Napoleon 1600C-1 Installation And Operating Instructions Manual
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Napoleon 1600C-1 Installation And Operating Instructions Manual

Napoleon 1600C-1 Installation And Operating Instructions Manual

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See also: Installation and Operating Instrictions
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.)
PARTICULATE EMISSION STANDARDS BY E.E.M.C. THESE STOVES HAVE BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD. TO STANDARDS : UL 1482 / ULC-S627.
MODEL
1600C-1

SAFETY INFORMATION

WARNING
!
If the information in these instructions is not followed exactly, a
fi re or explosion may result causing property damage, personal
injury or death. Improper installation, adjustment, alteration,
service or maintenance can cause injury or property damage,
bodily injury or even death. Please read entire manual before
you install and use your appliance.
This appliance has not been tested with an unvented gas log
set. To reduce risk of fi re or injury, do not install an unvented
gas log set into the appliance.
- This appliance can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc. placed too
close can catch fi re.
- Children and pets must be kept from touching the appliance when it is hot.
- The chimney must be sound and free of cracks. Before installing this unit,
contact the local building or fi re authority and follow their guidelines.
- Operate only with the door tightly closed.
- Burn wood behind the log retainer directly on the fi rebricks.
- Do not use an elevated grate or otherwise raise the fi re.
- At least 14 square inches of outside air must be admitted to the room or
directly to the unit through a 4" diameter pipe.
- This appliance is designed to burn natural wood only. Higher effi ciencies
and lower emissions generally result when burning air dried seasoned
hardwoods, as compared to softwoods or to green or freshly cut
hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline, engine oil,
etc.
- Do not burn treated wood, coal, charcoal, colored paper, cardboard,
solvents or garbage.
- Do not let the appliance become hot enough for any part to glow red.
- KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to
achieve heat output rates that exceed design specifi cations can result in
steel distortion and damage.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
MODEL 1600C-1 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.27
W415-0721 / B / 05.03.11
1

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Summary of Contents for Napoleon 1600C-1

  • Page 1: Safety Information

    CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.) PARTICULATE EMISSION STANDARDS BY E.E.M.C. THESE STOVES HAVE BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD. TO STANDARDS : UL 1482 / ULC-S627. MODEL 1600C-1 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES. MODEL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS SPECIFICATIONS GENERAL INSTRUCTIONS GENERAL INFORMATION CALIFORNIA PROP 65 RATING PLATE INFORMATION PRE-INSTALLATION PREPARATION APPLIANCE PLACEMENT CLEARANCE TO COMBUSTIBLES 3.2.1 STOVE INSTALLATION USING SINGLE OR DOUBLE WALL CONNECTORS WITH OR WITHOUT REAR SHIELD. ALCOVE INSTALLATION FLOOR PROTECTION MOBILE HOME INSTALLATION INSTALLATION...

  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW See the section “INSTALLATION - CHIMNEY” See the section “EPRS OPTIONAL REAR SHEILD INSTALLATION” See the section “EP65 OPTIONAL BLOWER INSTALLATION” See the section “ASH FENDER INSTALLATION” Rating Plate, see “RATING PLATE INFORMATION” section. See the section “DRAFT”...

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...

  • Page 5: Dimensions

    6.000” O heat shield*** Rear Shield 24.000” 28.000” 18.500” 18.750” 24.000” SPECIFICATIONS SPECIFICATIONS MODEL 1600C-1 WIDTH X DEPTH 27.000" X 24.000" HEIGHT 28.000" REAR FLUE HEIGHT 27.750" CHAMBER (D.W.H.) 11.900" X 20.400" X 10.400" CAPACITY (CUBIC FEET) 1.460 FT³ APP. AREA HEATED * 600-1200 FT²...

  • Page 6: General Instructions

    GENERAL INFORMATION The 1600C-1 was specifi cally designed over many months of research to meet the 1990 U.S.A. EPA particulate emission standards and has been extensively tested in Canadian laboratories. This system is the most effi cient, simple and trouble free...

  • Page 7: California Prop 65

    AIR INLET PATH The 1600C-1 is designed to be operated with both the main and ash door closed. The heat EXHAUST PATH produced is mainly transmitted through the window and the body of the appliance. Combus- tion occurs on the bottom of the combustion chamber with a draft entry through the top of the combustion chamber.

  • Page 8: Pre-Installation Preparation

    12" or less. ALCOVE INSTALLATION Model 1600C-1 may be installed into an alcove having a depth of not more than 4 feet and a 16” height of at least 7 feet, when using a listed double wall connector that is rated for a mini- 84”...

  • Page 9: Floor Protection

    DO NOT INSTALL THE APPLIANCE IN ANY WAY THAT MIGHT COMPROMISE THE STRUCTURAL IN- TEGRITY OF THE MOBILE HOME FLOOR, WALLS, CEILING, OR ROOF. MODEL 1600C-1 IS APPROVED FOR INSTALLATION IN MOBILE HOMES IN BOTH CANADA AND THE UNITED STATES.

  • Page 10: Chimney

    CHIMNEY WARNING NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE. THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO COMBUSTIBLE CHASE MATERIALS TO CAUSE FIRE. DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY SYSTEM SERVING ANOTHER APPLIANCE. TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING THE PROVISIONS OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE.

  • Page 11: Chimney Connection

    4.1.1 CHIMNEY CONNECTION Your chimney connector and chimney must have the same diameter as the appliance’s exhaust outlet. The appliance pipe must be made of aluminized or cold roll steel with a minimum 24 gauge thickness. It is strictly forbidden to use galvanized steel. For installation of your chimney connector, the following recommendations may be useful.

  • Page 12: Adding Chimney Sections

    4.1.2 ADDING CHIMNEY SECTIONS Add chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally.

  • Page 13: Typical Through The Ceiling

    4.1.3 TYPICAL THROUGH THE CEILING Move the stove into position with the fl ue centered, midpoint between two joists to prevent having to cut them. Use a plumb bob to line up the center. Cut and frame an opening in the ceiling to provide a 2” clearance between the outside of the chimney and any combustible material.

  • Page 14: Typical Through The Wall

    4.1.4 TYPICAL THROUGH THE WALL If possible, design the installation so that the connector does not pass through a combustible wall. If during your installation you must pass through a combustible wall, check with your building inspector before you be- gin.

  • Page 15: Typical Existing Masonry

    4.1.5 TYPICAL EXISTING MASONRY You can also install your appliance using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory- built thimble, or construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifi...

  • Page 16: Venting

    VENTING Connect the appliance to a chimney system using a listed double wall connector with a minimum RAIN CAP clearance rating of 12" or less. Use chimney sys- tem listed to ULC S629 in Canada or UL 103HT in the USA. ROOF FLASHING The chimney must be installed in accordance with the manufacturer's instructions.

  • Page 17: Finishing

    5.0 FINISHING DOOR REMOVAL WARNING BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE. DO NOT STRIKE OR SLAM DOOR. Pivot the door open and lift the door and pins off the bushings. Set the door aside being careful not to scratch the paint.

  • Page 18: Heat Shield Installation

    HEAT SHIELD INSTALLATION The heat shield stored in the appliance must be installed under the appliance with the 2 provided screws. 6.0 OPTIONAL KIT INSTALLATIONS EPRS OPTIONAL REAR SHIELD INSTALLATION HARDWARE INCLUDED: QTY. DESCRIPTION Screws Spacers For reduced clearances installation must comply with NFPA 211 or CAN/CSA-B365.

  • Page 19: Ep65 Optional Blower Installation

    DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY. The 1600C-1 may only be operated with the doors open when spark screen EP90-K is used and installed properly.

  • Page 20: Optional Outside Air Kit Installation And Floor Securing

    When installing the 1600C-1 in a mobile home, use the 111KT Outside air kit in conjunction with the 113KT Outside Air FLOOR Adaptor Kit.

  • Page 21: Operation

    CAUSE SKIN BURNS. WEAR GLOVES TO OPERATE YOUR APPLIANCE. NEVER OPERATE THE STOVE WITH THE GRATE COVER REMOVED. Your Napoleon® EPA listed product is a Hi-Tech appliance, designed with the most advanced technology. The appliance is extremely airtight. It has an exclusive direct outside air supply (optional kit), a safety fea-...
  • Page 22 The appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to suffi ciently ventilate the room during the fi rst few hours of operation. To start, a brisk fi...

  • Page 23: Air Control

    AIR CONTROL WARNING ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START-UP AND RE-FUELING. BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE. Draft is the force which moves air from the appliance up through the chimney.

  • Page 24: Lighting A Fire

    LIGHTING A FIRE 7.4.1 FLASH FIRE A fl ash fi re is a small fi re burned quickly when you don't need much heat. After your kindling has "caught", load at least 3 pieces of wood, stacked loosely. Burn with the draft control fully open or closed only slightly.

  • Page 25: Maintenance

    8.0 MAINTENANCE WARNING TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. Check your chimney and chimney connector for creosote and soot buildup weekly until a safe frequency for cleaning is established.

  • Page 26: Creosote Formation And Removal

    CREOSOTE FORMATION AND REMOVAL When wood is burned slowly, it produces tar and other organic vapours which combine with expelled moisture to form creosote. These vapours condense in the relatively cooler chimney fl ue of a slow burning fi re and when ignited, make an extremely hot fi...

  • Page 27: Glass Replacement

    GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.

  • Page 28: Wood

    WOOD THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED WOOD, COAL, CHARCOAL, COLOURED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. THIS APPLIANCE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THE APPLIANCE.

  • Page 29: Replacements

    9.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
  • Page 30 AXLE, DOOR LATCH W562-0052 GASKET, DOOR W562-0053 GASKET, ASH PAN DOOR W562-0056 GASKET, FLUE COLLAR W562-0051 GASKET, TOP PLATE W570-0126 SHOULDER SCREW W385-0334 ALUMINUM NAPOLEON ® LOGO ACCESSORIES PART NUMBER DESCRIPTION EP65 BLOWER KIT EP90-K SCREEN KIT 113KT OUTSIDE AIR...
  • Page 31 W415-0721 / B / 05.03.11...

  • Page 32: Troubleshooting

    10.0 TROUBLESHOOTING WARNING TURN OFF THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. WHEN CHECKING CONNECTIONS, INSTALLING JUMPER WIRES (FOR TEST PURPOSES ONLY) OR REPLACING COMPONENTS, UNPLUG HEATER FROM THE RECEPTACLE TO PREVENT ELECTRICAL SHOCK OR DAMAGE TO THE COMPONENT.

  • Page 33: Warranty

    All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®...

  • Page 34: Service History

    12.0 SERVICE HISTORY 43.1 W415-0721 / B / 05.03.11...
  • Page 35 13.0 NOTES 44.1 W415-0721 / B / 05.03.11...
  • Page 36 44.1 W415-0721 / B / 05.03.11...

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