AEG AWS-6 Operator's Manual page 2

TECHNICAL DATA Sander/Grinder
Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 ac
Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 A
No-load RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,000 RPM
Spindle Thread Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8" -11
Wheel Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4½ in
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
the warnings and instructions may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.
the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while op-
erating a power tool. Distractions can cause you
to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodifi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the
risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
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• Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools
that have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it was designed.
• Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
• Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tool's operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
SERVICE
• Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES
Safety Warnings Common for Grinding, Sand-
ing, Wire Brushing or Abrasive Cutting-Off
Operations:
• This power tool is intended to function as a
grinder, sander, wire brush or cut-off tool. Read
all safety warnings, instructions, illustrations
and specifi cations provided with this power tool.
Failure to follow all instructions listed below may
result in electric shock, fi re and/or serious injury.
• Operations such as polishing are not recom-
mended to be performed with this power tool.
Operations for which the power tool was not de-
signed may create a hazard and cause personal
injury.
• Do not use accessories which are not specifi -
cally designed and recommended by the tool
manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe
operation.
• The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and fl y apart.
• The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
• The arbour size of wheels, fl anges, backing pads
or any other accessory must properly fi t the
spindle of the power tool. Accessories with arbour
holes that do not match the mounting hardware of
the power tool will run out of balance, vibrate exces-
sively and may cause loss of control.
• Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or acces-
sory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged accesso-
ries will normally break apart during this test time.
• Wear personal protective equipment. Depending
on application, use face shield, safety goggles
or safety glasses. As appropriate, wear dust
mask, hearing protectors, gloves and work shop
apron capable of stopping small abrasive or
workpiece fragments. The eye protection must
be capable of stopping fl ying debris generated
by various operations. The dust mask or respirator
must be capable of fi ltrating particles generated by
your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
• Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fl y away and
cause injury beyond immediate area of operation.
• Hold power tool by insulated gripping surfaces
only, when performing an operation where the
cutting accessory may contact hidden wiring or
its own cord. Cutting accessory contacting a live
wire may make exposed metal parts of the power
tool live and shock the operator.
• Position the cord clear of the spinning acces-
sory. If you lose control, the cord may be cut or
snagged and your hand or arm may be pulled into
the spinning accessory.
• Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the power
tool out of your control.
• Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
• Regularly clean the power tool's air vents. The
motor's fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
• Do not operate the power tool near fl ammable
materials. Sparks could ignite these materials.
• Do not use accessories that require liquid cool-
ants. Using water or other liquid coolants may result
in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or
snagged rotating wheel, backing pad, brush or
any other accessory. Pinching or snagging causes
rapid stalling of the rotating accessory which in turn
causes the uncontrolled power tool to be forced in
the direction opposite of the accessory's rotation at
the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel
that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb
out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of the
wheel's movement at the point of pinching. Abrasive
wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and
can be avoided by taking proper precautions as
given below.
• Maintain a fi rm grip on the power tool and posi-
tion your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if
provided, for maximum control over kickback
or torque reaction during start-up. The operator
can control torque reactions or kickback forces, if
proper precautions are taken.
• Never place your hand near the rotating acces-
sory. Accessory may kick back over your hand.
• Do not position your body in the area where
power tool will move if kickback occurs. Kick-
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