HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-42V4100 RM-YD023 US/CND KDL-42V4100 RM-YD023 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 5/2008 :UPDATED ITEM REVISION DATE SUBJECT 5/2008 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-42V4100 RM-YD023 US/CND KDL-42V4100 RM-YD023 MX/LATIN AMERICA KDL-42V4100 RM-YD023 LCD DIGITAL COLOR TELEVISION 9-883-788-02...
“PLAYSTATION” is a registered trademark Guide International, Inc. and/or one of its affiliates. and “PS3” is a trademark of Sony Computer Entertainment Inc. The TV Guide On Screen system is protected by one or more of the following United States...
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KDL-42V4100 KDL-42V4100 Speaker Output 10W+10W 58 X 126 mm x 5 in Dimensions (W x H x D) with stand 1,033 x 718 x 307 mm x 28 x 12 without stand 1,033 x 677 x 110 mm x 26...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-42V4100 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-42V4100...
KDL-42V4100 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-42V4100 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-42V4100 LED Indicators Number of times Diagnostic Item STANDBY lamp Possible Location Description flashes Main Power 2 times Power Supply Board Main Board DC Alert 3 times Power Supply Board Panel Alert 5 times LCD Panel Power Supply Board Backlight...
KDL-42V4100 1-3. SIDE JACK BRACKET, BU SHIELD, BU BOARD REMOVAL Release hook and slide out Side Jack Bracket from BU Board Remove 2 HEX screws Disconnect 6 connectors Remove 9 screws Main Bracket Side Jack Bracket BU Board BU Shield 1-4.
KDL-42V4100 1-6. STRUCTURAL FRAMES AND BRACKETS REMOVAL Remove 3 screws from Main Bracket Remove 4 screws from G Frames Remove 2 screws from Top Vesa Bracket Remove 6 screws from Spine Frames Remove 8 screws from Bottom Vesa Brackets Remove 4 screws from Bottom Frame...
KDL-42V4100 1-7. SPEAKERS, UNDER BAR, H3E BOARD, H4K BOARD AND LIGHT GUIDE REMOVAL Slide out Speaker (L) unit from Bezel Slide out Speaker (R) unit from Bezel Under Bar Remove 2 screws from Under Bar Disconnect 1 connector and Slide...
KDL-42V4100 WIRE DRESSING LEGEND SHEET CORE C (2-688-011-01) QTY=10 LCD TAPE (2-688-062-01) LEFT PANEL INVERTER QTY=4 CAUTION: SLIDE CLAMP (2-650-770-11) QTY=9 Make sure there is SLACK in cables or connector will disconnect during transportation. G2D Board Left Panel Inverter Board...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 LCD TAPE (2-688-062-01) LEFT PANEL INVERTER (Continued) CAUTION QTY=4 Make sure inverter wires are flat on SLIDE CLAMP (2-650-770-11) QTY=9 panel. Wire cannot touch bottom of BU-Bracket. Wire will get cut on sharp edge.
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 RIGHT PANEL LCD TAPE (2-688-062-01) QTY=4 INVERTER SLIDE CLAMP (2-650-770-11) CAUTION: QTY=9 Make sure there is SLACK in cables or connector will disconnect during transportation. Dress wires in Slide Clamp. Use Sheet Core C to hold wires to panel...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 LCD TAPE (2-688-062-01) RIGHT PANEL INVERTER (Continued) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 New G2 Support Bracket (blue box area) Will have built-in clips for inverter harness. No use Sheet Core C Tape. KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 RIGHT PANEL INVERTER – G2 Board BRACKET LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) Dress Balancer Bd harness under black U-Clips on the G2 Board QTY=9 bracket. Dress Balancer Bd harness in black clips on the G Board bracket.
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 HARNESS INSTALLATION ON PANEL LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 BLUE TAPE IS CENTER OF PANEL. BLACK UL TAPE INDICATES WHERE HIMELON TAPE IS APPLIED. Use SCREW on Panel as Guide where to place BLUE UL tape. Apply Himelon Tape (Sheet Core C) Over UL tape on harness (3places in this photo) MAKE SURE there is not a lot of excess slack on the cable when taping to SIDE of panel.
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 H Boards & Speaker Harness LCD TAPE (2-688-062-01) Use Black UL tape on harness to indicate where Himelon QTY=4 (Sheet Core C) will be placed. SLIDE CLAMP (2-650-770-11) QTY=9 NO NEED himelon tape over panel edge.
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 H4 Board Wire Routing Detail LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 ADD LCD TAPE on Rt. Speaker. DO NOT block hole in magnet with LCD Tape! KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 H4 Board Wire Routing CAUTION LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 CAUTION: Keep these areas CLEAR of wires. Make sure wires do not cross OVER the Speaker brackets. [Pinch Point with Rear Cover]...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Combination H Board / Speaker Harness LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 Apply LCD Tape for Left Speaker harness. (2Places) KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 LCD TAPE (2-688-062-01) Lower QTY=4 SLIDE CLAMP (2-650-770-11) LCD Bracket QTY=9 Dress Multi-Harness in 2 slide clamps as Dress LEFT Speaker wires with LCD Tape Shown. Make sure that clamps are Locked In T-shaped hole on Lower LCD and BU-Bracket.
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 LCD TAPE (2-688-062-01) BU Board QTY=4 SLIDE CLAMP (2-650-770-11) Support Plate QTY=9 Dress Multi-Harness in 4 slide clamps as Shown. Make sure that clamps are Locked In T-shaped hole on BU-Bracket. KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 LCD TAPE (2-688-062-01) CAUTION: QTY=4 Multi-Harness Routing Caution SLIDE CLAMP (2-650-770-11) Keep harnesses away from JIG QTY=9 Connectors. CAUTION: Route 30P Harness ON TOP of 13P Power Connector harness as shown. KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Switch Unit Routing/Dressing LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 Dress H1 Board wires in Slide Clamp Use Tape, LCD (1 place) (2 places) Sheet Core C replaced by Plastic Bracket. KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 LVDS CABLE ROUTING/DRESSING LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 Apply Sheet Core C to secure LVDS Cable to panel. Route LVDS Cable in Slide Clamp on Spine Frame. NOTE Apply 3x8mm screw...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Pig-Tail AC Cord LCD TAPE (2-688-062-01) Dress AC Cord Cable in Slide Clamp as shown. Place AC grommet in QTY=4 Undercover as shown. SLIDE CLAMP (2-650-770-11) QTY=9 KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Pig-Tail AC Cord – Cord Dressing in Undercover LCD TAPE (2-688-062-01) QTY=4 STEP1: AC Cord as Packaged From Vendor (installed) SLIDE CLAMP (2-650-770-11) QTY=9 CAUTION Be Careful to not scratch rear cover or stand base with AC Plug Metal Tabs.
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Pig-Tail AC Cord – Cord Dressing in Undercover LCD TAPE (2-688-062-01) QTY=4 STEP2: Installing Male AC PLUG in Holder & Cable Clamp SLIDE CLAMP (2-650-770-11) QTY=9 KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Pig-Tail AC Cord – Cord Dressing in Undercover LCD TAPE (2-688-062-01) QTY=4 STEP3: Routing & Dressing Before Applying Plastic Beaded Tie SLIDE CLAMP (2-650-770-11) QTY=9 KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Pig-Tail AC Cord – Cord Dressing in Undercover LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 DETAIL: AC Cord Plastic Beaded Tie Position KDL-42V4100...
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KDL-42V4100 LEGEND SHEET CORE C (2-688-011-01) QTY=10 Pig-Tail AC Cord – Cord Dressing in Undercover LCD TAPE (2-688-062-01) QTY=4 SLIDE CLAMP (2-650-770-11) QTY=9 AC Cord Final dressed condition KDL-42V4100...
KDL-42V4100 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA TVLF CHECK SERVICE There are no adjustments necessary for these models. All data has COLOR ADJ 00100 been set for optimal viewing for our customers. The following sections R_DRV are for informational purposes only.
KDL-42V4100 2-4. USING THE REMOTE COMMANDER TO VIEW SERVICE DATA POWER Use the buttons on the Remote Commander to access the service menu items and adjust the data values. 1. Access Service Mode. Press the following buttons on the Remote Commander within a...
KDL-42V4100 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION SWITCH UNIT (CONTAINS H1) POWER UNIT 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
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KDL-42V4100 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
KDL-42V4100 3-3. BLOCK DIAGRAM New Device New Device Rear Inputs 480i YOUT for CC Trident Trident for ATSC FHD Panel Digital Video Video SW Video SW NTSC for PAP LVDS ITU-R BT.656 S + Video1 T-Con NTSC for CC ITU-R BT.1120...
(SCREWS TO ATTACH TABLE-TOP STAND TO TV) 2-580-602-01 SCREW, +PSW M4X12 3-879-889-01 LABEL, INFORMATION For product protection and safety reasons, Sony strongly recommends that 2-580-644-01 SCREW, +KTP2 3X8 (MX AND LATIN AMERICA MODELS ONLY) you use the screws provided with the TV.
See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-629-01 SCREW, +BVST 3X8 4-635-966-01 SCREW (HEX) REF.
See Appendix A: Encryption Key Components in the back of this manual. 4-3. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-629-01 SCREW, +BVST 3X8 BLOCK SWITCH...
See Appendix A: Encryption Key Components in the back of this manual. 4-4. BEZEL ASSEMBLY AND LCD PANEL (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-640-01 SCREW, +BVTP2 4X16...
See Appendix A: Encryption Key Components in the back of this manual. 4-5. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) KDL-42V4100 DISCRIPTION REMARKS...
KDL-42V4100 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
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KDL-42V4100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-42V4100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-42V4100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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CERAMIC CHIP 10μF 6.3V (SCREWS TO ATTACH TABLE-TOP STAND TO TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to IC401...
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.