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EAU26944 DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-NHG/FZ6-NAHG. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever free Pre-operation check list ....4-2 play ........... 6-19 DESCRIPTION ........2-1 Rear brake light switch ....6-20 Left view ..........2-1 OPERATION AND IMPORTANT Checking the front and rear brake Right view ........2-2 RIDING POINTS.........
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Replacing the license plate light bulb ...........6-34 Replacing the auxiliary light bulb ...........6-35 Supporting the motorcycle ....6-35 Front wheel (FZ6-NHG)....6-36 Rear wheel (FZ6-NHG) ....6-37 Troubleshooting ......6-39 Troubleshooting charts ....6-40 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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FZ6-NAHG 191 kg (421 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- FZ6-NHG 196 kg (432 lb) test all other accessories that may be namic changes. If accessories available, you must personally be re-...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU34341 (Parking) The steering is locked, and the taillight, license plate light and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off.
This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
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INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
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INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
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When this occurs, brake system as soon as possible. have a Yamaha dealer check the self- The electrical circuit of the warning light diagnosis system. (See page 3-8 for an can be checked by turning the key to explanation of the self-diagnosis de- “ON”.
INSTRUMENT AND CONTROL FUNCTIONS EAU39426 a tachometer (which shows engine Tachometer Multi-function meter unit speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)
INSTRUMENT AND CONTROL FUNCTIONS Clock 4. Push the “SELECT” button, and eter display will automatically change to the minute digits will start flashing. the fuel reserve tripmeter mode “F- 5. Push the “RESET” button to set TRIP” and start counting the distance the minutes.
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INSTRUMENT AND CONTROL FUNCTIONS Fuel meter go off for approximately 3 seconds. If ECA10020 CAUTION: this occurs, have a Yamaha dealer check the electrical circuit. Do not operate the engine if it is overheated. Coolant temperature mode Air intake temperature mode 1.
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If any of the immobilizer system circuits Yamaha dealer and have the stan- take temperature is displayed. are defective, the immobilizer system dard keys re-registered.
This model can be equipped with an 5. Push the “SELECT” button to con- optional anti-theft alarm by a Yamaha firm the selected brightness level. dealer. Contact a Yamaha dealer for The display will return to the odom- more information.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU44710 EAU12820 EAU12870 The engine trouble warning light and Clutch lever Shift pedal ABS warning light (ABS model only) will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction.
Brake lever Brake pedal ABS (for ABS models) The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.
However, special tools are not properly closed and locked. required, so please consult your Yamaha dealer when performing EWA11090 WARNING this test. Make sure that the fuel tank cap is properly closed before riding.
Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS EAU13412 EAU13442 EAU32980 Fuel tank breather hose Catalytic converters Seat This vehicle is equipped with catalytic converters in the exhaust system. To remove the seat 1. Insert the key into the seat lock, EWA10860 WARNING and then turn it counterclockwise. The exhaust system is hot after op- eration.
2. Seat holder 1. Helmet holder 1. CYCLELOK bar (optional) 2. Push the rear of the seat down to 2. Unlock. 2. Yamaha CYCLELOK (optional) lock it in place. 3. Strap To open the helmet holder, insert the 3. Remove the key.
FZ6-NAHG 191 kg (421 thereby harden the suspension, assembly turn the adjusting ring in direction FZ6-NHG 196 kg (432 lb) for the (a). To decrease the spring pre- vehicle. load and thereby soften the sus- pension, turn the adjusting ring in direction (b).
INSTRUMENT AND CONTROL FUNCTIONS the following information before EAU15301 below and have a Yamaha dealer re- Sidestand handling the shock absorber. The pair it if it does not function proper- The sidestand is located on the left side manufacturer cannot be held re- of the frame.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-22...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-25 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-24 •...
Always make sure Never ride with the sidestand should be on, otherwise have a that there is adequate ventila- down. Yamaha dealer check the electrical cir- tion. cuit. 1. Turn the key to “ON” and make Before starting out, make sure sure that the engine stop switch is 3.
ECA16040 brake system reverts to conven- CAUTION: tional braking. If the oil level warning light flick- If this occurs, have a Yamaha ers or remains on after starting, dealer check the system as immediately stop the engine, soon as possible.
OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ • Check for cracks or damage. 8 * Brake hoses •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Brake pedal pivot • Lubricate with lithium-soap-based √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Moving parts and √ √ √ √...
Panel A properly. Do not attempt to diagnose such problems yourself. Instead, have To remove the panel a Yamaha dealer check the vehicle. 1. Remove the seat. (See page If a spark plug shows signs of electrode 3-18.) erosion and excessive carbon or other 2.
PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark EAU32853 NOTE: Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. 1. Engine oil filler cap 1.
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Recommended engine oil: NOTE: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 5. Apply a thin coat of engine oil to 2.50 L (2.64 US qt) (2.20 Imp.qt)
3. If the coolant is at or below the or remains on, immediately turn the The coolant level must be checked minimum level mark, remove the engine off and have a Yamaha dealer on a cold engine since the level reservoir cap. check the vehicle.
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3. Remove the radiator cap retaining If water has been added to the bolt, radiator cap retainer and radi- coolant, have a Yamaha dealer ator cap. check the antifreeze content of EWA10380 1. Coolant reservoir cap...
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10 Nm (1.0 m·kgf, 7.2 ft·lbf) corrosion. 11. Pour the specified amount of the If water has been added to the recommended coolant into the ra- coolant, have a Yamaha dealer diator and reservoir. check the antifreeze content of 6-12...
If taining bolt. usually wet or dusty areas. coolant is leaking, have a Yamaha 1. Remove the seat. (See page dealer check the cooling system. 3-18.) 2. Remove the fuel tank bolts, and then lift the fuel tank away from the air filter case.
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1. Air filter element If any hose is damaged, have a 2. Air intake manifold Yamaha dealer replace the hose 5. Insert a new air filter element into before starting the engine, oth- the air filter case.
If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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250 kPa (36 psi) (2.50 kgf/cm²) passenger, cargo, and accesso- FZ6-NAHG 90–191 kg (198–421 lb) ries does not exceed the speci- FZ6-NHG 90–196 kg (198–432 lb): Front: fied maximum load for the 250 kPa (36 psi) (2.50 kgf/cm²) vehicle.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides BRIDGESTONE/BT020F GG being illegal, operating the vehi-...
Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.
EAU40260 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...
EAU22760 Changing the brake fluid Drive chain slack and dirt may clog the ABS hydrau- Have a Yamaha dealer change the The drive chain slack should be lic unit valves. brake fluid at the intervals specified in checked before each ride and adjusted...
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle NOTE: nut to their specified torques. Using the alignment marks on each side of the swingarm, make sure that Tightening torques: both chain pullers are in the same posi- Locknut: tion for proper wheel alignment.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU44270 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...
If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-28...
Batteries produce explosive hy- drogen gas. Therefore, keep To charge the battery sparks, flames, cigarettes, etc., Have a Yamaha dealer charge the bat- away from the battery and pro- tery as soon as possible if it seems to vide sufficient ventilation when have discharged.
If you do not have access to a 6. Spare main fuse sealed-type (MF) battery charg- 1. Main fuse er, have a Yamaha dealer Fuse box 1 is located behind panel A. 2. Spare fuse charge your battery. (See page 6-6.) 1.
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Main fuse: check if the device operates. 30.0 A Headlight fuse: 4. If the fuse immediately blows 20.0 A again, have a Yamaha dealer Taillight fuse: check the electrical system. 10.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU34380 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz Headlight bulbs get very hot. There- bulb headlight. If the headlight bulb fore, keep flammable products away burns out, replace it as follows. from a lit headlight bulb, and do not 1.
5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Tail/brake light bulb socket 2. Muffler bracket cover...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU24310 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU34403 EAU24350 a jack either under each side of the Replacing the auxiliary light Supporting the motorcycle frame in front of the rear wheel or under bulb Since this model is not equipped with a each side of the swingarm.
EWA14840 Do not apply the brake after the WARNING brake calipers have been removed, For the ABS model, have a Yamaha otherwise the brake pads will be dealer remove and install the wheel. forced shut. 4. Pull the wheel axle out, and then EAU24490 remove the wheel.
EWA14840 72 Nm (7.2 m·kgf, 52 ft·lbf) WARNING Front wheel axle pinch bolt: For the ABS model, have a Yamaha 19 Nm (1.9 m·kgf, 13 ft·lbf) Brake caliper bolt: dealer remove and install the wheel. 40 Nm (4.0 m·kgf, 29 ft·lbf) 6.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the slot in the brake caliper bracket is fit over the retain- er on the swingarm. Make sure that there is enough space between the brake pads be- fore installing the wheel. 1.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.
WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
With oil and fuel: Spark plug gap: API service SG type or higher, JASO FZ6-NAHG 206.0 kg (454 lb) 0.6–0.7 mm (0.024–0.028 in) standard MA FZ6-NHG 201.0 kg (443 lb) Clutch: Engine oil quantity: Engine: Clutch type: Without oil filter cartridge replacement:...
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Cast wheel 3rd: Maximum load: Rim size: 28/18 (1.556) FZ6-NAHG 191 kg (421 lb) 17M/C x MT5.50 4th: FZ6-NHG 196 kg (432 lb) Front brake: 32/24 (1.333) (Total weight of rider, passenger, cargo and Type: 5th: accessories) Dual disc brake 25/21 (1.190)
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SPECIFICATIONS Wheel travel: Oil level warning light: 130.0 mm (5.12 in) Electrical system: Turn signal indicator light: Ignition system: Coolant temperature warning light: Transistorized coil ignition (digital) Charging system: Engine trouble warning light: AC magneto Battery: ABS warning light: Model: FZ6-NAHG LED GT12B-4 Immobilizer system indicator light:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
1. Model label The model label is affixed to the frame under the seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX ABS (for ABS models) ......3-15 Front and rear brake pads, checking ..6-20 Panel, removing and installing....6-6 ABS warning light (for ABS models)..3-7 Front fork, checking.......6-27 Parking............ 5-4 Air filter element, replacing ....6-13 Fuel ............3-17 Part locations .......... 2-1 Anti-theft alarm (optional) .....