Craftsman 919.165190 Owner's Manual

Craftsman 919.165190 Owner's Manual

Ermanently lubricated single stage vertical portable air compressor
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Owner's
Manual
Permanently
Lubricated
Single Stage
Vertical Portable
AIR COMPRESSOR
Model No.
919.165190
Safety
Guidelines
Assembly
Operation
Maintenance
Service
and Adjustments
Troubleshooting
Repair
Parts
Espa_ol
CAUTION;
Read the Safety
Guidelines
and All Instructions
Carefully
Before
Operating.
Sears,
Roebuck
and
Co.,
Hoffman
Estates,
IL 60170
U,S.A.
visit our Craftsman
website: www.sears.com/craftsmen
D2458a
Rov. O
10111/01

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Summary of Contents for Craftsman 919.165190

  • Page 1 Maintenance • Service and Adjustments • Troubleshooting • Repair Parts • Espa_ol CAUTION; Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck Co., Hoffman Estates, IL 60170 U,S.A. visit our Craftsman website: www.sears.com/craftsmen D2458a Rov. O 10111/01...
  • Page 2: Troubleshooting

    WARRANTY ........... SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES ......... DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION ........11-12 OPERATION .......... 13-15 MAINTENANCE ........16-17 SERVICE AND ADJUSTMENTS ......18 19 STORAGE ..........TROUBLESHOOTING GUIDE ......21-23 REPAIR PARTS ........
  • Page 3 Model 919-165190 Max. Developed Bore 2.38" Stroke 1.35" Voltage-Single Phase Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity 25 gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM @ 40 psig SCFM @ 90 psig Refer to Glossary for abbreviations, This manual contains...
  • Page 4: Risk Of Explosion

    SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT SERIOUS INJURY PROPERTY DAMAGE. RF_AD AND UNDERSTAND WARN- INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WARNING: RISK OF EXPLOSION OR FIRE HOW TO PREVENT IT WHAT CAN HAPPEN IT IS NORMAL FOR ELECTRICAL CONTACTS ALWAYS OPERATE...
  • Page 5: Risk Of Bursting

    WARNING: RISK OF BURSTING I'll AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROP- ERTY DAMAGE OR SERIOUS INJURY, WHAT CAN HAPPEN PREVENT FAILURE TO PROPERLY DRAIN CON- DRAIN TANK...
  • Page 6 I EY J rJ l WARNING: RISK OF ELECTRICAL SHOCK HOW TO 'PREVENT IT WHAT CAN HAPPEN NEVER OPERATE THE COMPRESSOR OUT- YOUR AIR COMPRESSOR IS POWERED BY DOORS WHEN IT IS RAINING OR 1N WET CON- ELECTRICITY. LIKE ANY OTHER ELECTRI- DITIONS.
  • Page 7: Risk Of Burns

    WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT TOUCHING EXPOSED METAL SUCH AS THE NEVER TOUCH ANY EXPOSED METAL COMPRESSOR HEAD OR OUTLET TUBES, PARTS ON COMPRESSOR DURING OR IMME- DIATELY AFTER OPERATION. COMPRESSOR CAN RESULT IN SERIOUS BURNS. WILL REMAIN HOT FOR SEVERAL MINUTES AFTER OPERATION.
  • Page 8: Operation

    WARNING: RISK OF PROPERTY DAMAGE WHEN TRANS- pORTING COMPRESSOR (Fire, Inhalation, Damage to Vehicle Surfaces) HOW TO PREVENT WHAT CAN HAPPEN OIL CAN LEAK OR SPILL AND COULD ALWAYS PLACE COMPRESSOR ON A PRO- TECTIVE MAT WHEN TRANSPORTING RESULT IN FiRE OR BREATHING HAZARD, PROTECT AGAINST DAMAGE TO VEHICLE SERIOUS INJURY OR DEATH CAN RESULT.
  • Page 9 When the tank pressure drops to a Become familiar with these terms certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10: Assemble Wheels

    Assemble Wheels Contents of Carton 1 - Air Compressor It will be necessary to brace or support Wheels one side of the air compressor when installing the wheels because Shoulder Bolts, 3/8-16 the air compressor will have a ten- Hex Nuts, 3/8-16 dency to tip.
  • Page 11: Grounding Instructions

    HOW TO SET UP YOUR IMPORTANT: The outlet being used must be installed and grounded UNIT accordance with all local codes ordinances. Location of the Air Compressor Make sure the outlet being used Locate the air compressor in a clean, has the same configuration dry and well ventilated area.
  • Page 12: Extension Cords

    Extension Cords Voltage and Circuit Protection Refer to the specification table for the Using extension cords is not recom- mended. The use of extension cords voltage and minimum branch circuit will cause voltage to drop resulting requirements. power loss to the motor and over- Certain air compressors...
  • Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Switch Safety Valve Description of Operation Tank Pressure...
  • Page 14: How To Use Your Unit

    If the overload protector shuts the Air Compressor Pump (not shown): Compresses air into the air tank. motor off frequently, check for a pos- Working air is not available until the sible voltage problem, Low voltage compressor has raised the air tank can also be suspected when: pressure above that required at the...
  • Page 15: How To Start

    How to Start: Move the On/Auto/Off lever to "ON/AUTO" position. The com- Turn the On/Auto/Off lever to pressor will start. "AUTO" and allow tank pressure Run the compressor for 15 min- to build. Motor will stop when utes. Make sure the drain valve is tank pressure reaches "cut-out"...
  • Page 16: Customer Responsibilities

    Customer Responsibilities Before Daily or after Every Every Yearly I each each hour's 30u_ Check Safety Valve • Drain Tank • Air Filter •(1) • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety...
  • Page 17 Remove the air filter and make After the water has been drained, sure it is clean. close the drain valve (clockwise). The air compressor can now be IMPORTANT: Do not operate stored. compressor with the air filter removed. NOTE: If drain valve is plugged, release all air pressure.
  • Page 18 Using an adjustable wrench, _Unit cycles auto- matically when loosen pressure relief tube nut at power is on. When doing air tank and pressure switch. Maintenance, you may be exposed Carefully move pressure relief to voltage sources, compressed tube away from check valve.
  • Page 19 Assemble the regulator and ori- To Replace Regulator ent as shown. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Unplug air compressor. Remove the outlet pressure gauge and quick connect equipped) from the regulator. Remove the regulator.
  • Page 20 Before you store the air compressor, Water will con- dense in the air make sure you do the following: tank. If not drained, water will cor- Review the "Maintenance" sec- rode and weaken the air tank caus- tion on the preceding pages ing a risk of air tank rupture.
  • Page 21 Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or com- pressed air sources. Personal injury may occur. Prior to attempting repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure...
  • Page 22 PROBLEM CAUSE CORRECTION Pressure reading If there is an excessive It is normal for "some" pres- on the regulated sure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when adjust the regulator following accessory the instructions in the...
  • Page 23 CAUSE PROBLEM CORRECTION Damaged regulator Replace Regulator will not shut off air outlet. _lotor will not Let motor cool off and over Motor overload protection load switch will automatically switch has tripped reset, Tank pressure exceeds pres- Motor will start automatically when tank pressure drops sure switch "cut-in"...
  • Page 24 Air Compressor Model Number 919.165190 9-12 FI-_ 24J _ D24588 24-ENG...
  • Page 25 Nut Sleeve Assembly 3/8" AC-0774 Isolator (3 used) AC-0292 Outlet Tube SSP-7821-1 Nut Tubing 3/8" SSG -3105 O-R_ng D24229 Pump Assembly Label, Craftsman LA-3069 LA-3027 Label, Drain Tank Eng/Spa LA-3108 Label, Hot Surface SST-1 O7 Recess Rubber Bumper (2 used) SSF-630...
  • Page 26 Air Compressor Model Number 919.165190 Torque 7-10 Ft-Lbs 79-2 Torque ] 00-120 In-Lbs D24588 26-ENG...
  • Page 27 Air Compressor Model Number 919.165190 PART NUMBER DESCRIPTION SSF-586 Screw 1/4-20 UNC x ,75 AC-0108 SSF-615 Screw 1/4-20 UNC-2A Z-AC-0140 Eccentric Bearing Z-D24228 Motor >x78 Cylinder Sleeve >x 79 Connecting Rod Assembly >x 79-2 CAC-248-2 Formed Compression Ring > 79-3 ACG-29 Connecting Rod Cap...

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