Torque Specifications - Polaris 2007 Two Stroke Service Manual

ENGINE
28. Install drive clutch and belt. See "Driven Clutch
Installation" on page 6.21.
29. Route the recoil rope through the console and secure the
recoil handle.
30. Install the exhaust system.
31. Add coolant and bleed the cooling system.
32. Re-torque Drive Clutch to 50 ft-lb (69 N-m).
5.28

Torque Specifications

ENGINE
SPARK PLUG
CYLINDER HEAD
BLEEDER SCREW
THERMOSTAT HOUSING
WATER TEMPERATURE SENSOR
WATER INLET PIPE
DETIONATION SENSOR
CYLINDER BASE NUTS
EXHAUST VALVE COVER BOLTS
EXHAUST VALVE NUT
EXHAUST MANIFOLD BOLTS
CARB ADAPTER BOLTS
OIL PUMP MOUNTING BOLTS
CRANCASE PLUGS
WATER PUMP IMPELLER NUT
WATER PUMP COVER BOLTS
CRANKCASE 6mm
CRANKCASE 8mm
ENGINE STRAP to CHASSIS NUT
ENGINE STRAP to ENGINE BOLT
STATOR BOLTS
TRIGGER COIL BOLTS
FLYWHEEL
RECOIL CUP BOLTS
RECOIL COVER COLTS
DRIVE CLUTCH BOLT
7/16" ENGINE MOUNT STRAP
BOLTS
REAR MOTOR MOUNTS
BRACKET
1 =Apply Loctite 242 to threads of bolt.
2= Apply Pipe sealant to threads.
3= See torque sequence.
500/600/600HO
18 ft-lb (24 N-m)
22ft-lb (30 N-m)1,3
70 in-lb (8 N-m)
9 ft-lb (12 N-m)
18-40ft-lb (24-54
N-m)2
75ft-lb (102 N-m)2
168 in-lb(19 N-m)
32 ft-lb (43 N-m)3
12 ft-lb (16 N-m)
144 in-lb (16 N-m)1
22 ft-lb (30 N-m)
108 in-lb (12 N-m)
7 ft-lb (9 N-m)
10ft-lb (14 N-m)2
120 in-lb (14 N-m)
108 in-lb (12 N-m)
9ft-lb (12 N-m)1,3
22ft-lb (30 N-m)1,3
18ft-lb (24 N-m)
45 ft-lb (61 N-m)
60 in-lb(7 N-m)1
48 in-lb (5 N-m)
90ft-lb (122 N-m)1
108 in-lb (12 N-m)
108 in-lb (12 N-m)
50 ft-lb(68 N-m)
45 ft-lb (61 N-m)
29 ft-lb (39 N-m)