be subjected to liquid, or with a non-abrasive period protein tests, e.g. with the Miele proprietary cleaning agent designed test kit. for use on stainless steel.
  • Page 47: Mobile Units, Baskets And Inserts

    Maintenance Mobile units, baskets and inserts Mobile units, baskets and inserts should be checked daily to make sure they are functioning correctly. The washer-disinfector is supplied with a check list. The following need to be inspected: – Check that rollers on mobile units/ inserts are free of hindrance and that they are secure.
  • Page 48: Drying Unit (Ta) - Maintenance

    Maintenance Drying unit (TA) - Maintenance The CHANGE TA COARSE and CHANGE TA FINE service programmes have been allocated to programme places 62 and 63 ex-works. If required, they can be moved to other programme places. See "System functions" in the Programming manual.
  • Page 49: Changing The Fine Filter

    The HEPA filter should be changed when the message CHANGE FINE FILTER flashes in the display. To ensure the machine operates correctly, use original Miele HEPA filters only (classification 13). It is advisable to have the fine filter changed whenever the machine is serviced.
  • Page 50: Printer (Optional)

    Replacement colour ribbon cassettes can be bought from the Miele Spare pressed in until the paper emerges above the cassette. Parts dept or from an office stationery supplier.
  • Page 51: Problem Solving

    ^ Remove the cause of the fault. ^ Take off the service panel (see "Electrical connection"). ^ Press the reset button on the heater limiter (reddish brown) located on the left-hand side of the plinth. If this switch trips again contact the Miele Service Department.
  • Page 52: Cleaning The Filters In The Water Inlet

    Problem solving Cleaning the filters in the water To clean the filter inlet ^ Disconnect the machine from the mains electricity supply Filters are incorporated in the screw connection of the water inlet hose to ^ Turn off the stopcock and unscrew protect the water inlet valve.
  • Page 53: After Sales Service

    Miele Service Department (see Unauthorised or incorrect repairs back cover for contact details). could cause personal injury or ^ When contacting the your Dealer or damage the machine.
  • Page 54: Installation

    Installation Please refer to the installation diagram supplied with the machine. Furniture and fittings installed near the machine must be of a commercial standard able to withstand the effects of steam and condensation. The machine must be installed correctly and levelled. Any unevenness in the floor level can be compensated for and the height of the machine raised or lowered by...
  • Page 55: Electrical Connection

    (RCD) with a trip current of 30 mA (in accordance with DIN VDE 0664). – The mains connection cable may only be replaced by an original Miele spare part or an appropriate cable with wire end ferrule. – Check that the phase rotation is correct when connecting the machine.
  • Page 56: Plumbing

    The water in the machine must – If the water pressure is not in the not be used as drinking water. range specified above, please contact the Miele Service – The machine must be connected to Department for advice. the water supply in accordance with (The message "CHECK WATER...
  • Page 57 See also the installation diagram 0.085 - 0.6 bar (8.5 - 60 kPa). The feed supplied. pump must be fitted by a Miele service technician only. When connecting an AD water container (without pressure) the drain...
  • Page 58 Hose clips are supplied for securing it in position. – A longer drain hose (up to 4 m long) is available to order from the Miele Spare Parts Dept. – The drainage system must not exceed 4 metres. See also the installation diagram...
  • Page 59: Technical Data

    Technical data Height: 117.5 cm Width: 90 cm Depth: 70 cm Depth with door open: 126.5 cm Voltage: see data plate Connected load: see data plate Fuse rating: see data plate Mains connection cable: approx. 1.8 m Water temperature: Hot, cold and AD water max.
  • Page 60: Special Features - Oxivario

    Special features - OXIVARIO Description of the machine Areas of application This washer-disinfector can be set up The OXIVARIO process uses an or retro-fitted to use the OXIVARIO alkaline cleaning agent and is programme by adding an additional recommended for processing surgical dispenser pump together with a buffer instruments where particularly stringent tank for hydrogen peroxide H...
  • Page 61: Warning And Safety Instructions

    Special features - OXIVARIO Warning and Safety Connecting the H solution instructions container The connection hose for the H These warning and safety solution container is identified by a instructions are in addition to those black label. It is supplied without an given at the beginning of this adapter because the system for booklet.
  • Page 62: Disposal Of Your Old Appliance Or Machine

    Disposal of your old appliance or machine Electrical and electronic appliances / machines often contain materials which, if handled or disposed of incorrectly, could be potentially hazardous to human health and to the environment. They are, however, essential for the correct functioning of your appliance or machine.
  • Page 64 Alteration rights reserved / 2206 M.-Nr. 06 507 991 / 00 de - GB...

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