Craftsman 580.325650 Operator's Manual
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Craftsman 580.325650 Operator's Manual

5600 watt electric start ac generator
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Operator's M anual
®
ectric Start
AC Generator
HOURS: Mnn. - Fri. 8 a.m. to 5 p.m. (CT)
WARNING
Before using this product, read this
manual and follow all Safety Rules
add Operating Instructions.
ADVEBTENCIA
Antes de utilizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso.
Sears, Roebuck and Co., Roffrnan Estates,IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
Part No. 198712GS Draft E (06/19/2007)
,, Safety
• Assembly
• Operation
• Maintenance
,, Parts
,, Espafiol,p. 36
o
3

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  • Page 1 Safety Rules manual y siga todas las Reglas de ,, Espafiol,p. 36 add Operating Instructions. Seguridad e Instrucciones de Uso. Sears, Roebuck and Co., Roffrnan Estates,IL 60179 U.S.A. Visit our Craftsman website: www.craftsman.com Part No. 198712GS Draft E (06/19/2007)
  • Page 2 If this generator fails due to a defect in material or workmanship within one year from the date of purchase, return it to any Sears store, other Craftsman outlet, or Sears Parts & Repair Center in the United States for free repair (or replacement if repair proves impossible).

  • Page 3: Hazardsymbols And Meanings

    This is the safety alert symbol, it is used to alert you to potential personalinjuryhazards. Obeyall safety messagesthat follow this symbolto avoid possibleinjury or death. DANGER [ _-!] Read this manual carefully and become familiar ....with your generator. Knowits applications, its Contents are HARMFULOR FATAL IF limitations, and any hazards involved.
  • Page 4 WARNING WARNING Starter cord kickback (rapid retraction) can result Generator produces hazardousvoltage. bodily injury. pull Kickback will hand and arm I1_< toward engine faster than you can let go. _¢ Failureto isolate generator from power utility can result in death or injury to electric utility workers Broken bones, fractures, bruises, or sprains due to backfeed of electrical energy.
  • Page 5 NOTICE WARNING Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it. Unintentional sparking can result in fire OF DO NOT exceedthe generator's wattage/amperage capacity. See Don't OverloadGenerator in the Operationsection. Start generator and let engine stabilize before connecting _¢...
  • Page 6 KNOWYOUROEHERATOR I!__-!i] Read the Operator'sManual and safety rules before operating your generator. Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. FuelTank Spark Arrestor Muffler 120/240 Volt AC, 30 Amp Receptacle Double Pole Circuit Breaker (AC)

  • Page 7: Unpacking The Generator

    • Pliers Your Craftsman generator requires some assembly and is ready for use only after it has been properly serviced with the Safety glasses recommended oil and fuel. Install the Wheel Kit as Follows: If you have any problemswith the assembly of your...

  • Page 8: Before Starting The Generator

    Add Fuel CheckBattery / Attach Negative Battery Wire The sealed battery on the generator is fully charged and Fuel must meet these requirements: pre-installed except for the negative (black) battery cable. Clean,fresh, unleaded gasoline. To install: A minimum of 87 octane/87 AKI (91 RON). High altitude Cut off tie wrap securing loose end of negative (black) use, see High Altitude.
  • Page 9 Fresh Start Fuel Cap 3. Removetab to expose membrane. Adding fuel preserver helps keepfuel fresh and carburetors clean for easier starting, all season long. This new fuel cap automatically drips concentrated fuel preserver into your fuel tank. DANGEB Contents are HARMFULOR FATAL IF IMPORTANT:DONOT remove the silver foil seal on the WALLOWED.Avoid contact to eyes, skin or clothing.

  • Page 10: Generator Location

    HOWTO USEYOUR GENERATOR Generator Location If you haveany problems operating your generator after Generator Clearance reading the manual, please call the generator heipline at 1-800-222-3136. WARNING System Ground Exhaustheat/gases can ignite combustibles, The generator has a system ground that connects the structures or damage fuel tank causing a fire.

  • Page 11: To Start The Engine

    To Start The Engine 5B. For manual starting, grasp recoil handle and pull slowly until slight resistance is felt. Then pull rapidly one time Disconnectall electrical loads from the generator. NEVER only to start engine. start or stop engine with electrical devices plugged in and turned ON.

  • Page 12: Cord Sets And Receptacles

    CORDSETSAND RECEPTACLES Connecting Electrical Loads • Let the engine stabilize and warm up for a few minutes Use only high quality, well-insulated, grounded extension after starting. cords with the generator's 120 Volt duplex receptacle. Inspect extension cords before each use. DONOTconnect240 Voltloads to 120 Volt receptacles.

  • Page 13: Generator Adapter Cord Set

    120 Volt AC, 20 Amp, Duplex Receptacles How to Use the Battery Charoer Eachduplex receptacleis protected against overload by a Use battery charger jack to keepthe starting battery charged double pole rocker switch circuit breaker. and ready for use. Battery charging should be done in a dry location, such as inside a garage.

  • Page 14: Power Management

    DOH'TOVERLOAD GENERATOR Plug in and turn on the next load. Again, permit the generator to stabilize. Capacity Repeatsteps 4 and 5 for each additional load. You must make sure your generator can supply enough rated (running) and surge (starting) watts for the itemsyou will Additional Rated* power at the same time.

  • Page 15: Power Ratings

    EHGINETECHNICALIHFORMATION PRODUCTSPECIFICATIOHS This is a single cylinder, overhead vaive(OHV), air coded Generator Specifications engine, it is a low emissions engine. Wattage ......5600 Watts (5.6 kW) In the State of California, Model 200000 engines are certified Starting Wattage ....8600 Watts (8.6 kW) by the California Air Resources Board to meet emissions standards for 250 hours.

  • Page 16: Maintenance Schedule

    MAINTENANCE S CHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. MAINTENANCESCHEDULE FILL IN DATESAS YOU SERVICEDATES COMPLETEREGULARSERVICE SERVICEDATES Before Every 50 Hours Every 100 Every 250 MAINTENANCETASK Every 25 Hours Each Use...

  • Page 17: Battery Maintenance

    ENGINEMAIHTENANCE Battery Maintenance Other than trickle charging, described elsewhere, no WARNING maintenanceis required for the battery. Keep the battery and terminals clean and dry. IMPORTANT:Battery charging should be performed in a dry Unintentional sparking can result in fire or location, such as inside a garage. StatStation _¢...

  • Page 18: Changing Engine Oil

    ChangingEngineOil CheckingOil Level Oil levelshould be checked prior to each use or at least every Changethe oil after the first 5 hours of operation. Changeoil 5 hours of operation. Keep oil level maintained. every 50 hours thereafter. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot Make sure generator is on a level surface.

  • Page 19: Clean Spark Arrester Screen

    Clean Spark Arrester Screen Air Coofing System The engine exhaust muffler has a spark arrester screen. Overtime debris may accumulate in cylinder cooling fins and Inspect and clean the screen every 100 hours of operation or cannot be observed without partial engine disassembly. For once eachyear, whichever comes first.

  • Page 20: Storage

    GENERAL Change Oil While engine is still warm, drain oil from crankcase. Refill The generator should be started at least once every seven with recommended grade. days and allowed to run at least 30 minutes, if this cannot be done and you must store the unit for more than 30 days, use Oil Cylinder Bore the following information as a guide to prepare it for storage.
  • Page 21 Problem Csuse Cerreciien Reset circuit breaker. One of the circuit breakers is open. Fault in generator. Contact Searsor other qualified service dealer. Engineis running, but no A€ output is Poor connection or defective cord Checkand repair. available. set. Connected device is bad. Connectanother device that is in good condition.
  • Page 22 CRAFTSMAH5600 Watt AC Generator 580,325650 BRIDGE _RECTIFIER EXCITATION FIELD POWER POWER PI-2 PI-3 PI-4 LOAD MONITOR 20AMP /4/4 lIP2 I20V 20AMP G_ IIAI 120V 20AMP B-BRASS SCREW PI-5_ S-SILVER SCREW GR-GREEN SCREW WHITE t20/240V 30AMP l_ Q ENG, sw__ SPARK SWITCH PLUG START...
  • Page 23 CRAFTSMAH5600 Watt AC Generator 580.325650 WARN [rlCA/ED EN(_;N£ BL_CK ENGINE NUSI BROKEN NE]TI P_]SI1 VEI :BRUSH IS CL_SESI BEARIN( CUSTONER GROUND...
  • Page 24 CRAFTSMAH5600 Watt AC Generator 580.325650 Main Unit -- Exploded View --1,3...
  • Page 25 CRAFTSMAN 5600 Watt AC Generator500.325650 Main Unit -- Parts List Item Part # Item Part# Description Description 199230GS 192980GS ASSY, Cradle(Includes Items 20 & KIT, Valve, Fuel Tank WASHER, M6 Lock 194150GS 691656 SOLENOID KIT,Vibration, Mount, 45 ° 67989GS 193668GS...
  • Page 26 CRAFTSMAH5600 Watt AC Generator 500.325650 Control Panel -- Exploded View and Parts List Part # Item Description 197471GS PANEL,Control 197472GS COVER,Outlet Flip 188890GS COVER,Back Panel 197731GS OUTLET,120V, 15/20A Dplx 189165GS NUT,5/32 Pal 197729GS MODULE,Led 197958GS SCREW,3 x 6, Tapping 191479DGS BREAKER, C ircuit, 20A 191481GS BOOT,BreakerCircuit (not shown)
  • Page 27 CRAFTSMAH5600 Watt AC Generator 580,325650 Alternator -- Exploded View & Parts List Part # Item Description 186059GS ADAPTER,Mounting, Alternator 191043GS ROTOR(Includes Item 12) 191042AGS STATOR 186060GS RBC,with O-Ring (p/n 189197GS) 86308CGS HHCS, M6- 1.0 x 130 SEMS 91825GS ASSY, Holder, Rectifier/Brush 66849GS TAPTITE,M5 - 0.8 x 16 22694GS...
  • Page 28 CRAFTSMAH5600 Watt AC Generator 580.325650 Wheel Kit -- Exploded View and Parts List Item Part # Description 196517GS WHEEL B1764GS SUPPORT,Wheel Kit 191267HGS AXLE WASHER,5/8" 191265GS E-RING 67989GS NUT, MS- FlangeSerrated HHCS,MS-1.25x16 * - Items without part numbers are common fasteners and are available at local hardware stores.
  • Page 29 EHGIHE, BrBggs and Stratton, 204415 - Exploded View 415 _ 522_ 718A 15 _306 742_ 746_ 307 _ 24 # © 27 _ 851( 358 ENGINE GASKET SET 1095 VALVEGASKET SET 868_ ._-_x11221 51A_ 163 % 868_ I 51A _...
  • Page 30 EHGIHE, Briggs and Stratton, 204415 - Exploded View 13 _ _s_<1_o_ 1100_ 1022_ 1171 1404 ® 102_/ 118_ 633 ® 633 @ 1331 _o4_ 1301 __ 127 0 13s_ 105 0 117 @ !127_...
  • Page 31 EHGIHE, BrBggs and Stratton, 204415 - Exploded View 1051 579 _ 185_D 163% 1070 1298 305A 725A 1298 305_ 121 CARBURETOR OVERHAUL KIT 977 CARBURETOR GASKET SET 117_ 127(_ 221 51A_ 163 % 633 G 104 %_ 633G 163 %...
  • Page 32 EHGIHE,Briggs and Stratton, 204415 - Parts List Part # Item Description item Part # Description 691061 Screw (Magneto Armature) 695464 Cylinder Assembly 491055 Plug-Spark 698340 Kit-Bushing/Seal (Magneto Side) Switch-Rocker 698338 391086 £ Seal-Oil (Magneto Side) 696482 Wire-Stop 697233 Head-Cylinder 356A 692603 Wire-Stop 694872...

  • Page 34: Replacement Parts

    Sears, Roebuckand Co., U.S.A. (Sears), the CaliforniaAir ResourcesBoard(CARD)and the UnitedStates EnvironmentaJ ProtectionAgency(U.S.EPA} Emissions ControlSystemWarrantyStatement (Owner'sDefect WarrantyRightsand Obligations) The California Air Resources Board (CARB), U.S. EPA and Sears are Carburetor and internal parts pleased to explain the Emissions Control System Warranty on your Fuel Pump small offroad engine (SORE).In California, new small offroad Fuelline, fuel line fittings, clamps...

  • Page 35: Emissions Information

    Emissions information Certain engines will be certified to meet the United States Environmental Protection Agency (USEPA)Phase 2 emission Enginesthat are certified to meet the California Air Resources standards. For phase 2 certified engines, the Emissions Board (CARB) Tier 2 Emission Standards must display Compliance Period referred to on the Emissions Compliance information regarding the Emissions Durability Period and Air label indicates the number of operating hours for which the...
  • Page 36 Si el generador falla debido a defectos de materiales o mano de obra en el plazo de un afio a partir de la fecha de compra, devu61valo a cualquier almac6n Sears, punto de venta de Craftsman o centro de reparaci6n y repuestos de Sears de los Estados Unidos para su reparaci6n gratuita o, en caso de que 6sta no sea posible, para su sustituci6n.
  • Page 37 personal. Siga las instruccionesde todos los mensajes de seguridad que aparecen despuesde este simhoio para evitar posihies Este es el simbeio de aierta de seguridad. Eeusado para indicarie situacienescon peiigros potenciaiesde lesion para el lesiones e muerte. PELIGRO Lea eete manual de manera cuidadoeay famiiiariceee con ..
  • Page 38 ADVERTENCIA ADVERTENCIA &l motor funcionar, se produce mon6xido de sarbono, un gas inodoro y venenoso. La combustible y sus vapores son extremadamente inflamables y explosivos. espirar mon6xido de carbono puede provocar dolor de cabeza,fatiga, mareos, v6mitos, sonfusi6n, ataques, n_useas,desmayos o incluso quemaduras severas e inclusive la muerte.
  • Page 39 ADVERTENCIA PRECAU€ION Las velocidades de operaci6n en exceso, aumentan los producir quemaduras graves. riesgos de heridas y da_ios al generador. El contacto con la zona del silenciador puede Los gases y el calor de escape pueden inflamar Las velocidades bajan en exceso, imponen una carga muy }esada.
  • Page 40 CONOZCA SU GEHERADOR Lea este Manual del Operarioy las reglas de seguridad antes de operar su generador..Compare las ilustraciones con su generador para familiarizarse con la ubicaci6n de los diferentes controles y ajustes. Conserve este manual para referencias futuras. Tanque de Silenciador Apagachispas Combustible...

  • Page 41: Contenido De La Caja

    ° Alicates Su generadorrequierede ciertos procedimientosde montajey solo estarAlisto para ser utilizadodespu_sde haberlesuministradoservicio • Galas de seguridad con el combustibley aceiterecomendados. Instaleel juegoderuedas conforme a lasinstrucciones Si usted tiene prohlemas conel mentaje de su generader, per siguientes: favor liame a la linea de aygda para generadoresal llVIPORTANTE: El montajedel juegode ruedasse debecompletar 1-800-222-3136.

  • Page 42: Agregue Combustible

    Verifique la bateria / Conecte el cable negatJvo AVISO de la bateria Evite el da_o del generador. La bateria sellada en el generador esta completamente cargada y ha El fracaso para seguir Manual de Operatic para el sido pre-instalada, excepto por el cable negativo (negro) de bateria. combustible reccomendations garantia de vacios.
  • Page 43 Tap6nde Combustible para Mejerarel Arranque Retirela lengiJeta paradejarla membrana al descubierto. El usede conservante de combustible mantiene el combustible en buenestado y limpialos carburadores, Io quefacilitael arranque en todaslasestaciones del a_o.El nuevotap6nde combustible gotea automAticamente conservante concentrado en el dep6sitode combustible.
  • Page 44 COM0 USARSU GENERADOR Ubicaci_n del 6enerador SI TIENE PROBLEMAS operando su generador despu_s de leerel Es_aci0LibreAlrededor del Generador manual,por favor Ilamea la lineade ayudaparageneradores al 1-888-222-3136. ADVERTENCIA Tierra del Sistema Los gases y el calor de escape pueden inflamar El generador d isponede unaconexi6na tierradel sistemaque conectalos componentes d el bastidora los terminalesdetierra de ,_los materiales combustibles y las estructuras o...

  • Page 45: Encienda El Motor

    Encienda el Motor Para el arranque manual, hale la manija de retroceso, en forma suave hasta que sienta resistencia, Luego para arrancar Desconectetodas las cargas el_ctricas del generador. NUNCA el motor hacer tracciOn en forma r@ida una sola vez. arranque o pare el motor cuando hayaaparatos el_ctricos ADVERTENCIA conectados yen funcionamiento.

  • Page 46: Detener El Motor

    JUEGOSDE CORDONESY ENCHUFES Conexion de Cargas Elecricas CONECTORES Deje que el motor se estabilicey se caliente por unos minutos despu_s del arranque. Utilice exclusivamente cables prolongadores de alta calidad, bien Enchufey encienda las cargas eldctricas AC de 120 Voltios, aislados y con conexiOna tierra para la toma doble de 120 V del monof_sicas de 60 Hertzios deseadas.

  • Page 47: Juego De Cables Del Adaptador Del Generador

    La carga m_xima en cadatomacorriente es de 20 Amperios. La AVISO carga m_xima total tanto en el tomacorriente de cable amarillo Las tomas elOctricas pueden marcar un valor nominal comB el tomacorriente de cable negro, es de 20 Amperios. _acidad de salida del _qenerador.
  • Page 48 NOSOBRECARGUE G ENERADOR Permita que la salida del generador se estabilice (el motor funciona suavemente y el aparato conectado al mismo trabaja adecuadamente). Capacidad Conecte y encienda la pr6xima carga. Usted debe asegurarse que su generador puede proveer el vatajecalificado(cuandoest_funcionando) suficiente y de carga De nuevo, permita que el generador se estabilice.

  • Page 49: Especificaciones Del Producto

    INFORiVlACION TI CNICASOBRE EL ESPECIFICACIONES DELPRODUCTO MOTOR Especificacionesdel Generador El motor es de uno cilindros, de v_lvulas en cabeza (OHV), Vataje........ 5,600 vatios (5,6 kW) refrigerado por aire y de baja emisi0n. Vataje que Empieza..... 8,600 Vatios (8,6 kW) En el Estado de California, los motores de la 200000 han obtenido la Voltaje Nominal AC......
  • Page 50 PROGRAIVIADE MANTENIIVIIENTO Siga los intervalos horarios o de calendario, Io que ocurra primero. Se requiere de servicio con mayor frecuencia cuando opere la uRidaden las coRdiciones adversas descritas a coRtinuaciCn. CALENDARIO DE MANTENIMIENTO iNTERVALO DE OPERACION POR HORA ANOTELAS FECHASCONFORME CUMPLA CON EL SERVIClO NORMAL FECNAS DE SERVIClO Antes de...
  • Page 51 IVlANTENilVIIENTO DELMOTOR Mantenimiento de la BaterJa De otra manera que chorrea un poco cargar, descrito en otra parte, ADVERTENCIA la conservaci6n nino_n otro se requiere para la bateria. IMPORTANTE:Cargar de bateria se debe realizar en una ubicaci6n seca, tal come dentro de un garaje. Chispear involuntario puede tener come StatStation _¢...

  • Page 52: Servicio Del Depuradorde Aire

    Cambio de Aceite deJ Motor Comprohaci6ndel Nivel de Aceite Compruebeel nivel de aceiteantesde cadauso o cada5 horas de Gamble el aceite despu_s de las primeras 5 horas de operaci6n. funcionamiento,como minimo. Rellenesi es necesario. Cambie el aceite cada 50 horas de ese momento en adelante. Si est,. Coloque el generador sobre una superficie nivelada.

  • Page 53: Limpie La Pantalla Apagachispas

    Sistema de Refrigeraci6n de Aire Limpie la Pantalla Apagachispas El silenciadordel escapedel motor posee unapantalla apagachispas. Con el tiempo, se pueden acumular residuos en las aletas de refrigeraci6n del cilindro y pasar inadvertidos mientras no se Inspeccioney limpie la pantallacada 100 horas de operaci6n o unavez desmonte parcialmente el motor.
  • Page 54 GENERALIDADES Camhio de Aceite Con el motor todavia caliente, drene el aceite de la caja del cig_efial. El generador deber_tser encendido al menos una vez cada siete dias Vuelva a Ilenarla con el grade de aceite recomendado. y deber_ dejarlo funcionar al menos durante 30 minutes. Si no puede hacer esto y debe almacenar la unidad per m_.sde 30 dias, Acetic el Bidmetre Interior del Cilindre use la siguiente informaciOn come guia para preparar su unidad...
  • Page 55 Problema Causa Soluci6n Uno de los cotacircuitos est,. abierto. Reajusteel cortacircuito. Falla en el generador. P6ngaseen contacto con Searsu otto distribuidor de servicio cualificado. EI motorest;_ funcionando p eronoexiste Malaconexi6n o juegode cordones Revisey repare. salida de ACdisponible. defectuoso. El dispositivoconectado est,.en mal Conecte otro dispositivoqueest_en estado.
  • Page 58 Sears, Roebuck andCo., U.S.A.(Sears),CaliforniaAir Resources B oard (Consejo de Recursos sobreel Aire de California,CARB,por sus siglas en ingles)y United StatesEnvironmental ProtectionAgency(Agenciade Protecci6n A mhiental de EE.UU., EPA,porsos siglas en ingles). Declaraci6n degarantiadel sistema decontrol de emisiones (derechos y obligacionesdel propietario p arala garantiacontra deiectos) California Air Resources Board (CARB), U.S.
  • Page 59 Informaci_n sobre emisiones Algunos motores cuentan con la certificaci6n de cumplimiento de la fase 2 de las normas sobre emisiones de la United States Los motores con certificaci6n de cumplimiento de la normativa Environmental Protection Agency (USEPA,Agencia estadounidense sobre emisiones de nivel 2 del California Air Resources Board de protecciOndel medioambiente).
  • Page 60 ........_______________________________________ __ __________ ii ilil Your Home Forrepair-inyourhome -of all majorbrandapplJances, lawn and garden equipment, or heating and cooling systems, nomatterwhomadeit, nomatterwhosoldit! Forthereplacementparts, accessoriesand owner's manuals that you need to do-it-yourself. ForSears professional installation of home appliances and itemslikegaragedooropenersandwaterheaters. 1-800-4-MY-HOME ®...

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