Related Manuals for Sony KDE-P37XS1
Summary of Contents for Sony KDE-P37XS1
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Page 1: Service Manual
RM-Y1011 SERVICE MANUAL CHASSIS MODEL MODEL COMMANDER DEST COMMANDER DEST KDE-P37XS1 KDE-P42XS1 RM-Y1011 RM-Y1011 KDE-P37/42XS1 RM-Y1011 FLAT PANEL COLOR TV - 1 -... -
Page 2: Table Of Contents
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE DIRECTLY CONNECTED TO THE POWER LINE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. -
Page 3: Caution
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com - 3 -... -
Page 4: Specifications
RM-Y1011 y l l l l a . s l . s l . s l n i l . s l n i l . s l e i l l a i . e l i g i l a i n i l c i t... -
Page 5: Connectors
RM-Y1011 21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) Output impedence : Less than 1kohm*... - Page 6 RM-Y1011 XS1 SELF DIAGNOSTIC SOFTWARE The identification of errors within the XS1 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
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Page 7: General
RM-Y1011 SECTION 1 GENERAL – 7 –... - Page 8 RM-Y1011 – 8 –...
- Page 9 RM-Y1011 – 9 –...
- Page 10 RM-Y1011 – 10 –...
- Page 11 RM-Y1011 – 11 –...
- Page 12 RM-Y1011 – 12 –...
- Page 13 RM-Y1011 – 13 –...
- Page 14 RM-Y1011 – 14 –...
- Page 15 RM-Y1011 – 15 –...
- Page 16 RM-Y1011 – 16 –...
- Page 17 RM-Y1011 – 17 –...
- Page 18 RM-Y1011 – 18 –...
- Page 19 RM-Y1011 – 19 –...
- Page 20 RM-Y1011 – 20 –...
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Page 21: Disassembly
RM-Y1011 SECTION 2 DISASSEMBLY 2-1. REAR COVER REMOVAL 2-2. SPEAKER COVER REMOVAL – 21 –... -
Page 22: Speaker Removal
RM-Y1011 2-3. SPEAKER REMOVAL 2-4. H1 BOARD REMOVAL – 22 –... -
Page 23: H2 Board Removal
RM-Y1011 2-5. H2 BOARD REMOVAL 2-6. H3 BOARD REMOVAL – 23 –... -
Page 24: H4 Board Removal
RM-Y1011 2-7. H4 BOARD REMOVAL 2-8. HMP BOARD COVER REMOVAL – 24 –... -
Page 25: U1 Board Removal
RM-Y1011 2-9. U1 BOARD REMOVAL 2-10. APS-202 BOARD REMOVAL – 25 –... -
Page 26: Set-Up Adjustments
RM-Y1011 SECTION 3 SET-UP ADJUSTMENTS 3-1. CVBS PAL System Adjustment 3-2. CVBS NTSC System Adjustment – 26 –... -
Page 27: Yc Pal System Adjustment
RM-Y1011 3-3. CVBS SECAM System Adjustment 3-4. YC PAL System Adjustment – 27 –... -
Page 28: Cvbs Secam System Adjustment
RM-Y1011 3-5. YC NTSCSystem Adjustment 3-6. YC SECAM System Adjustment – 28 –... -
Page 29: Rgb System Adjustment
RM-Y1011 3-7. RGB System Adjustment 3-8. YUV System Adjustment – 29 –... -
Page 30: Hdtv Component System Adjustment
RM-Y1011 3-9. HDTV Component System Adjustment 3-10. White Balance Adjustment – 30 –... -
Page 31: Block Diagrams (1)
4-1. BLOCK DIAGRAMS (1) POWER/EPG STBY CN9701 D9701 POWER LED SWITCH DRIVER Q9705 Q9703 IC9701 IC9702 SIRCS 4 CH ADDRESS RED/GREEN TO A3 BOARD CN4601 SWITCH DAC 4 Q9704 PIC OFF D9704 Q9700 DAC 3 SWITCH BLUE Q9701 DAC 2 SWITCH TIMER D9703... -
Page 32: Block Diagrams (2)
4-1. BLOCK DIAGRAMS (2) 4-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM IC6004 J6006 YUV SWITCH J6001 (2/2) : SOLID YUV CR SEL Y OUT BUFFER Y SEL R-TUN R OUT Q6020 YUV CB SEL CB OUT BUFFER CB SEL R IN 1 R IN... -
Page 33: H1 Board Schematic Diagram
~ H1 Board Schematic Diagram [ Switch ] ~ H1.-XS1 CN9501 SWITCH STBY5V COMPONENTS MARKED AS XX ARE NOT FITTED TO THIS MODEL P-SW(-) R9501 TO A3 BOARD P-ON CN4603 1/10W KEY1 C9501 KEY2 D9501 UDZS-TE17-12B R9509 R9516 R9502 R9512 R9510 R9511 R9520... -
Page 34: H1 Printed Wiring Board
~ H2 Printed Wiring Board Conductor Side A ~ ~ H1 Printed Wiring Board Conductor Side A ~ ~ H2 Printed Wiring Board Conductor Side B ~ ~ H1 Printed Wiring Board Conductor Side B ~ - 34 -... -
Page 35: H3 Board Schematic Diagram
TO A3 BOARD CN4601 H3.-XS1 LED & IR RECEIVER COMPONENTS MARKED AS XX ARE NOT FITTED TO THIS MODEL ~ H3 Board Schematic Diagram [ LED & IR Receiver ] ~ H4.-XS1 CN9801 D9805 TO A3 BOARD R9801 D9801 LOGO CN4901 NSPW515BSA0 Q9801... -
Page 36: H3 Printed Wiring Board
~ H4 Printed Wiring Board Conductor Side A ~ ~ H3 Printed Wiring Board Conductor Side A ~ ~ H4 Printed Wiring Board Conductor Side B ~ ~ H3 Printed Wiring Board Conductor Side B ~ - 36 -... -
Page 37: U1 Schematic Diagram
U1.-XS1 INPUT TERMINAL, AV SW, AUDIO COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL ~ U1 Board Schematic Diagram [ Input Terminal, AV SW, Audio ] Page 1/6 ~ - 37 -... - Page 38 U1-XS1 2.2K 0.22 0.22 2SA1774R 6.3V 2SA1774R 2SC4617R 6.3V 2SC1623-L5L6 2.2K 2.2K 0.22 2.2K 2.2K 0.22 2SC3624A 2SC3642A 2.2K 2.2K 0.22 5.5V C6176 0.22 U1(2/6) Board Waveforms 50us/div 50us/div 420mVp-p (H) 235mVp-p (H) COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL ~ U1 Board Schematic Diagram [ Input Terminal, AV SW, Audio ] Page 2/6 ~ - 38 -...
- Page 39 U1.-XS1 COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL ~ U1 Board Schematic Diagram [ Input Terminal, AV SW, Audio ] Page 3/6 ~ - 39 -...
- Page 40 U1.-XS1 JR6004 COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL TO H2 BOARD CN9601 ~ U1 Board Schematic Diagram [ Input Terminal, AV SW, Audio ] Page 4/6 ~ - 40 -...
- Page 41 U1.-XS1 U1(5/6) Board Waveform 100ns/div BTF-EU611 2.9Vp-p (H) FB6037 C6042 NJM2123M MA111-TX COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL ~ U1 Board Schematic Diagram [ Input Terminal, AV SW, Audio ] Page 5/6 ~ - 41 -...
- Page 42 U1.-XS1 COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL ~ U1 Board Schematic Diagram [ Input Terminal, AV SW, Audio ] Page 6/6 ~ - 42 -...
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Page 43: U1 Printed Wiring Board
~ U1 Board Semiconductor Location Table Side A ~ ~ U1 Printed Wiring Board Conductor Side A ~ ~ U1 Board IC Voltage Table ~ ~ U1 Board Semiconductor Voltage Table ~ - 43 -... - Page 44 ~ U1 Printed Wiring Board Conductor Side B ~ ~ U1 Board Semiconductor Location Table Side B ~ - 44 -...
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Page 45: N1 Schematic Diagram
TO APS202 BOARD TO U1 BOARD CN9008 CN6017 CN7007 CN7005 N1.-XS1 C7059 C7056 C7057 C7058 0.01 0.01 0.01 0.01 JR7040 JR7001 JR7017 JR7102 JR7105 JR7041 JR7002 JR7018 JR7104 C7055 C7054 0.01 JR7042 JR7019 0.01 JR7103 JR7003 DIGITAL TUNER C7052 JR7107 0.01 JR7043 JR7004... -
Page 46: N1 Printed Wiring Board
~ N1 Printed Wiring Board Conductor Side A ~ ~ N1 Printed Wiring Board Conductor Side B ~ - 46 -... -
Page 47: Semiconductors
RM-Y1011 4-4. SEMICONDUCTORS IC AK7716VT IC K6X1008C2D-BF70T IC PQ20RX11J00H IC L88M05T-FA-TL IC BA09FP-E2 IC TAR5S30(TE85R) IC MC74LVXT4053DTR2 IC NJM2123M (T1) IC CXA1875AM-T4 IC TDA7490L IC NJM4558V-TE2 IC TDA2822D013TR IC TLC2932IPWR ( TOP VIEW ) IC MSP3411G-QA-B11 IC UPC1093J-1-T TOP VIEW IC CXA2069Q-TL CATHODE ANODE... -
Page 48: Ic Blocks
RM-Y1011 4-5 IC BLOCK DIAGRAMS U1 BOARD IC6004 CXA2171AQ-T6 ∗ YGAIN (4) ∗ CBGAIN (4) IN1_1 ∗ CRGAIN (4) YPbPr → YCbCr IN1_2 (CCIR) Y/Cb/Cr ∗ GAIN_SEL (2) IN1_3 CLAMP AMP. MATRIX 27 SELY_OUT YPbPr → YCbCr IN1_H/L1 SELECTOR 2, 3 26 SELCB_OUT (BTA) Cb/Cr... -
Page 49: Exploded Views
DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2021-896-2 COVER, REAR (37) ASSY (KDE-P37XS1) 2 4-098-261-01 FRAME (42B), STAND BASE X-2021-895-2 COVER, REAR (42) ASSY (KDE-P42XS1) 2 *4-098-264-01 CUSHION A 4-102-644-01 COVER (42), STAND BASE PAINTED *7-682-000-07 SCREW +PSW M5X12 4-098-263-01 CAP (42), STAND... -
Page 50: Display Panel, Boards, And Speakers
DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK A-1606-650-A FRONT, PANEL ASSY (KDE-P37XS1) 52-53 X-4042-973-1 BUTTON MULTI ASSY A-1606-645-A FRONT, PANEL ASSY (KDE-P42XS1) 52-53 *4-098-110-01 GUIDE LIGHT (MS) 1-758-986-21 GLASS, OPTICAL FILTER (KDE-P37XS1) A-1606-623-A SPEAKER (37R) ASSY (KDE-P37XS1) 64-65 1-758-985-21 GLASS, OPTICAL FILTER (KDE-P42XS1) - Page 51 X-4042-984-1 SPEAKER REAR (37L) ASSY (KDE-P37XS1) 81 4-102-220-01 BOX SPEAKER (42 FRONT-L)PAINTED(KDE-P42XS1) X-4042-969-1 SPEAKER REAR (42L) ASSY (KDE-P42XS1) 81 A-1606-627-A PANEL ASSY (KDE-P37XS1) 54, 84, 89, 92 4-102-272-01 BOX SPEAKER (37 REAR-L)PAINTED(KDE-P37XS1) A-1606-612-A PANEL ASSY (KDE-P42XS1) 54, 84, 89, 92...
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Page 52: Electrical Parts List
SECTION 6 ELECTRICAL PARTS LIST PARTS LISTING TABLE OF CONTENTS Page H1 BOARD COMPLETE Parts List : ....................53 H2 BOARD COMPLETE Parts List : ....................53 N1 BOARD COMPLETE Parts List : ....................53 H3 BOARD COMPLETE Parts List : .................... - Page 53 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK * A-1415-623-A H1 Board Complete D9605 8-719-083-82 DIODE UDZS-TE17-12B D9606 8-719-083-82 DIODE UDZS-TE17-12B < CAPACITOR > D9607 8-719-083-82 DIODE UDZS-TE17-12B D9608 8-719-083-82 DIODE UDZS-TE17-12B C9501 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V D9609 8-719-083-82 DIODE UDZS-TE17-12B C9502...
- Page 54 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7024 1-127-715-91 CERAMIC CHIP 0.22UF FB7012 1-469-835-21 FERRITE C7025 1-115-416-11 CERAMIC CHIP 0.001UF 5.00% 25V FB7013 1-469-835-21 FERRITE C7026 1-126-206-11 ELECT CHIP 100UF 20.00% 6.3V FB7021 1-414-760-21 FERRITE C7040 1-126-206-11 ELECT CHIP 100UF 20.00% 6.3V FB7035...
- Page 55 N1 H3 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK JR7055 1-216-864-11 SHORT CHIP < RESISTOR CHIP > JR7102 1-216-864-11 SHORT CHIP JR7103 1-216-864-11 SHORT CHIP RB7000 1-233-576-11 RES, CHIP NETWORK 100 (3216) JR7104 1-216-864-11 SHORT CHIP RB7001 1-233-576-11 RES, CHIP NETWORK 100 (3216) JR7105 1-216-864-11...
- Page 56 H3 H4 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK * A-1302-881-A U1 Board Complete Q9705 8-729-928-81 TRANSISTOR DTC144EE 4-097-829-01 HEAT SINK (K) < RESISTOR > 4-382-854-01 SCREW (M3X8), P, SW (+) R9700 1-216-809-11 METAL CHIP 1/10W < CAPACITOR > R9701 1-216-805-11 METAL CHIP...
- Page 57 D2 U1 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6102 1-163-133-00 CERAMIC CHIP 470PF 5.00% 50V C6158 1-127-573-11 CERAMIC CHIP 1UF C6103 1-126-204-11 ELECT CHIP 47UF 20.00% 16V C6159 1-127-715-91 CERAMIC CHIP 0.22UF C6105 1-124-252-00 ELECT 0.33UF 20.00% 50V C6160 1-127-715-91 CERAMIC CHIP 0.22UF...
- Page 58 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6250 1-127-715-91 CERAMIC CHIP 0.22UF C6302 1-126-204-11 ELECT CHIP 47UF 20.00% 16V C6251 1-124-779-00 ELECT CHIP 10UF 20.00% 16V C6303 1-126-204-11 ELECT CHIP 47UF 20.00% 16V C6252 1-124-779-00 ELECT CHIP 10UF 20.00% 16V C6304 1-164-505-11 CERAMIC CHIP 2.2UF...
- Page 59 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6501 1-162-927-11 CERAMIC CHIP 100PF 5.00% 50V C9053 1-115-456-21 DOUBLE LAYER 0.22F 5.5V C6502 1-126-197-11 ELECT CHIP 10UF 20.00% 50V C6503 1-127-715-91 CERAMIC CHIP 0.22UF < CONNECTOR > C6504 1-127-715-91 CERAMIC CHIP 0.22UF C6505 1-127-715-91 CERAMIC CHIP 0.22UF...
- Page 60 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D6039 8-719-081-98 DIODE MM3Z6V8T1 D6503 8-719-404-50 DIODE MA111-TX D6040 8-719-081-98 DIODE MM3Z6V8T1 D6601 8-719-080-69 DIODE M1FS4-4063 D6041 8-719-081-98 DIODE MM3Z6V8T1 D6602 8-719-080-69 DIODE M1FS4-4063 D6042 8-719-404-50 DIODE MA111-TX D6603 8-719-080-69 DIODE M1FS4-4063 D6043 8-719-081-98 DIODE MM3Z6V8T1...
- Page 61 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK IC6008 8-759-278-58 IC NJM4558V-TE2 L6019 1-469-549-21 INDUCTOR IC6010 6-703-850-01 IC TC7SET04FU(TE85R1) L6023 1-412-029-11 INDUCTOR 10UH IC6012 6-704-809-01 IC AK7716VT L6025 1-216-864-11 SHORT CHIP IC6013 6-704-950-01 IC K6X1008C2D-BF70T L6027 1-469-549-21 INDUCTOR IC6014 8-759-592-10 IC TC7WH00FU(TE12R) L6028 1-469-549-21...
- Page 62 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q6038 8-729-928-19 TRANSISTOR 2SA1774R JR6044 1-216-864-11 SHORT CHIP Q6039 8-729-141-73 TRANSISTOR 2SC3624A-T1L15L16 JR6045 1-216-864-11 SHORT CHIP Q6040 8-729-141-73 TRANSISTOR 2SC3624A-T1L15L16 JR6046 1-216-864-11 SHORT CHIP Q6041 8-729-141-73 TRANSISTOR 2SC3624A-T1L15L16 JR6047 1-216-864-11 SHORT CHIP Q6042 8-729-928-19 TRANSISTOR 2SA1774R...
- Page 63 H5 D2 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6035 1-216-821-11 METAL CHIP 1/10W R6127 1-216-830-11 METAL CHIP 5.6K 5% 1/10W R6037 1-216-295-91 SHORT CHIP R6128 1-216-841-11 METAL CHIP 1/10W R6038 1-216-803-11 METAL CHIP 1/10W R6129 1-216-813-11 METAL CHIP 1/10W R6039 1-216-803-11...
- Page 64 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6179 1-216-809-11 METAL CHIP 1/10W R6235 1-216-864-11 SHORT CHIP R6180 1-216-809-11 METAL CHIP 1/10W R6236 1-216-825-11 METAL CHIP 2.2K 5% 1/10W R6181 1-216-809-11 METAL CHIP 1/10W R6237 1-216-864-11 SHORT CHIP R6182 1-216-809-11 METAL CHIP 1/10W R6238...
- Page 65 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6331 1-216-039-00 RES-CHIP 1/10W R6381 1-216-853-11 METAL CHIP 470K 5% 1/10W R6332 1-216-821-11 METAL CHIP 1/10W R6382 1-216-841-11 METAL CHIP 1/10W R6333 1-216-039-00 RES-CHIP 1/10W R6383 1-216-853-11 METAL CHIP 470K 5% 1/10W R6334 1-216-821-11 METAL CHIP...
- Page 66 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6590 1-216-809-11 METAL CHIP 1/10W R6659 1-216-809-11 METAL CHIP 1/10W R6591 1-216-845-11 METAL CHIP 100K 5% 1/10W R6660 1-216-809-11 METAL CHIP 1/10W R6592 1-216-295-91 SHORT CHIP R6661 1-216-829-11 METAL CHIP 4.7K 5% 1/10W R6593 1-216-821-11...
- Page 67 1/10W MISCELLANEOUS R6713 1-218-961-11 RES-CHIP 4.7K 5% 1/16W R6714 1-218-962-11 RES-CHIP 5.6K 5% 1/16W 1-758-986-21 GLASS, OPTICAL FILTER (KDE-P37XS1) R6715 1-218-961-11 RES-CHIP 4.7K 5% 1/16W 1-758-985-21 GLASS, OPTICAL FILTER (KDE-P42XS1) R6716 1-216-841-11 METAL CHIP 1/10W 1-805-365-21 PLASMA DISPLAY PANEL (KDE-P37XS1)
- Page 68 • User programmable Functional Check through Infrared • Fast and documented Test Mode setting of all Sony TV chassis Additional features such as Adjustments and Troubleshooting are available in chassis-dependent software modules. Please contact your local Sony Service organisation for the latest information.