Table of Contents
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Repair Manual
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DCS3500
DCS3501
DCS4300
DCS4301
EA3500F
EA3501F
EA4300F
EA4301F
MEA3500L
MEA3500M
MEA4300G
MEA4300L
Caution:
Before doing any maintenance or service work, the combination switch must be engaged in the service position, in
order to prevent unintended starting by the easy start system!
www.dolmar.de
Reparaturanleitung PS-4600 / PS-5000
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Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L
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Table of Contents
Related Manuals for Makita DCS3500
Summary of Contents for Makita DCS3500
- Page 1 Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 2: Table Of Contents
Cylinder / Piston ................................24 – 26 Crankcase / Crankshaft ................................27 Torques ....................................28 Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 3: Technical Data
Figures derived in equal part from idling, full-load and racing speed. On models with catalytic converter. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 4: Troubleshooting
Oil pump adjusting screw incorrectly adjusted Oil pump worm drive gear defective Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 5: Special Tools
Piston stop wedge Wedge for blocking the engine through the exhaust port (944.602.001) Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 6 13 Over/underpressure pump For checking sealing of radial rings and gaskets (957.004.001) Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
- Page 7 For sealing intake side (944.603.020) 15 Sealing plate For sealing exhaust side (944.603.170) Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 8: Sprocket Guard / Chain Tensioning System
1 to forward or backward motion of the tensioning pin. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 9: Clutch Drum With Chain Sprocket
When inserting, turn the clutch drum slightly. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 10: Chain Brake / Guide Bar Bolt
Fold the brake band 1 upward and turn it out of the disengagement mechanism 2. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 11 Assemble the handguard and disengagement mechanism, brake band and brake band spring in reverse order. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 12: Clutch
CAUTION: If a catalytic converter is being used, the muffler will be very hot after operation! Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 13 The illustration shows the inside of the clutch. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 14: Oil Pump
Pull the oil pressure line 2 from the oil pump. Unsrew 2 screws 4 and remove the oil pump. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 15: Starter
CAUTION! The return spring can jump out of the plastic cassette! Always wear protective goggles and gloves! Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 16: Ignition System (Trouble-Shooting)
Continue with troubleshooting in fuel system (tank, fuel hose, carburetor). Replace ignition module. Has the defect been remedied? Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 17: Ignition System
CAUTION: The cone of the crankshaft must always be degreased before assembly. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 18 Attach the short-circuit wire 15 and press the rubber grommet into the carburetor base. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 19: Carburetor
Note: Do not twist the fuel line during assembly. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 20 Correctly Too high Too low installed Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 21: Vibration Damper
Note: During assembly, insert spring retainer between the cushion spring and the cylinder. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 22: Tank
• Remove hood and carburetor base See chapters 07 and 08. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 23 Lever off ventilation valve 6 with a small screwdriver. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 24: Cylinder / Piston
Defective pulse line Note: Detergent can be used to localise leaks. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 25 If a leak is diagnosed, it can be found using overpressure and detergent or similar liquid. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
- Page 26 Hand-tighten the screws 4 lightly crosswise, and then tighten to the correct torque, again crosswise. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
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Page 27: Crankcase / Crankshaft
3. DOLMAR offers complete crankcases with preinstalled bearings as replacement parts. Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... -
Page 28: Torques
Pawls to magnet wheel 170.166.041 8 +/-1 Mounting bolt TLC 195.232.040 10 +/-1 Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L... - Page 29 NOTES Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
- Page 30 NOTES Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
- Page 31 NOTES Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L...
- Page 32 Reparaturanleitung PS-4600 / PS-5000 Repair manual DCS3500 / DCS3501 / DCS4300 / DCS4301 / EA3500F / EA3501F / EA4300F / EA4301F / MEA3500L / MEA3500M / MEA4300G / MEA4300L Makita Werkzeug GmbH • Postfach 70 04 20 • D-22004 Hamburg • Germany...