Honda PCX150i Owner's Manual
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Honda PCX150i Owner's Manual

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  • Page 1 150i http://mototh.com...
  • Page 2 IMPORTANT INFORMATION OPERATOR AND PASSENGER This scooter is designed to carry the operator and one passenger. Never exceed the maximum weight capacity. ON-ROAD USE This scooter is designed to be used only on the road. READ THIS OWNER’S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual.
  • Page 3 OWNER’S MANUAL All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co.,Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4 When service is required, remember that your Honda dealer knows your scooter best. If you have the required mechanical ‘‘know-how’’ and tools, your dealer can supply you with an Official Honda Shop Manual to help you perform many maintenance and repair tasks.
  • Page 5 The following code in this manual indicates the country. The illustrations herein are based on the type. France European direct sales Australia New Zealand Korea The specifications may vary with each locale. http://mototh.com...

  • Page 6: A Few Words About Safety

    A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 7 You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. –– such as Important Safety Reminders or Important Safety Precautions. Safety Headings ––...

  • Page 8: Operation

    OPERATION page page SCOOTER SAFETY ESSENTIAL INDIVIDUAL IMPORTANT SAFETY COMPONENTS INFORMATION IGNITION SWITCH PROTECTIVE APPAREL FUEL LID AND SEAT OPENER LOAD LIMITS AND GUIDELINES SWITCH IMAGE LABELS RIGHT HANDLEBAR CONTROLS LEFT HANDLEBAR CONTROLS PARTS LOCATION INSTRUMENTS AND INDICATORS MAJOR COMPONENTS (Information you need to operate this scooter) BRAKES...
  • Page 9 page page FEATURES OPERATION PRE-RIDE INSPECTION (Not required for operation) STEERING LOCK STARTING THE ENGINE SHUTTER RUNNING-IN IDLING STOP SYSTEM RIDING HELMET HOLDER PARKING CENTER COMPARTMENT ANTI-THEFT TIPS DOCUMENT COMPARTMENT GLOVE BOX HEADLIGHT AIM VERTICAL ADJUSTMENT CLIP http://mototh.com...
  • Page 10 MAINTENANCE page page BRAKE SHOE WEAR MAINTENANCE THE IMPORTANCE OF BATTERY MAINTENANCE FUSE REPLACEMENT MAINTENANCE SAFETY BULB REPLACEMENT SAFETY PRECAUTIONS MAINTENANCE SCHEDULE CLEANING TOOL KIT SERIAL NUMBERS STORAGE GUIDE COLOUR LABEL STORAGE REMOVAL FROM STORAGE AIR CLEANER CRANKCASE BREATHER ENGINE OIL TAKING CARE OF THE ENGINE OIL STRAINER SCREEN UNEXPECTED...

  • Page 11: Scooter Safety

    SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Make Yourself Easy to See Your scooter can provide many years of Some drivers do not see scooters because service and pleasure if you take they are not looking for them. To make responsibility for your own safety and yourself more visible, wear bright reflective understand the challenges that you can clothing, position yourself so other drivers...

  • Page 12: Protective Apparel

    Never exceed load limits, and only use accessories that have been approved by Honda for this scooter. See page for more details. Not wearing a helmet increases the chance of serious injury or death in a crash.
  • Page 13 Helmets and Eye Protection Additional Riding Gear Your helmet is your most important piece of In addition to a helmet and eye protection, riding gear because it offers the best we also recommend: protection against head injuries. A helmet Sturdy boots with non-slip soles to help should fit your head comfortably and protect your feet and ankles.
  • Page 14 ALWAYS wear a helmet. You should also wear a face shield or goggles. Wear bright or reflective clothing. Clothes should be close-fitting. Wear gloves. Shoes should be close-fitting, have low heels and offer ankle protection. http://mototh.com...

  • Page 15: Load Limits And Guidelines

    Non-Honda accessories, improper Follow all load limits and other loading modifications, and poor maintenance can guidelines in this manual.
  • Page 16 Load Limits Following are the load limits for your scooter: Maximum weight capacity: 180 kg (397 lb) … Except KO type 152 kg (335 lb) … KO type only Includes the weight of the rider, passenger, all cargo and all accessories Maximum cargo weight: …...
  • Page 17 If you wish to carry more cargo, check with that any other cargo is securely tied down your Honda dealer for advice, and be sure before you ride away. to read the inf ormat ion regarding...
  • Page 18 Accessories and Modifications Accessories Modifying your scooter or using non-Honda We strongly recommend that you use only accessories can make your scooter unsafe. Honda Genuine Accessories that have been B e f o r e y o u c o n s i d e r m a k i n g a n y...
  • Page 19 Do not pull a trailer or sidecar with your Modifications scooter. This scooter was not designed We strongly advise you not to remove any for these attachments, and their use can original equipment or modify your scooter seriously impair your scooter’s handling. in any way that would change its design or operation.

  • Page 20: Image Labels

    IMAGE LABELS There is a specific symbol on each label. The meanings of each symbol and label are Except KO type The following pages describe the label as follows. meanings. Some labels warn you of potential hazards that could cause serious injury.
  • Page 21 Read instructions contained in Owner’s Manual carefully. Read instructions contained in Shop Manual carefully. In the interest of safety, take the motorcycle to be serviced only by a Honda dealer. DANGER (with RED background) You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
  • Page 22 RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage.
  • Page 23 TYRE INFORMATION LABEL Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi) Tyre size: Front 90/90-14M/C 46P...

  • Page 24: Fuel Label

    SAFETY REMINDER LABEL For your protection, always wear helmet and protective gear. FUEL LABEL E, F, ED type only UNLEADED PETROL ONLY CARGO LIMIT LABEL Do not exceed 10 kg (22 lb) CARGO LIMIT LABEL Do not exceed 1.0 kg (2.2 lb) http://mototh.com...

  • Page 25: Parts Location

    PARTS LOCATION CBS brake fluid reservoir Instruments and indicators Front brake fluid reservoir Rearview mirror Rearview mirror Rear brake lever Front brake lever Headlight dimmer Throttle grip switch Idling Stop switch Horn button Start button Turn signal switch Fuel lid and Ignition switch Glove box seat opener switch...
  • Page 26 Battery Fuse box Document compartment Tool kit Oil fill cap/dipstick Passenger footpeg http://mototh.com...
  • Page 27 Center compartment Helmet holder Coolant reserve tank Air cleaner Passenger footpeg Spark plug Fuel fill cap Side stand Center stand http://mototh.com...

  • Page 28: Instruments And Indicators

    INSTRUMENTS AND INDICATORS The indicators are contained in the instrument panel. Their functions are described in the tables on the following pages. (1) Mode switch (2) High coolant temperature indicator (3) Left turn signal indicator (4) Speedometer (5) Right turn signal indicator (6) Odometer/Tripmeter/Fuel gauge display (7) PGM-FI malfunction indicator lamp...
  • Page 29 (Ref.No.) Description Function Mode switch Resets the tripmeter or selects the operation mode: tripmeter or odometer (page High coolant temperature Lights when the coolant is over the specified indicator (red) temperature. If the indicator goes on while riding, stop the engine and check the reserve tank coolant level.
  • Page 30 (Ref.No.) Description Function Left turn signal indicator Flashes when the left turn signal operates. (green) Speedometer Shows riding speed. T his shows your speed in kilometers per hour (km/h) and/or miles per hour (mph) depending on the type. The speedometer needle will swing to the maximum scale on the dial once when the ignition switch is turned ON.
  • Page 31 Should also light for a few seconds and then go off when the ignition switch is turned ON. If it comes on at any other time, reduce speed and take the scooter to your Honda dealer as soon as possible. http://mototh.com...
  • Page 32 (Ref.No.) Description Function High beam indicator (blue) Lights when the headlight is on high beam. STAND BY indicator Flashes when the Idling Stop system is activated (amber) (page ). If you get off the scooter (without sitting) while the engine is stopping by the Idling Stop system, the STAND BY indicator will go out, and for about 3 minutes later, the Idling Stop system will be cancelled.
  • Page 33 Initial Display When the ignition switch is turned ON, the display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly. http://mototh.com...
  • Page 34 Odomet er/T ripmet er/F uel Gaug e Display The display ( ) has three functions, Odometer odometer, tripmeter and fuel gauge. Except E type: Odometer and tripmeter read in kilometers. E type: Odometer and tripmeter read in miles. Tripmeter Push the mode switch ( ) to select the ‘‘ODO’’...
  • Page 35 To reset the tripmeter, push and hold the mode switch for more than 2 seconds, with the display in the ‘‘TRIP’’ mode. Tripmeter reset (2) Mode switch http://mototh.com...
  • Page 36 Fuel Gauge The fuel gauge liquid crystal display ( ) shows the approximate available fuel in a graduated display. When all segments up to F ( ) are on, the fuel tank is full. The fuel tank capacity is: 6.1 (1.61 US gal , 1.34 Imp gal) When there is only one segment ( ) left, fuel will be low and you should refuel as soon as possible.

  • Page 37: Major Components

    MAJOR COMPONENTS (Information you need to operate this scooter) BRAKES Combined Brake System (CBS) This scooter is equipped with a Combined Brake System. Operating the rear brake lever applies the rear brake and a portion of t he f ront br ake . F or f ull braking effectiveness, use both the front and rear brake lever simultaneously, as you would with a conventional scooter braking system.

  • Page 38: Front Brake

    (page fittings. there is probably air in the brake system and it must be bled. See your Honda dealer for this service. Front Brake Fluid Level: With the scooter in an upright position, check the fluid level.
  • Page 39 Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. The recommended brake fluid is Honda DOT 3 or DOT 4 brake fluid from a sealed container, or an equivalent. (1) UPPER level mark Other Checks: Make sure there are no fluid leaks.
  • Page 40 Rear Brake Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Adjustment: Place the scooter on its center stand. Measure the distance the rear brake lever ( ) moves before the brake starts to take hold. Freeplay at the tip of the brake lever should 10 20 mm (0.4 0.8 in) (1) Rear brake lever...
  • Page 41 Apply the brake several times and check for free wheel rotation after the brake lever is released. If proper adjustment cannot be obtained by this method, see your Honda dealer. (2) Rear brake adjusting (A) Decrease freeplay (B) Increase freeplay (3) Brake arm pin http://mototh.com...
  • Page 42 After adjustment, push the brake arm ( ) to confirm that there is a gap between the rear brake adjusting nut ( ) and the brake arm pin ( ). cut-out correctly seated cut-out not seated Other Checks: Check the brake cable for kinks or signs of wear that could cause sticking or failure.

  • Page 43: Coolant

    COOLANT The factory provides a 50/50 solution of antifreeze and distilled water in this scooter. Coolant Recommendation The owner must properly maintain the This coolant solution is recommended for most operating temperatures and provides coolant to prevent freezing, overheating, and corrosion. Use only high quality good corrosion protection.
  • Page 44 If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. (1) Reserve tank (4) Reserve tank lid (2) LOWER level mark...
  • Page 45 FUEL Fuel Tank The fuel tank is located behind the fuel lid. Fuel tank capacity is: 6.1 (1.61 US gal , 1.34 Imp gal) Open the fuel lid ( ) (page ). Remove the fuel fill cap ( ) by turning it counterclockwise.
  • Page 46 If spark knock or pinking persists, consult your Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.
  • Page 47 Damage the painting of the fuel tank. is at least as high as that recommended by Damage the rubber tubes of the fuel line. Honda. There are two types of ‘‘gasohol’’: Cause corrosion of the fuel tank. one containing ethanol, and the other Cause poor drivability.

  • Page 48: Engine Oil Level Check

    ENGINE OIL Reinstall the oil fill cap/dipstick. Check for oil leaks. Engine Oil Level Check Check the engine oil level each day before riding the scooter. The level must be maintained between the Running the engine with insufficient oil upper ( ) and lower ( ) level marks on the pressure may cause serious engine damage.

  • Page 49: Tubeless Tyres

    TUBELESS TYRES Air Pressure To safely operate your scooter, your tyres Keeping your tyres properly inflated must be the proper type and size, in good provides the best combination of handling, condition with adequate tread, and correctly tread life and riding comfort. Generally, inflated for the load you are carrying.

  • Page 50: Inspection

    Always check air pressure when your tyres Inspection are ‘‘cold’’ when the scooter has been Whenever you check the tyre pressures, parked for at least three hours. If you check you should also examine the tyre treads and air pressure when your tyres are ‘‘warm’’ sidewalls for wear, damage, and foreign when the scooter has been ridden for even objects:...
  • Page 51 Tread Wear Replace tyres immediately when the wear indicator ( ) appears at on the tyre. (1) Wear indicator (2) Wear indicator location mark http://mototh.com...
  • Page 52 Even if a tyre is professionally repaired with Tyre Repair If a tyre is punctured or damaged, you a permanent internal patch plug, it will not should replace it, not repair it. As discussed be as good as a new tyre. You should not below, a tyre that is repaired, either exceed 80 km/h (50 mph) for the first 24 temporarily or permanently, will have lower...
  • Page 53 Tyre Replacement The recommended tyres for your scooter The tyres that came on your scooter were are: designed to match the perf ormance Front: 90/90-14M/C 46P capabilities of your scooter and provide the best combination of handling, braking, SS-560F durability and comfort. Rear: 100/90-14M/C 57P SS-560R...
  • Page 54 Important Safety Reminders Do not install a tube inside a tubeless tyre on this scooter. Excessive heat build-up can cause the tube to burst. Use only tubeless tyres on this scooter. The rims are designed for tubeless tyres, and during hard acceleration or braking, a tube-type tyre could slip on the rim and cause the tyre to rapidly deflate.

  • Page 55: Ignition Switch

    ESSENTIAL INDIVIDUAL COMPONENTS IGNITION SWITCH SEAT FUEL The ignition switch ( ) is on the right side below the steering stem. LOCK (1) Ignition switch Key Position Function Key Removal LOCK Steering is locked. Engine and lights cannot be Key can be (Steering lock) operated.
  • Page 56 F UEL L ID A ND SEA T OPENER SWITCH If the ignition switch is ON or OFF position, fuel lid and seat opener switch ( ) will not operate. Fuel Lid Open the Fuel Lid: Insert the ignition key ( ) and turn it to the position of ‘‘SEAT FUEL’’...
  • Page 57 Seat Open the Seat: Turn the handlebar pointed straight ahead. Insert the ignition key ( ) and turn it to the position of ‘‘SEAT FUEL’’ ( ). Push the ‘‘SEAT’’ ( ) side of the fuel lid and seat opener switch ( ). Open the seat ( ).

  • Page 58: Right Handlebar Controls

    RIGHT HANDLEBAR CONTROLS Start Button ( ) The start button is next to the throttle grip. When the start button is pressed, the starter motor cranks the engine. See page for the starting procedure. Idling Stop Switch ( ) Push the Idling Stop switch to activate or deactivate the Idling Stop system.

  • Page 59: Left Handlebar Controls

    LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch ( ) Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam. Horn Button ( ) Press the button to sound the horn. Turn Signal Switch ( ) Move to to signal a left turn, signal a right turn.

  • Page 60: Steering Lock

    FEATURES (Not required for operation) STEERING LOCK The steering can be locked when the To lock ignition switch ( ) is in the ‘‘LOCK’’ position. To lock the steering, turn the handlebars all the way to the left or right, turn the ignition key ( ) to LOCK while pushing in.
  • Page 61 SHUTTER The ignition switch of this scooter is CLOSE equipped with a shutter. After parking the scooter, close the shutter f or theft prevention. To close the shutter, ignition key ( ) is removed, align the projection ( ) of the shutter key ( ) with the slot ( ) of the shutter, and turn the shut ter key counterclockwise or move the knob ( )
  • Page 62 IDLING STOP SYSTEM This scooter is equipped with Idling Stop system. Idling Stop system is designed to help reduce the fuel consumption and noise, by idling stop while making a stop such as waiting at an intersection. Engine will stop by Idling Stop system, a few seconds after the scooter is stopped, with the throttle ( ) completely closed.
  • Page 63 I d l i n g S t o p S y s t e m O p e r a t i n g After Stopping Close the throttle completely. Engine will Conditions Followings are requirements for the Idling not stop if the throttle is little opened.
  • Page 64 IDLING ’’ and do not to will go out, and for about 3 minutes later, use the Idling Stop system. See your Honda the Idling Stop system will be cancelled dealer to check the battery. and headlight will go out.
  • Page 65 Always follow the precautions of Idling Stop Do not push down on the seat while the system described below. engine is stopped by the Idling Stop system. Do not leave the scooter while the engine For example, push the seat down by hand is stopped by the Idling Stop system.
  • Page 66 Do not put excessive luggage in the center compartment. Luggage interfere with the seat to close. Idling Stop system does not operate without closing the seat completely. http://mototh.com...
  • Page 67 When the Idling Stop system does not operate properly (Idling Stop switch is at ‘‘IDLING STOP’’ position) When the Idling Stop system does not operate properly, perform the followings. Symptom Possible cause What to do Idling Stop switch is Push the Idling Stop switch to ‘‘ IDLING at ‘‘...
  • Page 68 When the PGM-FI malfunction indicator i n d i c a t o r l a m p lamp (MIL) lights, the Idling Stop system (MIL) lights. does not operate for protection of the engine. See your Honda dealer. http://mototh.com...
  • Page 69 When the STAND BY indicator does not flash, perform the followings. Symptom Possible cause What to do Riding in wrong Ride the scooter in proper riding position. position. Idling Stop system is designed not to work when no load on the seat. Left the scooter The Idling Stop system will be cancelled, if for more than 3...
  • Page 70 STAND BY indicator flashes, but engine does not start, perform the followings. Symptom Possible cause What to do Engine does not Low (or dead) Check the battery and battery terminals. If start even open battery or battery battery is weak, charge the battery. the throttle lead is loose.

  • Page 71: Helmet Holder

    HELMET HOLDER The helmet holder ( ) is on the left side below the seat. The helmet holder is designed to secure your helmet while Riding with a helmet attached to the parked. holder can interfere with the rear wheel Open the seat (page or suspension and could cause a Route the helmet wire ( ) through the...

  • Page 72: Center Compartment

    CENTER COMPARTMENT The center compartment ( ) is below the seat. Opening and closing: See ‘‘FUEL LID AND SEAT OPENER SWITCH’’ (page MAXIMUM WEIGHT LIMIT: 10 kg (22 lb) Never exceed the maximum weight limit; handling and stability may be severely affected.
  • Page 73 DOCUMENT COMPARTMENT The document bag ( ) is in the document c o m p a r t m e n t ( ) i n t h e c e n t e r compartment ( ). Open the seat (page This owner’s manual and other documents should be stored in the document bag.

  • Page 74: Glove Box

    GLOVE BOX The glove box ( ) is provided below the handlebar. MAXIMUM WEIGHT LIMIT: 1.0 kg (2.2 lb) Never exceed the maximum weight limit; handling and stability may be severely affected. To open the glove box, pull the knob ( ) up. Make sure the box lid ( ) is closed before riding.
  • Page 75 H E A D L I G H T A I M V E R T I C A L ADJUSTMENT Vertical adjustment can be made by turning the screw ( ) in or out as necessary. Obey local laws and regulations. (1) Screw (A) Up (B) Down...
  • Page 76 CLIP Removal: Installation: Press down on the center pin to release Slightly open the retaining pawls and then the lock. push them out. Pull out the clip from the hole. Insert the clip into the hole. Lightly press down on the center pin to lock the clip.

  • Page 77: Operation

    If you detect any problem, be sure you take Coolant level add coolant if required. care of it, or have it corrected by your Check for leaks (pages Honda dealer. Brakes check operation; Front: Make sure there is no brake fluid leakage (pages...

  • Page 78: Starting The Engine

    STARTING THE ENGINE Your scooter’s exhaust contains poisonous Always follow the proper starting procedure carbon monoxide gas. High levels of carbon described below. monoxide can collect rapidly in enclosed areas such as a garage. Do not run the This scooter has an automatic fuel valve. engine with the garage door closed.
  • Page 79 This scooter has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Place the scooter on its center stand. Lock the rear wheel by squeezing the rear brake lever ( ). The electric starter will only work when the rear brake lever is squeezed and the side stand is up.
  • Page 80 Turn the ignition switch ( ) to ON. With the throttle completely closed, press the start button ( ). Release the start Confirm the following: button as soon as the engine starts. The PGM-FI malfunction indicator lamp (MIL) is OFF. The engine will not start if the throttle is The high coolant temperature indicator is fully open (because the electronic control...
  • Page 81 Be sure to keep the throttle closed and To use the Idling Stop system, push the the rear brake lever locked while starting Idling Stop switch ( ) to ‘‘ ’’ IDLING STOP and warming up the engine. (see ‘‘ ’’, page IDLING STOP SYSTEM Allow the engine to warm up before...
  • Page 82 Flooded Engine If the engine fails to start after repeated attempts, it may be flooded. Open the throttle fully. Press the start button for 5 seconds. Follow the normal starting procedure. If the engine starts with unstable idle, open the throttle slightly. If the engine does not start, wait for 10 seconds, then follow steps 1 3 again.
  • Page 83 RUNNING-IN Help assure your scooter’s future reliability and performance by paying extra attention to how you ride during the first 500 km (300 miles). During this period, avoid full-throttle starts and rapid acceleration. http://mototh.com...
  • Page 84 RIDING Review Scooter Safety (pages before you ride. Make sure the throttle is closed and the rear wheel is locked by squeezing the rear brake lever before moving the scooter off the center stand. The rear wheel must be locked when moving the scooter off the center stand or loss of control may result.
  • Page 85 Stand on the left side of the scooter Mount the scooter f rom the left side and push it forward and off the center keeping at least one foot on the ground to stand. steady the scooter. http://mototh.com...
  • Page 86 Release the rear brake lever ( ). Bef ore starting of f , indicate your direction with the turn signals, and check for safe traffic conditions. Grasp the handlebars firmly with both hands. Never attempt one-handed operation; loss of vehicle control could result. (1) Rear brake lever http://mototh.com...
  • Page 87 To accelerate, open the throttle ( ) gradually; the scooter will move forward. OPEN Do not ‘‘BLIP’’ the throttle (open and CLOSE close rapidly) as the scooter will move forward suddenly, causing possible loss of control. close the throttle. To decelerate, (2) Throttle http://mototh.com...
  • Page 88 When slowing down the scooter, coordination of the throttle ( ) and front and rear brakes ( ) is most important. Both front and rear brakes should be applied together. Independent use of only the front or rear brake reduces stopping performance.
  • Page 89 When approaching a corner or turn, Af ter completing the turn, open the close the throttle ( ) fully, and slow the throttle gradually to accelerate the scooter down by applying both front and scooter. rear brakes ( ) at the same time. (2) Throttle (3) Front and rear brakes http://mototh.com...
  • Page 90 When descending a steep grade, close Avoid continuous use of the brakes, which the throttle ( ) fully and apply both may result in overheating and reduction of brakes ( ) to slow the scooter. braking efficiency. (2) Throttle (3) Front and rear brakes http://mototh.com...
  • Page 91 When riding on wet or loose surfaces, When the Idling Stop switch is at be especially cautious. ‘‘IDLING STOP’’ Engine will stop by the Idling Stop system, When riding in wet or rainy conditions or a few seconds after the scooter is stopped, on loose surfaces, the ability to maneuver with the throttle completely closed.
  • Page 92 ‘‘IDLING’’ to cancel the Idling Stop system. If the engine does not start even open the throttle, the battery may discharge. See your Honda dealer for checking the battery. See your Honda dealer for checking the battery as specified in the maintenance schedule (page http://mototh.com...
  • Page 93 PARKING Lock the steering to help prevent theft After stopping the scooter turn the (page ignition switch to the ‘‘OFF’’ position and Close the shutter to help prevent theft remove the key. (page Use the center stand to support the scooter while parked.
  • Page 94 ANTI-THEFT TIPS Always lock the steering and never leave the key in the ignition switch. This sounds simple but people do forget. LOCK STEERING Be sure the registration information for your scooter is accurate and current. Park your scooter in a locked garage whenever possible.

  • Page 95: The Importance Of Maintenance

    MAINTENANCE THE IMPORTANCE OF If your scooter overturns or becomes MAINTENANCE involved in a crash, be sure your Honda A well-maintained scooter is essential for dealer inspects all major parts, even if you safe, economical and trouble-free riding. It are able to make some repairs.

  • Page 96: Maintenance Safety

    Wheel removal should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.

  • Page 97: Safety Precautions

    Injury from moving parts. To ensure the best quality and reliability, Do not run the engine unless instructed use only new Honda Genuine Parts or their to do so. equivalents for repair and replacement. Read the instructions before you begin, and make sure you have the tools and skills required.

  • Page 98: Maintenance Schedule

    ) may require more technical information and tools. Consult your Honda dealer. Should be serviced by your Honda dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the Official Honda Shop Manual. In the interest of safety, we recommend these items be serviced only by your Honda dealer.
  • Page 99 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST 1,000 km Refer 1,000 mi ITEM NOTE MONTH page FUEL LINE THROTTLE OPERATION AIR CLEANER NOTE (2) EVERY 16,000 km (10,000 mi) R CRANKCASE BREATHER NOTE (3) SPARK PLUG VALVE CLEARANCE ENGINE OIL ENGINE OIL STRAINER SCREEN ENGINE IDLE SPEED RADIATOR COOLANT...
  • Page 100 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST 1,000 km Refer 1,000 mi ITEM NOTE MONTH page DRIVE BELT EVERY 8,000 km (5,000 mi) I, EVERY 24,000 km (15,000 mi) R FINAL DRIVE OIL NOTE (4) BATTERY BRAKE FLUID NOTE (4) BRAKE SHOES/PADS WEAR 109, 110 BRAKE SYSTEM...
  • Page 101 TOOL KIT The tool kit ( ) is in the tool kit compartment ( ) under the seat (page Some roadside repairs, minor adjustments and parts replacement can be performed with the tools contained in the kit. Standard/Phillips screwdriver Screwdriver handle Spark plug wrench Helmet wire Tool bag...

  • Page 102: Serial Numbers

    SERIAL NUMBERS The frame and engine serial numbers are The frame number ( ) is stamped on the required when registering your scooter. rear of the frame below the seat. They may also be required by your dealer when ordering replacement parts. The engine number ( ) is stamped on the Record the numbers here f or your lower left side of the crankcase.
  • Page 103 You will need the key number if you ever number plate ( ). have to replace a key. Store the plate in a safe place. To reproduce keys, bring all keys, key number plate and scooter to your Honda dealer. (1) Key (2) Key number plate http://mototh.com...
  • Page 104 COLOUR LABEL The colour label ( ) is attached to the center compartment (page It is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE (1) Colour label http://mototh.com...

  • Page 105: Air Cleaner

    Use the Honda Genuine air cleaner element or an equivalent air cleaner element specified for your model. Using the wrong Honda air cleaner element or a non-Honda air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems.

  • Page 106: Crankcase Breather

    CRANKCASE BREATHER Refer to the Safety Precautions on page Remove the crankcase breather tube ( ) from the air cleaner housing and drain deposits into a suitable container. Reinstall the crankcase breather tube. Service more frequently when riding in rain, at full throttle, or after the scooter is washed or overturned.
  • Page 107 API service label Viscosity SAE 10W-30 JASO T 903 standard NOT RECOMMENDED Do not use non-detergent, vegetable, or Suggested Oil castor based racing oils. Honda ‘‘4-STROKE MOTORCYCLE OIL’’ or equivalent. http://mototh.com...
  • Page 108 Viscosity: JASO T 903 standard Viscosity grade of engine oil should be The JASO T 903 standard is an index for based on average atmospheric temperature engine oils for 4-stroke motorcycle engines. in your riding area. The following provides a There are two classes: MA and MB.
  • Page 109 Engine Oil Engine oil quality is the chief factor If you do not have it and the necessary skill, we recommend that you have your Honda affecting engine service life. Change the engine oil as specified in the maintenance dealer perform this service.
  • Page 110 Reinstall the oil fill cap/dipstick. Place an oil drain pan under the crankcase. Remove the oil fill cap/ Start the engine and let it idle for 3 5 dipstick, oil drain bolt ( ) and sealing minutes. washer ( ). Stop the engine and wait 2 3 minutes.

  • Page 111: Engine Oil Strainer Screen

    ENGINE OIL STRAINER SCREEN The spring ( ) and oil strainer screen Refer to the Safety Precautions on page ( ) will come out when the oil strainer screen cap is removed. Drain the engine oil (page Clean the oil strainer screen. Remove the oil strainer screen cap ( ).
  • Page 112 Make sure there are no oil leaks. If a torque wrench is not used for this installation, see your Honda dealer as soon as possible to verify proper assembly. http://mototh.com...

  • Page 113: Spark Plug

    SPARK PLUG Remove the plug maintenance lid ( ) by Refer to the Safety Precautions on page removing the screw ( ). Recommended plugs: Standard: CPR7EA-9 (NGK) Never use a spark plug with an improper heat range. Severe engine damage could result.
  • Page 114 Disconnect the spark plug cap ( ) from Inspect the electrodes and center the spark plug. porcelain for deposits, erosion or carbon Clean any dirt from around the spark plug fouling. If the erosion or deposit is heavy, base. replace the plug. Clean a carbon or wet- Remove the spark plug using a spark plug fouled plug with a plug cleaner, otherwise wrench furnished in the tool kit.
  • Page 115 Install the removed parts in the reverse Make sure the plug washer is in good condition. order of removal. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading. Tighten the spark plug: If the old plug is good: 1/8 turn after it seats.
  • Page 116 Refer to the Safety Precautions on page Coolant Replacement Removing the radiator cap while the Coolant should be replaced by a Honda engine is hot can cause the coolant to dealer, unless the owner has proper tools spray out, seriously scalding you.

  • Page 117: Throttle Operation

    THROTTLE OPERATION FRONT AND REAR SUSPENSION Refer to the Safety Precautions on page INSPECTION Refer to the Safety Precautions on page Check for smooth rotation of the throttle grip from the fully open to the fully closed Check the front fork assembly by locking position at both full steering positions.

  • Page 118: Side Stand

    Put the side stand up and start the engine. Lower the side stand. The engine should stop as you put the side stand down. If the side stand system does not operate as described, see your Honda dealer for service. (1) Side stand spring http://mototh.com...

  • Page 119: Brake Pad Wear

    Front Brake Check the wear indicator marks ( ) on each pad. If either pad is worn to the wear indicator mark, replace both pads as a set. See your Honda dealer for this service. (1) Wear indicator marks http://mototh.com...

  • Page 120: Brake Shoe Wear

    ( ). If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your Honda dealer for this service. When the brake service is necessary, see your Honda dealer. Use only Honda Genuine Parts or its equivalent.
  • Page 121 If your battery seems weak and/or is disposal. leaking electrolyte (causing hard starting or other electrical troubles), contact your Honda dealer. The battery gives off explosive Your battery is a maintenance-free type and hydrogen gas during normal operation. can be permanently damaged if the cap strip is removed.
  • Page 122 Idling Stop switch to ‘‘ ’’ and do not to use the Idling Stop IDLING system. See your Honda dealer to check the battery. See your Honda dealer for checking the battery as specified in the maintenance...
  • Page 123 Remove the battery holder ( ). Disconnect the negative ( ) terminal lead ( ) from the battery first, then disconnect the positive ( ) terminal lead ( ). Remove the battery ( ). Installation: Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal.

  • Page 124: Fuse Replacement

    When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your Honda dealer for repair. Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.
  • Page 125 Fuse Box: The fuse box ( ) is located near the battery. The specified fuses are: Main fuse 1 Main fuse 2 Sub fuse 10A, 15A Remove the battery cover (page Open the fuse box cover ( ). Pull out the old fuse and install a new fuse. The spare fuses ( ) are located in the fuse box.

  • Page 126: Bulb Replacement

    BULB REPLACEMENT Refer to the Safety Precautions on page Be sure to turn the ignition switch OFF when replacing the bulb. The light bulb becomes very hot while the Do not use bulbs other than those light is ON, and remains hot for a while specified.
  • Page 127 Headlight Bulb Pull back the rubber dust cover ( ). Turn the bulb ( ) counterclockwise, and remove it. Remove the bulb from the connector ( ). Install a new bulb in the reverse order of removal. Install the rubber dust cover with its ‘‘TOP’’...
  • Page 128 Position Light Bulb The right and left position light bulbs replacement can be done in the same way. Turn the socket ( ) counterclockwise, and remove it. Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal.
  • Page 129 Brake/Tail Light Bulb Remove the screws ( ). While the rear cover ( ) pressing as illustration, unhook the prongs ( ), from the front side of the rear cover. Remove the rear cover. (1) Screws (2) Rear cover (3) Prongs http://mototh.com...
  • Page 130 Turn the socket ( ) counterclockwise, and remove it. Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. (4) Socket (5) Bulb http://mototh.com...
  • Page 131 Front Turn Signal Bulb The right and left turn signal bulbs replacement can be done in the same way. Turn the socket ( ) counterclockwise, and remove it. Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal.
  • Page 132 Rear Turn Signal Bulb The right and left turn signal bulbs replacement can be done in the same way. Remove the turn signal assembly ( ) by removing the screws ( ). Unhook the hook ( ) and remove the turn signal lens ( ) from the turn signal assembly.
  • Page 133 License Light Bulb Remove the screws ( ). Remove the license light cover ( ). Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal. (1) Screws (2) License light cover (3) Bulb http://mototh.com...
  • Page 134 CLEANING Clean your scooter regularly to protect the Washing the scooter surface finishes and inspect for damage, Rinse the scooter thoroughly with cool wear, and oil, coolant or brake fluid leakage. water to remove loose dirt. Clean the scooter with a sponge or soft Avoid cleaning products that are not cloth using cool water.
  • Page 135 Af ter cleaning, rinse the scooter Test the brakes before riding the scooter. thoroughly with plenty of clean water. Several applications may be necessary to Strong detergent residue can corrode restore normal braking performance. alloy parts. Dry the scooter, start the engine and let it Braking efficiency may be temporarily run for several minutes.
  • Page 136 Finishing Touches Removing Road Salt After washing your scooter, consider using Road Salt used on roads during winter and a commercially-available spray cleaner/ salt from seawater causes rust. polish or quality liquid or paste wax to finish Wash your scooter as follows after it has the job.
  • Page 137 Painted Aluminum Wheel Maintenance Aluminum may corrode from contact with dirt, mud, or road salt. Clean the wheels af ter riding through any of these substances. Use a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds.

  • Page 138: Storage Guide

    STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the scooter. In addition, Petrol is highly flammable and necessary repairs should be made BEFORE explosive. You can be burned or storing the scooter;...
  • Page 139 To prevent rusting in the cylinder, Remove the battery. Store in an area perform the following: protected from freezing temperatures Remove the spark plug cap from the and direct sunlight. spark plug. Using tape or string, secure Slow charge the battery once a month. the cap to any convenient plastic body Wash and dry the scooter.

  • Page 140: Removal From Storage

    REMOVAL FROM STORAGE Uncover and clean the scooter. Change the engine oil if more than 4 months have passed since the start of storage. Charge the battery as required. Install the battery. Drain any excess aerosol rust-inhibiting oil from the fuel tank. Fill the fuel tank with fresh petrol.

  • Page 141: Taking Care Of The Unexpected

    Also, be sure to have your vehicle is involved in the crash. Honda dealer check the f rame and suspension after any serious crash. If you decide that you are capable of riding safely, first evaluate the condition of your scooter.
  • Page 142 http://mototh.com...
  • Page 143 58 X 57.9 mm 10.6:1 153 cm http://mototh.com...

  • Page 144: Chassis And Suspension

    CHASSIS AND SUSPENSION Caster 27°00’ Trail 86 mm (3.4 in) Tyre size, front 90/90-14M/C 46P SS-560F Tyre size, rear 100/90-14M/C 57P SS-560R Tyre type bias-ply, tubeless POWER TRANSMISSION Primary reduction V Belt Final reduction 11.271 http://mototh.com...
  • Page 145 ELECTRICAL Battery 12V 6Ah (10HR) / 6.3Ah (20HR) Generator 0.308 kW / 5,000 min (rpm) LIGHTS Headlight 12V 35/30W Brake/Tail light 12V 21/5W Turn signal light Front 12V 21W Rear 12V 21W Position light 12V 5W License light 12V 5W FUSE Main fuse 1 Main fuse 2...

  • Page 146: Catalytic Converter

    NOx. A replacement unit must be an the catalyst metals, making the catalytic original Honda part or its equivalent. converter ineffective. The catalytic converter must operate at a Keep the engine in good running high temperature for the chemical reactions condition.

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