C-COM Satellite iNetVu Service Manual

C-COM Satellite iNetVu Service Manual

Inetvu
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iNetVu™ Service Manual
Page 1 of 109
iNetVu™ Service Manual
The iNetVu™ brand and logo are registered trademarks of C-COM Satellite
Systems, Inc. © Copyright 2006 C-COM Satellite Systems, Inc.
1-877-iNetVu6
www.c-comsat.com
Revision 002
November 27, 2008

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Summary of Contents for C-COM Satellite iNetVu

  • Page 1 Service Manual Page 1 of 109 iNetVu™ Service Manual The iNetVu™ brand and logo are registered trademarks of C-COM Satellite Systems, Inc. © Copyright 2006 C-COM Satellite Systems, Inc. 1-877-iNetVu6 www.c-comsat.com Revision 002 November 27, 2008...
  • Page 2 This document contains information, which is protected by copyright. All rights reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as followed under the copyright laws. Both the iNetVu™ and C-COM names and logos are registered trademarks of C- COM Satellite Systems Inc. ®...
  • Page 3 “Deployment” means the raising, pointing and orienting of the earth station to the communicating satellite, every time it is raised from a stowed position for use. The deployment of an iNetVu™ Mobile system must only be done by a trained installer or by a consumer using the deployment software.
  • Page 4 Service Manual Page 4 of 109 Installers shall be liable for all damages if they fail to comply with the above mandatory conditions. This includes, but is not limited to damages caused by improper installation or due to the failure to provide required information to the end user.
  • Page 5 Service Manual Page 5 of 109...
  • Page 6: Table Of Contents

    Maintenance Items ................10 2.2.1. General Cleaning and Maintenance ..........10 2.2.2. Preparation for Storage ..............10 2.2.3. Cleaning iNetVu™ Mobile Platform Connectors......11 2.2.4. Spray On Grease - Application to Joints........12 2.2.5. Grease Application to Polarization Gear Assembly .......13 2.2.6. Grease Application to Azimuth Gear Assembly......15 2.2.7.
  • Page 7 Installing BUC to iNetVu™ 980 Mobile Platform .......80 4.11. Installing BUC to iNetVu™ 1200/1800 Mobile Platform ....83 4.12. Adjusting Tx Pol for iNetVu™ 950 / 980 Mobile Platform ....86 4.13. Attaching Feed Arm to iNetVu™ 950 / 980 Reflector ......92 4.14.
  • Page 8: Introduction

    1.1. About This Manual This service manual explains how to fully maintain the iNetVu™ Mobile System, troubleshoot common errors, and repair/replace certain product components. An electronic version of this manual is included on the iNetVu™ CD that came with your system.
  • Page 9: Maintenance

    Mobile Platform every three (3) months. 2.1.2. Harsh Operating Environments It is recommended to perform maintenance to your iNetVu™ Mobile Platform at least every one (1) month when subjected to snow and ice, dirt, grime, road spray, sand, salt spray, or extreme heat or cold. Immediately perform maintenance after exposure to known chemicals, corrosives, contaminants, or before the system is prepared for storage.
  • Page 10: Maintenance Items

    After any exposure to contaminants or periodically after general use, the iNetVu™ outdoor product should be cleaned with warm soap and water or low pressure wash, rinsed, then dried thoroughly for the best ongoing operation, reliability, and maintenance of fit and finish.
  • Page 11: Cleaning Inetvu™ Mobile Platform Connectors

    2.2.3. Cleaning iNetVu™ Mobile Platform Connectors Required Materials:  None Procedure: 1. Locate the iNetVu™ Mobile Platform’s Connector Plate on side the unit’s base plate. Fig. 1: iNetVu™ Mobile Platform Connector Plate Location Remove any obstructions such as snow, ice, or dirt from the exterior and interior (if any) or the Motor Control, Sensor, and Coaxial Ports.
  • Page 12: Spray On Grease - Application To Joints

    Page 12 of 109 2.2.4. Spray On Grease - Application to Joints It is highly recommended to lubricate and provide corrosion resistance to bushing, bearings, and pins to maintain high quality performance of the iNetVu Platform. Recommended Materials:  Spray On - White Lithium Grease Application: Apply white lithium grease to all shaft bearings, bushings, and pins.
  • Page 13: Grease Application To Polarization Gear Assembly

     Multi-Purpose Grease (Operating Temperature Range: -40c to 65c) ** Shell AeroShell Grease 33 for improved low-temp spec, or equivalent. Procedure: iNetVu™ 1200 Mobile Platform: 1. Remove the two (2) Polarization Covers found on the Feed Horn Assembly. Fig. 3: Covered (top) and exposed (bottom) Polarization Gear Assembly 2.
  • Page 14 Service Manual Page 14 of 109 iNetVu™ 740/750/950/980 Mobile Platform: 1. Remove the Elevation Cover. 2. Remove the Polarization Motor. 3. Rotate gear by moving the Polarization, and apply grease until it has been completely applied. 4. Re-install Polarization Motor.
  • Page 15: Grease Application To Azimuth Gear Assembly

     Multi-Purpose Grease (Operating Temperature Range: -40c to 65c) ** Recommended: Shell AeroShell Grease 33 for improved low-temp spec, or equivalent. Procedure: Raise the iNetVu™ Mobile Platform. Remove Elevation and Azimuth Covers. Unscrew Azimuth Motor and lay on the Azimuth Plate.
  • Page 16 Service Manual Page 16 of 109 Fig. 5: 740/750/950/980 Azimuth Plate Grease Fitting Locations Fig. 6: 740/750/950/980 Detailed Azimuth Plate Grease Fitting Locations...
  • Page 17 Service Manual Page 17 of 109 Fig. 7: 1200 Azimuth Plate Grease Fitting Locations Fig. 8: 1200 Inner Grease Fitting Locations...
  • Page 18: Emergency Stop Switch Operation Check

    Locate the two (2) Emergency Stop Switches located on the Base Plate. Fig. 9: Emergency Stop Switch Location Clean off any obstructions from the Emergency Stop Switch Assembly. Using either the iNetVu™ Software or Handheld Controller, manually move the Antenna, and verify the operation of the BOTH Emergency Stop Switches.
  • Page 19: Cleaning 980 / 1200 Rear Antenna Cover

    2.2.8. Cleaning 980 / 1200 Rear Antenna Cover This Maintenance Check is only required for users with a Rear Antenna Cover installed onto their iNetVu™ 980 or 1200 Mobile Platform. Required Materials:  Any type of mild soap / cleaning agent ...
  • Page 20 Page 20 of 109 Warranty Information: C-Com Satellite Systems Inc warrantees the above mentioned for one (1) year against defects in materials and workmanship from the date of purchase. This warranty protects against damage to your canopy under normal conditions. It...
  • Page 21: Installation Rear Antenna Cover

    Service Manual Page 21 of 109 2.2.8.1. Installation Rear Antenna Cover: Place the reflector face down. [ New Installation: Clean the reflector’s surface thoroughly with a grease cutting cleaner and allow to dry. Using the supplied 1.5” hook Velcro, peel off the back strip ½...
  • Page 22 ‘cross’ . Fastening of the reflector to the iNetVu™ will keep the fabric from fraying ] Once the entire perimeter has been secured, the reflector is now ready to be mounted to the iNetVu™ Mobile Platform. Ensure that the Velcro strap is secured after installation.
  • Page 23: Troubleshooting Guide

    Service Manual Page 23 of 109 TROUBLESHOOTING GUIDE 3.1. Required Material Listed below are the materials and tools required for identifying and resolving issues for the iNetVu™ Mobile System Varies according to type of issue ...
  • Page 24: Common Errors

    Page 24 of 109 3.2. Common Errors The following section describes the various common errors which may appear during the use of the iNetVu™ Mobile System. A definition/cause for the Error, and possible solutions for resolving that particular error will be provided.
  • Page 25: Elevation Related

    Service Manual Page 25 of 109 3.2.1. Elevation Related 3.2.1.1. Up Limit Error Cause: Attempted to raise Elevation of reflector past the Up Limit. Solution: If the Elevation Up Limit turns ON at an angle of less than 65 degrees, the...
  • Page 26: Down Limit Error

    Service Manual Page 26 of 109 3.2.1.2. Down Limit Error Cause: Attempted to move the azimuth while the DN Limit is turned on Solution: Move the elevation UP, until the DN limit turns OFF, and move the azimuth freely.
  • Page 27: Stow Limit Error

    Service Manual Page 27 of 109 3.2.1.3. Stow Limit Error Cause: Attempted to move the reflector in any position other than Elevation UP while the dish is in the stowed position. Solution: Raise the reflector to an elevation where the ST and DN Limit indicators are turned off.
  • Page 28: Elevation Current Limit Error

    Service Manual Page 28 of 109 3.2.1.4. Elevation Current Limit Error Cause 1: Current used to move the Elevation exceeds the fixed limit, which resulted in a current spike. The Mobile Platform may have been obstructed by a foreign object and does not have enough clearance to elevate up or down.
  • Page 29: Elevation Jam Error

    Indicates that current is being sent to the Mobile Platform to deploy the elevation, but the Elevation angle does not change. Solution 1: Ensure that the Motor Control Cable is securely connected at the iNetVu™ controller and Mobile Platform. Cause 2: If the Mobile Platform physically moves, and the Stow ST Limit is off, but the Elevation angle doesn’t change, then it may be a problem related to...
  • Page 30: Azimuth Related

    Service Manual Page 30 of 109 3.2.2. Azimuth Related 3.2.2.1. Azimuth Current Limit Error Cause 1: Current used to move the Azimuth exceeds the fixed limit, which resulted in a current spike. The Mobile Platform may have been obstructed by a foreign object and does not have enough clearance to rotate left or right.
  • Page 31: Azimuth Jam Error

    Indicates that current is being sent to the Mobile Platform to deploy the Azimuth, but the Azimuth angle does not change. Solution 1: Ensure that the Motor Control Cable is securely connected at the iNetVu™ controller and Mobile Platform. Cause 2: If the Jam is occurring in one specific location each time the mount is moved either manually, or automatically.
  • Page 32: Polarization Related

    Service Manual Page 32 of 109 3.2.3. Polarization Related 3.2.3.1. Polarization Current Limit Error Cause 1: Current used to move the Polarization exceeds the fixed limit, which resulted in a current spike. The Mobile Platform may have been obstructed by a foreign object and does not have enough clearance to rotate left or right.
  • Page 33: Polarization Jam Error

    If the Mobile Platform doesn’t physically move and there is no Polarization current reading, then it may be a problem related with the iNetVu™ Controller. Cause 3: Burned Fuse. Solution 3: Replace the 5/10 AMP Polarization Motor Fuse on the...
  • Page 34: Sensor Related

    Service Manual Page 34 of 109 3.2.4. Sensor Related 3.2.4.1. Sensor Error / Component Sensor Error Cause: The sensor cable is not connected properly on the Controller or Platform Side. Connectors between the internal harness and the platform components (i.e.
  • Page 35: Compass Related

    7. If you receive a pass compassed, you may continue operating normally. If your compass fails accuracy, compass may require re-calibration after finding satellite. Solution: Ensure that the front of the iNetVu™ Mobile Platform’s front (end with Azimuth plate) is facing North.
  • Page 36 Service Manual Page 36 of 109 Go to Maintenance. Click Calibrate CP Check the Compass once more, if all works well, you may continue. If you compass still fails, your compass needs replacement. You may override the compass or use Full Search in this case.
  • Page 37: Wiring Related

    Service Manual Page 37 of 109 3.2.6. Wiring Related 3.2.6.1. USB Communication Failure (5000/7000/9000) A conflict with USB communication has occurred. Reboot the PC or Ensure iNetVu Controller is listed in the device manager. 3.2.6.2. Serial Communication Failure 1) Ensure the correct COM port is selected in the software for communication and try again.
  • Page 38: Gps Related

    Overcharge in GPS Cable Solution 3: 1. Turn off the iNetVu™ Controller 2. Unplug GPS connector from the back of the iNetVu™ controller and ground it. 3. Wait 5 seconds. 4. Re-connect GPS antenna and turn on the iNetVu™ controller.
  • Page 39: Calibration Related

    Service Manual Page 39 of 109 3.2.8. Calibration Related 3.2.8.1. Azimuth Calibration Cause: Azimuth requires re-calibration if A new platform is used on a previously used controller, or if a new controller is used on a previously used platform.
  • Page 40: Repairs And Replacements

    Service Manual Page 40 of 109 REPAIRS AND REPLACEMENTS...
  • Page 41: St/Up/Dn Limit Adjustments

    Service Manual Page 41 of 109 4.1. ST/UP/DN Limit Adjustments Products Affected:  ME-Generation Mobile Platforms  A-Generation Mobile Platforms Description: This article describes the steps involved for adjusting the Elevation Limit Switches on all ME & A Generation Mobile Platforms.
  • Page 42 Service Manual Page 42 of 109 Elevation Down Limit Switch Elevation Up and Stow Limit Switch Elevation Down Limit Switch Elevation Up and Stow Limit Switch Fig. 10: Limit Switch locations on 1200 (top) and 980/950/740 (bottom)
  • Page 43 Service Manual Page 43 of 109 Switch Switch Locking Nuts Magnetic Bracket Locking Screws Fig. 11: Elevation ST and UP Limit Switches...
  • Page 44 Service Manual Page 44 of 109 Switch Locking Magnetic Bracket Locking Fig. 12: Elevation DN Limit Switch...
  • Page 45 Service Manual Page 45 of 109 Elevation UP Limit Switch  As the Antenna is raised, the Elevation UP Limit Switch rotates around the center axis.  When it reaches the Magnet Bracket and detects the Magnetic Field, the...
  • Page 46  75 for 1.2/1.8 Mobile Platforms 1) Remove Elevation Cover. 2) Locate Elevation Up Limit Switch. 3) Start iNetVu Mobile Software. 4) Go to Advanced Controls. 5) Set Elevation to 60 (70 for 1.2 Mobile Platforms), Azimuth to 0, and Polarization to 0 in Manual Controls.
  • Page 47  5 - 10 for 1.2 Mobile Platforms 1) Remove Elevation Cover. 2) Locate Elevation DN Limit Switch. 3) Start iNetVu Mobile Software. 4) Go to Advanced Controls. 5) Set Elevation to 12, Azimuth to 0, and Polarization to 0 in Manual Controls.
  • Page 48  To increase the ST Limit Angle (i.e. Switch turns on earlier), move the magnetic bracket upwards.  To decrease the ST Limit Angle (i.e. Switch turns on later), move the magnetic bracket downwards. If the above procedure did not solve your problem then contact iNetVu support for further assistance.
  • Page 49: Emergency Dish Stow

    Service Manual Page 49 of 109 4.2. Emergency Dish Stow In the event that the iNetVu™ Mobile System experiences failure, there are 3 methods available for stowing the dish. Assess your cause for failure and proceed with the appropriate method.
  • Page 50 Service Manual Page 50 of 109 STOW Button on iNetVu™ Controllers The STOP/STOW push button is located on the front panel of the iNetVu™ 5000/7000/9000 Controller. Hold down the STOW button for 5 seconds and release. This will allow the iNetVuTM Platform to automatically move to the stowed position.
  • Page 51 Service Manual Page 51 of 109 Direct Connection to 12VDC Power Supply In the event that the iNetVu™ 5000/7000/9000 Controller experiences system failure, a direct connection from the Motor Control cable wires to a 12VDC power supply is required.
  • Page 52 Connect the 12VDC power source to the appropriate leads (See table above) in order to move the dish to the physical stow position in the following order. a. Polarization b. Azimuth c. Elevation If the above procedure did not solve your problem then contact iNetVu support for further assistance.
  • Page 53: Emergency Stow - Actuator Mechanical Failure

    4.3. Emergency Stow – Actuator Mechanical Failure Description: This article describes the steps involved for stowing the iNetVu™ Mobile Platform in the emergency situation where the Actuator experiences a mechanical failure is unable to extend or retract. It is applicable to all sizes and generations of iNetVu™ Mobile Platforms.
  • Page 54 Service Manual Page 54 of 109 Solution(s): Use the following steps to stow the iNetVu Mobile Platform when the Actuator experiences a mechanical failure: Remove the Elevation Cover using the Phillips Screwdriver. Locate the e-clips at the top of the Actuator assembly.
  • Page 55 Remove the Clevis Pin, two (2) e-clips, two (2) bushings, any washers and store for later use. The iNetVu™ Mobile Platform will now be effectively in the stowed position, but it is not securely stowed.
  • Page 56 Elevation Arm, and then strap the entire assembly down to the Base Plate to prevent bouncing or movement of the components until repaired. If the above procedure did not solve your problem then contact iNetVu support for further assistance.
  • Page 57: Replacing Elevation Inclinometer

    Service Manual Page 57 of 109 4.4. Replacing Elevation Inclinometer Description: This article describes the steps involved for replacing the Inclinometer on iNetVu Mobile Platforms. Required Materials:  Replacement Inclinometer  Phillips Screwdriver  Dielectric Grease  Wire Cutters / Knife ...
  • Page 58 Use the following steps to replace the Inclinometer on all ME/A Series Mobile Platforms: 1) Remove Elevation and Azimuth Cover. 2) Locate the damaged/failed Inclinometer. Fig. 1: Inclinometer Locations for the iNetVu™ 1200 and iNetVu™ 950/750/750 Mobile Platforms 3) Cut any existing Tie-wraps to remove the Wire Loom surrounding the Inclinometer.
  • Page 59 10) Use Tie-wraps to ensure the Cable Bundle is “tidy”. 11) Replace Elevation and Azimuth Covers. 12) Congratulations! The Inclinometer has been successfully replaced. If the above procedure did not solve your problem then contact iNetVu support for further assistance.
  • Page 60: Replacing Azimuth Potentiometer

    Please remember to take note of the wiring coloring system for the connections. DO NOT discard the faulty potentiometer, as it is required to be sent back to C-Com Satellite Systems for failure inspection tests. Fig. 15: Azimuth Potentiometer location for A1200 (left) and A980 (right)
  • Page 61 Connect potentiometer connectors, apply grease to the gearing, and insert new potentiometer into the opening and secure, but do not tighten. Fig. 17: Wire connectors (left) and securing Azimuth Potentiometer (right) To verify functionality: a. Power on the system and start iNetVu™ Mobile Software b. Go to Advanced Controls.
  • Page 62 Service Manual Page 62 of 109 c. Ensure that there are no red indicators flashing. d. Verify that the Azimuth Angle is approximately 0 + 10. Fig. 18: Manual Controls I. If the Azimuth Angle is not approximately 0 + 10, switch to CONFIG mode.
  • Page 63 Secure new potentiometer and apply silicone to any other wire leads or openings to seal off any moisture exposure. Replace Azimuth back and front covers. Congratulations! The Azimuth potentiometer has been successfully installed and calibrated. If the above procedure did not solve your problem then contact iNetVu support for further assistance.
  • Page 64: Replacing Polarization Potentiometer

    Remove Elevation cover (iNetVu™ 980/750/740 only). Locate Polarization Potentiometer. On the iNetVu™ 1200,1800 the potentiometer is located on the feed arm, and for the iNetVu™ 980/750/740, the potentiometer is located on the Elevation plate. Disconnect Polarization Potentiometer connectors and remove using Phillips screwdriver.
  • Page 65 Service Manual Page 65 of 109 Fig. 21: Polarization Potentiometer location for A1200 (left) and A980 (right) The new potentiometer must be centered prior installation. Failure to center the potentiometer can cause it to produce faulty readings and/or irreversible damage.
  • Page 66 Fig. 23: Wire connectors (left) and Polarization Potentiometer for A1200 (right) To verify functionality: a. Power on the system and start iNetVu™ Mobile Software. b. Go to Advanced Controls. c. Ensure that there are no red indicators flashing. d. Verify that the Polarization Angle is approximately 0 + 10.
  • Page 67 Service Manual Page 67 of 109 VII. Go to Maintenance. VIII. Verify that the Pot Zero and Pot Factor in the Polarization Parameters match the following table. These are the default values that your system should be operating with.
  • Page 68 Secure new potentiometer and apply silicone to any other wire leads or openings to seal off any moisture exposure. Replace Polarization back and front covers. Congratulations! The Polarization potentiometer has been successfully installed and calibrated. If the above procedure did not solve your problem then contact iNetVu support for further assistance.
  • Page 69: Compass Replacement

    Service Manual Page 69 of 109 4.7. Compass Replacement The Compass relays information to IMS about the Mobile Platform’s orientation in reference to True North. By determining the direction the Mobile Platform is positioned, IMS can approximately calculate where in the sky the Antenna will search for the Satellite.
  • Page 70 Service Manual Page 70 of 109 Compass Orientation  COMPASS MUST BE INSTALLED LEVEL in order to receive a proper compass heading  MF-Generation Compass MUST be installed so that the wire protruding from the Compass FACES TOWARD the Reflector.
  • Page 71: Installing Reflector To Inetvu™ 1200 Mobile Platform

     13mm (1/2”) Wrench  Handheld Controller (Optional) Procedure: Use the following steps to attach a 1.2m Reflector to an iNetVu™ 1200 Mobile Platform Rev. 2.3: Remove reflector from crate and any packing materials on the Mobile Platform. Raise the Mobile Platform to approximately 30 using the iNetVu™ Mobile Software or the Handheld Controller.
  • Page 72 Service Manual Page 72 of 109 a. Ensure that the Ball Joint Stud faces outwards (away from the centre of the Reflector) and that the black button faces the top. b. Insert and tighten the two (2) lower screws.
  • Page 73 Service Manual Page 73 of 109 Insert four (4) carriage bolts through the front of the Reflector in the location depicted below. Insert the two (2) SHORT carriage bolts in the UPPER holes and the two (2) LONG carriage bolts in the LOWER holes.
  • Page 74 Service Manual Page 74 of 109 Verify Focal Point (ABCD) Geometry. Measure from the dimples on the top and bottom edge of the reflector, and ensure that dimensions are within ¼ ” of the values below. A – 33.72”...
  • Page 75 Fig. 35: Assembled Gas Spring Assembly Repeat Steps 12 and 13 for both Gas Springs. Fig. 36: Fully Assembled Reflector Assembly Congratulations! The 1.2m Reflector has been successfully installed on to an iNetVu™ 1200 Mobile Platform.
  • Page 76: Installing Reflector To Inetvu™ 1800 Mobile Platform

     1.8m Reflector Mounting Hardware Procedure: Use the following steps to attach a 1.8m Reflector to an iNetVu™ 1800 Mobile Platform Rev. 1.1. Please note that the 1.8m Reflector is a heavy load and it is strongly recommended that at least 3 people are assisting in the installation of the reflector.
  • Page 77 Service Manual Page 77 of 109 Screw in four (4) bolts and flat washers through the Elevation Arm, and secure in place evenly in a cross pattern. Fig. 37: Reflector Mounting Locations...
  • Page 78 Service Manual Page 78 of 109 Fig. 38: Reflector Mounting Locations - Close-up Verify Focal Point (ABCD) Geometry. Measure from the outer-most edge on the top and bottom edge of the reflector. Ensure that dimensions are within ¼ ” of the values below depending on the type of polarization cage you have installed, whether it be Ku, X, or C Band.
  • Page 79 Service Manual Page 79 of 109 Fig. 39: Fully Assembled Reflector Assembly Congratulations! The 1.8m Reflector has been successfully installed on to an iNetVu™ 1800 Mobile Platform.
  • Page 80: Installing Buc To Inetvu™ 980 Mobile Platform

    Service Manual Page 80 of 109 4.10. Installing BUC to iNetVu™ 980 Mobile Platform This procedure describes the steps involved for installing a Block Up Converter (BUC) to the iNetVu™ 950 / 980 Mobile Platform. Required Materials:  iNetVu™ 980 Mobile Platform ...
  • Page 81 Service Manual Page 81 of 109 4. Cover the paired hex bolts with the remaining two (2) brackets on the bottom side of the BUC as depicted in the figure below. Secure tightly using ¼ flat washers, and the ¼.20 NYL nuts.
  • Page 82 Service Manual Page 82 of 109 Fig. 43: Fully Assembled iNetVu™ 980 Mobile Platform 8. Congratulations! The BUC has been successfully installed.
  • Page 83: Installing Buc To Inetvu™ 1200/1800 Mobile Platform

    4.11. Installing BUC to iNetVu™ 1200/1800 Mobile Platform This procedure describes the steps involved for installing a Block Up Converter (BUC) to the iNetVu™ 1200/1800 Mobile Platform. The installation procedure described below shows images for a 4W BUC, but may be utilized for any sized BUC installation.
  • Page 84 Service Manual Page 84 of 109 3. Place and secure the BUC on the underside of the Feed Arm as depicted in the figure below. When securing the BUC, adjust the placement of the screws and brackets to ensure the following: a.
  • Page 85 Service Manual Page 85 of 109 Fig. 45: Correctly mounted and secured BUC with ¼” space between BUC and Feed Arm Bar 4. Connect ‘Tx’ Coaxial cable to the BUC. 5. Connect the Flexible Waveguide to the BUC. Ensure that the Flexible Waveguide is on the right side of the springs (if facing the Reflector), as depicted in the figure below.
  • Page 86: Adjusting Tx Pol For Inetvu™ 950 / 980 Mobile Platform

    Service Manual Page 86 of 109 4.12. Adjusting Tx Pol for iNetVu™ 950 / 980 Mobile Platform This procedure describes the steps involved in adjusting the Transmit Polarization for the iNetVu™ 950 / 980 Mobile System between Horizontal/Vertical Transmission.
  • Page 87 Service Manual Page 87 of 109 3. Manually rotate transmitter bracket to the desired orientation by hand. Bracket Pointing UP: Vertical Transmit / Horizontal Receive Bracket Pointing LEFT/RIGHT : Horizontal Transmission / Vertical Receive Note: Orienting the bracket to the LEFT or RIGHT are equivalent and does not affect operation.
  • Page 88 Service Manual Page 88 of 109 4. Ensure the transmitter bracket is level. 5. Tighten transmitter bracket. 6. Congratulations! The transmit polarization has been successfully adjusted.
  • Page 89 Service Manual Page 89 of 109 Required Materials for iNetVu™ 980 Mobile Platform:  7/16” Wrench Procedure: 1. Raise the dish and ensure that Azimuth and Polarization are in stowed position. Note: LNB DOES NOT need to be removed for this procedure.
  • Page 90 Service Manual Page 90 of 109 Fig. 51: Transmitter bracket orientation for Vertical Transmit Fig. 52: Transmitter bracket orientation for Horizontal Transmit 4. Ensure the transmitter bracket is level. 5. Tighten transmitter bracket.
  • Page 91 Service Manual Page 91 of 109 6. Congratulations! The transmit polarization has been successfully adjusted.
  • Page 92: Attaching Feed Arm To Inetvu™ 950 / 980 Reflector

    Service Manual Page 92 of 109 4.13. Attaching Feed Arm to iNetVu™ 950 / 980 Reflector This procedure describes the steps involved for installing the Feed Arm to the 0.95m / 0.98m Reflector on an iNetVu™ 950 / 980 Mobile Platform.
  • Page 93: Inetvu™ Transportable Case Installation

     ½” (13mm) Wrench  Ty-wraps Procedure: Remove iNetVu™ Mobile Platform Transportable Case cover and open the 0.95m Reflector Transportable Case. Complete system wiring and connections for the iNetVu™ Mobile System according to the System Wiring Diagram for your Satellite Modem / Service.
  • Page 94 Service Manual Page 94 of 109 Remove Reflector and Feed Arm from Reflector Case. Fig. 54: Reflector (left) and Feed Arm (right) inside the Reflector Transportable Case Remove the four (4) bolts from the back of the Reflector, locate the associated holes on the back of the Polarization Plate on the Mobile Platform and attach the Reflector using a ½”...
  • Page 95 Service Manual Page 95 of 109 Fig. 56: Attaching Reflector Mounting Bolts Locate Feed Arm Bracket on Reflector and retrieve Feed Arm. Feed Arm Bracket Fig. 57: Feed Arm Bracket Location...
  • Page 96 Service Manual Page 96 of 109 Thread the screw through the Feed Arm Bracket and Feed Arm as shown in the figure below. Fig. 58: Attaching Feed Arm to the Reflector Secure the Feed Arm by tightening the nut using a 7/16” (12mm) Wrench.
  • Page 97 Service Manual Page 97 of 109 Congratulations! The iNetVu™ 950 has been successfully assembled. Fig. 59: Completed iNetVu™ 950 Mobile Platform...
  • Page 98: 950 1-Pc Transportable Case

    Procedure: Remove iNetVu™ Mobile Platform Transportable Case cover. Complete system wiring and connections for the iNetVu™ Mobile System according to the System Wiring Diagram for your Satellite Modem / Service. By hand, gently rotate the Reflector so that the Polarization is centered over the Base Plate.
  • Page 99: 1200 1-Pc Transportable Case

    Antenna is in Stow Position, gently rotate the Reflector by hand in order to provide enough clearance for the Transportable Case’s cover to be placed on. 4.14.3. 1200 1-pc Transportable Case Required Materials:  iNetVu™ Mobile Platform Transportable Case Procedure: Remove iNetVu™ Mobile Platform Transportable Case cover.
  • Page 100: 1200 2-Pc, 1-Pc Reflector Transportable Case

    1200 2-pc, 1-pc Reflector Transportable Case Required Materials:  iNetVu™ Mobile Platform Transportable Case  iNetVu™ 1.2m Reflector Transportable Case  2 Ball Joint Gas-shock Springs (Attached to iNetVu™ Mobile Platform)  Reflector Assembly Hardware Bag  Phillips Screwdriver  10mm (3/8”) Wrench ...
  • Page 101 Raise the Mobile Platform to approximately 35 using the iNetVu™ Mobile Software or the Handheld Controller. For more information regarding the use of the iNetVu™ Mobile Software and its installation, please refer to the iNetVu™ System Manual. Remove Reflector from the iNetVu™ Reflector Transportable Case.
  • Page 102: Installing Flexible Waveguide Onto A980 Mobile Platform

    Service Manual Page 102 of 109 4.15. Installing Flexible Waveguide onto A980 Mobile Platform This procedure describes the steps involved for installing the flexible waveguide from the feed horn to the BUC on an A980 Mobile Platform. Caution: Incorrect installation causes abrasion of the rubber waveguide while stowed, and forces the waveguide to too tight a bend.
  • Page 103 Service Manual Page 103 of 109 Procedure: 1. Connect the flexible waveguide to the OMT-TRF using the appropriate Allen Key. Ensure the groove of the waveguide aligns with the groove of the OMT. 2. The waveguide should extend outwards from the OMT and loop UPWARDS then back within the side waveguide support (J-clip under the Feedarm Roll Bar).
  • Page 104 Service Manual Page 104 of 109 4. Congratulations! The flexible waveguide has been successfully attached.
  • Page 105: Appendix A - Default Speeds/Offsets/Current Limits (5000/9000 Controller)

    Service Manual Page 105 of 109 Appendix A – Default Speeds/Offsets/Current Limits (5000/9000 Controller) Default Compass Values PLATFORM TYPES A1200B/ MF1200 ME1200 A0980B MF950 ME950 A0950B A1200C COMPASS READING ELEVATION PLATFORM TYPES A1800A/ MF740 ME740 A0740B A0660A B/C/D COMPASS READING 24.5...
  • Page 106 Service Manual Page 106 of 109 Default Speeds and Current Limits PLATFORM TYPES A1200B/ A0980B MF1200 ME1200 A1200C MF950 ME950 A0950B EL FAST EL SLOW EL CALIBRATE EL CURRENT3 1.60 1.60 1.60 1.60 1.60 1.60 1.60 EL CURRENT6 5.00 5.00...
  • Page 107: Appendix B - Default Speeds/Offsets/Current Limits (7000 Controller)

    Service Manual Page 107 of 109 Appendix B – Default Speeds/Offsets/Current Limits (7000 Controller) Compass Reading Elevation PLATFORM TYPES A1800A A1200C A0980B A0740B A0660A /B/C/D COMPASS READING ELEVATION Elevation Offset PLATFORM TYPES A1800A/ A1200C A0980B A0740B A0660A B/C/D EL OFFSET 45.00...
  • Page 108 Service Manual Page 108 of 109 Default Platform Speeds and Limits PLATFORM TYPES A1800A/ A0980B A1200C A0740B A0660A EL SLOW EL CURRENT6 7.00 7.00 7.00 7.00 7.00 EL CURRENT9 12.00 12.00 12.00 12.00 12.00 AZ SLOW AZ CURRENT6 7.00 7.00...
  • Page 109: Appendix C: Maintenance Chart

    Service Manual Page 109 of 109 Appendix C: Maintenance Chart Date Performed: TASK PROCEDURE Notes CLEAN PLATFORM CONNECTORS □  2.2.3 SPRAY ON LITHIUM GREASE TO □ JOINTS APPLIED  2.2.4 GREASE POLARIZATION GEAR  □ ASSEMBLY 2.2.5 GREASE AZIMUTH GEAR ASSEMBLY ...

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