Table of Contents
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This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
DO NOT RETURN TO PLACE OF PURCHASE. PLEASE CONTACT 1-866-820-8686 FOR ASSISTANCE.
WE CAN HELP WITH DAMAGED OR MISSING PARTS, ASSEMBLY AND OPERATION QUESTIONS.
DANGER
IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
Notice to Installer: Leave these instructions with the grill owner for future reference.
Fax: (705)725-2564 email: wecare@napoleonproducts.com web site: www.napoleongrills.com
Napoleon Appliance Corp.,
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: (705)726-4278
Serial No.
XXXXXX000000
MODEL NO.
485RSIB
WARNING
Do not try to light this appliance without
reading the "LIGHTING" instructions section of
this manual.
Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
other appliance. An L.P. cylinder not connected
for use must not be stored in the vicinity of
this or any other appliance. If the information
in these instructions is not followed exactly, a
fire or explosion may result, causing property
damage, personal injury or death.
APPLY SERIAL NUMBER LABEL FROM CARTON
N415-0195CT OCT 12/10
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Table of Contents
Related Manuals for Napoleon 485RSIB
Summary of Contents for Napoleon 485RSIB
- Page 1 APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. 485RSIB DO NOT RETURN TO PLACE OF PURCHASE. PLEASE CONTACT 1-866-820-8686 FOR ASSISTANCE. WE CAN HELP WITH DAMAGED OR MISSING PARTS, ASSEMBLY AND OPERATION QUESTIONS. DANGER WARNING...
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Page 2: Conditions And Limitations
THANK YOU FOR CHOOSING NAPOLEON NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON. -
Page 3: Safe Operating Practices
WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • This gas grill must be assembled exactly according to the instructions in the manual. If the grill was store assembled, you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill. -
Page 4: Propane Cylinder Installation
Cylinder Specification/Gas Hook Up THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CSA-1.6-2005 AND ANSI Z21.58 -2005 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED TO CONFORM WITH LOCAL CODES. In absence of local codes, install to the current CAN/CGA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, NFPA54/ANSI Z223.1 in the United States. -
Page 5: Natural Gas Hook-Up
Natural Gas Hook-Up This natural gas grill is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves upstream of the quick disconnect are not supplied. -
Page 6: Lighting Instructions
Lighting Instructions Side Burner Centre Burner Side Burner Igniter Rear Burner Lights Left Burner Right Burner Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Tube Burner Rear Burner Lighting Side Burner Lighting Lighting... -
Page 7: Operating The Grill
Operating The Grill Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. - Page 8 1. Follow the infrared side burner lighting instructions and operate on high for 5 minutes with the lid opened or until the ceramic burners glow red. 2. Place food on grills and cook according to times listed in the Infrared Grilling Chart. 3.
- Page 9 Infrared Grilling Chart Food Control Setting Cooking Time Helpful Suggestions Steak High setting 2 min. each side. 4 min. – Rare When selecting meat for grilling, ask for marbled fat distribution. 1 in. thick High setting 2 min. each side 6 min.
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Page 10: Maintenance / Cleaning Instructions
Maintenance / Cleaning Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. WARNING! Always wear protective gloves and safety glasses when cleaning your grill. WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. - Page 11 Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the pre-heating period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will discolor permanently from regular usage due to the high temperature of the cooking surface. Cast Iron Cooking Grids: The cast iron cooking grids supplied with your new grill offer superior heat retention and distribution.
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Page 12: Troubleshooting
Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment can cause surface corrosion to occur. This can be removed with a brass wire brush. CAUTION! Beware of Spiders. Spiders and insects are attracted to the smell of propane and natural gas. The burner is equipped with an insect screen on the air shutter, which reduces the likelihood of insects building nests inside the burner but does not entirely eliminate the problem. - Page 13 Problem Possible Causes Solution Flames lift away from Improper air shutter adjustment. Close air shutter slightly according to burner, accompanied combustion air adjustment instructions. by the smell of gas, and (This must be done by a qualified gas possibly difficulties in installer.) lighting.
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Page 14: Ordering Replacement Parts
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.napoleongrills.com. -
Page 15: Getting Started
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly. -
Page 16: Magnet Installation
1 X N430-0002 1. Magnet Installation Snap magnet into slot in front of bottom shelf. 16 X N570-0073 (1/4-20 X 3/8”) 16 X N450-0027 (1/4-20) 3/8”(10mm) 7/16”(11mm) 2. Caster/Bracket Installation Attach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Attach brackets under front casters as illustrated. -
Page 17: Left And Right Cart Panel Installation
Propane Only 3. Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown. Fold tabs over to secure in place. 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4. Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes. - Page 18 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. Rear Cart Panel Installation Fit rear cart panel between the two end panels; ensure large hole in panel is to the bottom right corner as illustrated. Fasten using (6) #14 x 1/2” screws, three on each side. 6.
- Page 19 6 x N570-0080 (#14 x 1/2”) 1 X N430-0002 3/8”(10mm) 7. Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Attach magnet bracket to bottom of top rail using (2) #14 x 1/2” screws, and snap magnet into place as shown.
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Page 20: Grill Head Installation
4 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 9. Grill Head Installation PROPANE ONLY – To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer required. (Take care when removing the tie not to damage the hose). - Page 21 2 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 10. Battery Pack / Rotisserie Mount Installation Install battery pack below vent slots on left hand panel using magnet supplied with battery pack. Plug wire from LED (lights) located underneath control panel into wire from battery pack. Install rotisserie mount bracket to left side of barbecue as shown using (2) 1/4 –...
- Page 22 10 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 11. Assembling End Caps to Side Shelf Peel protective coating from side shelf. Attach corresponding end cap as shown using (5) 1/4 – 20 x 3/8” screws. Bend tabs on front of shelf up with a flat head screw driver, insert screw through tab and into end cap.
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Page 23: Side Shelf Installation
4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer) 3/8”(10mm) 12. Side Shelf Installation Insert (4) ¼-20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not tighten all the way. Slide the assembled side shelf over the screw heads and finish tightening. -
Page 24: Side Burner Installation
3/8”(10mm) 4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer) 1 x N160-0016 (clip) 13. Side Burner Installation Insert (4) ¼-20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not tighten all the way. Slide the assembled side burner over the screw heads and finish tightening. -
Page 25: Cabinet Door Installation
4 x N570-0073 (1/4-20 X 3/8”) 4 x N735-0003 (1/4” lockwasher) 3/8”(10mm) 4 x N105-0011 (door bushing) 14. Cabinet Door Installation Install door handle onto front of door using (2) 1/4-20 x 3/8” screws per door and (2) 1/4” lock washers per door. Insert pivot rod through hole on inside top of door and slide a door bushing over pivot rod. - Page 26 15. Sear Plate Installation Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. 16. Grids and Warming Rack Installation Position grids and warming rack into base as shown. Rest warming rack on brackets inside hood and grids on front and back lip of base.
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Page 27: Grease Tray And Holder Installation
17. Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder. 18. Drip Pan Installation Slide drip pan into rear of base as shown. Ensure dip pan rides along rails on bottom of base. www.napoleongrills.com... - Page 28 Rotisserie Kit Assembly Instruction (rotisserie kit is optional) Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting. www.napoleongrills.com...
- Page 29 Propane Only – Proper Hose Connection Ensure the regulator drops into the small opening, between the tank heat shield and the right side of the cabinet. Clip hose to side panel using hose retainer clip supplied. Propane Only – Improper Hose Connection WARNING –...
- Page 30 Natural Gas Only – Proper Hose Connection 1 x N105-0002 3/4”(19mm) WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Clip hose to side panel using hose retainer clip supplied.
- Page 31 Natural Gas Only – Improper Hose Connection WARNING – FIRE HAZARD WARNING! Do not route hose underneath drip pan. WARNING! Do not route hose over top of rear panel. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.
- Page 32 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks.
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Page 33: Parts List
Parts List Item Part # Description RSIB N135-0024K left side lid casting N385-0129 NAPOLEON logo W450-0005 logo spring clips N510-0010 black silicone lid bumper N685-0009 temperature gauge N335-0042L stainless steel lid insert N570-0080 #14 x 1/2” screw N010-0504 lid handle N135-0025K right side lid casting N570-0015... - Page 34 Parts List Item Part # Description RSIB N345-0001 10ft n/g hose c/w quick disconnect N010-0614 manifold assembly c/w valves N010-0615 manifold assembly c/w valves N720-0044 manifold flex connector N255-0027 union fitting 3/8” - 3/8” N725-0034 main burner valve c/w #56 orifice N725-0035 main burner valve c/w #52 orifice N725-0036...
- Page 35 Parts List Item Part # Description RSIB N570-0042 screw 10-24 x 3/8” N455-0062 side burner orifice #60 N455-0063 side burner orifice 1.45 MM N160-0016 side burner hose/orifice retainer clip N240-0026 side burner electrode N710-0063 side burner drip pan N185-0003 ice bucket N357-0013 side burner igniter N750-0016...
- Page 36 www.napoleongrills.com...
- Page 37 FAX TO: 705 727 4282 ACCESSORIES & PARTS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ TEL :_________________________________ FAX :______________________________ EMAIL: __________________________________________________________________ VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________ SIGNATURE:_____________________________________________________________________________ QUANTITY PART NUMBER DESCRIPTION TAXES MAY APPLY SHIPPING EXTRA IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS www.napoleongrills.com...
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