Grizzly G0964 Owner's Manual
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Grizzly G0964 Owner's Manual

Grizzly G0964 Owner's Manual

1-1/2 hp portable fume extractor w/precision arm
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MODEL G0964
1-1/2 HP PORTABLE FUME
EXTRACTOR w/PRECISION ARM
OWNER'S MANUAL
(For models manufactured since 04/23)
COPYRIGHT © MAY, 2023 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS22625 PRINTED IN TAIWAN
V1.05.23
***Keep for Future Reference***

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Summary of Contents for Grizzly G0964

  • Page 1 (For models manufactured since 04/23) COPYRIGHT © MAY, 2023 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CS22625 PRINTED IN TAIWAN V1.05.23...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 Contact Info ..........................2 Manual Accuracy ........................2 Identification ..........................3 Controls & Components ......................4 Machine Data Sheet ........................5 SECTION 1: SAFETY ........................7 Safety Instructions for Machinery ....................7 Additional Safety for Fume Extractors ..................9 Meeting Welding Fume Extraction Codes &...

  • Page 4: Introduction

    Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip- ment, or poor work results. Model G0964 (Mfd. Since 04/23)

  • Page 5: Identification

    Precision Base Dust Handle Drawer Hood Positioning Handle Power Controls Suction Locking Caster Hood (1 of 2) Caster (1 of 2) To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0964 (Mfd. Since 04/23)

  • Page 6: Controls & Components

    B. OFF Button: Turns power to motor OFF. C. ON Button: Turns power to motor ON. G. Filter Housing: Secures pre-filter and HEPA filter behind a stainless steel mesh. Remove for maintenance and to access aluminum mesh spark arrestor filter. Model G0964 (Mfd. Since 04/23)

  • Page 7: Machine Data Sheet

    Power.Cord.Length............................118.in. Power.Cord.Gauge............................14.AWG Plug.Included................................Yes Included.Plug.Type..........................5-20.for.120V Recommended.Plug.Type........................6-15.for.240V Switch.Type.....................Magnetic.Switch.w/Overload.Protection Motors: Main Horsepower............................1-1/2.HP Phase............................. Single-Phase Amps................................18A/9A Speed..............................3420.RPM Type........................TEFC.Capacitor-Start.Induction Power.Transfer............................Direct Bearings......................Shielded.&.Permanently.Lubricated Centrifugal.Switch/Contacts.Type......................Internal Model G0964 (Mfd. Since 04/23) Model G0964 Page 1 of 2...
  • Page 8 Hood..............................Aluminum Pipes............................Galvanized.Steel Flex.Hoses..............................PVC Paint.Type/Finish........................Powder.Coated Other Specifications: Country.of.Origin..............................Taiwan Warranty................................1.Year Approximate.Assembly.&.Setup.Time......................30.Minutes Serial.Number.Location............................ID.Label ISO.9001.Factory..............................Yes Features: Filters.Provide.a.Combined.Surface.Area.of.177.6.Sq..Ft. V-Cell.MERV-17.HEPA.Filter.Collects.99.97%.of.Particles.at.0.3.Microns 6".Diameter.Adjustable.Precision.Arm.w/13".Hood Vacuum.Pressure.Gauge.Indicates.When.to.Clean/Replace.Filters Steel.Body.w/Two.Locking.Caster.Wheels Built-In.Damper.on.Precision.Arm.for.Adjusting.Air.Flow Removable.Dust.Drawer Model G0964 (Mfd. Since 04/23) Page 2 of 2 Model G0964...

  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0964 (Mfd. Since 04/23)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0964 (Mfd. Since 04/23)

  • Page 11: Additional Safety For Fume Extractors

    Repair or replace defective components before starting. Stop welding operation if fume design and maintain the best overall welding fume extractor is leaking or malfunctions. extraction system for your needs. Model G0964 (Mfd. Since 04/23)

  • Page 12: Meeting Welding Fume Extraction Codes & Standards

    OSHA beginning in 2006. The Model G0964 Portable Fume Extractor is designed to be a part of an overall fume control system. It is NOT designed to serve as a "single-solution" for keeping workers safe from all welding fumes.

  • Page 13: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -11- Model G0964 (Mfd. Since 04/23)
  • Page 14 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -12- Model G0964 (Mfd. Since 04/23)

  • Page 15: Converting Voltage To 240V

    Figure 6 to remove motor access Start cover. Capacitor Capacitor 400MFD 50uF 125VAC 250VAC Motor Prewired 120V Access Cover Figure 8. Motor prewired for 120V. MOTOR 120V/240V x 14 Figure 6. Motor access cover and fasteners. -13- Model G0964 (Mfd. Since 04/23)
  • Page 16 — If plug manufacturer did not include instruc- tions, wiring of generic NEMA 6-15 plug is illustrated on Page 34. Figure 10. Magnetic switch cover and screws. -14- Model G0964 (Mfd. Since 04/23)

  • Page 17: Section 3: Setup

    To reduce this risk, you are completely satisfied with the machine and get help from other people have resolved any issues between Grizzly or the and use a forklift (or other shipping agent. You MUST have the original pack- lifting equipment) rated for aging to file a freight claim.

  • Page 18: Inventory

    Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Box 1 (Figure 12) A. Machine Base ..........1 Figure 13. Box 2 inventory. Figure 12. Box 1 inventory. -16- Model G0964 (Mfd. Since 04/23)

  • Page 19: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 88½" 109½" 29½" Electrical Connection Figure 14. Minimum working clearances. -17- Model G0964 (Mfd. Since 04/23)

  • Page 20: Assembly

    Remove (6) ⁄ "-20 x ⁄ " hex bolts and ⁄ " fender washers shown in Figure 15. Figure 17. Rotating arm through its full range of Figure 15. Location of precision arm fasteners. motion. -18- Model G0964 (Mfd. Since 04/23)

  • Page 21: Test Run

    Figure 18. Location of power controls. Operating an improperly set up machine may result in malfunction or unexpect- Congratulations! Test Run is complete. ed results that can lead to serious injury, death, or machine/property damage. -19- Model G0964 (Mfd. Since 04/23)

  • Page 22: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. To reduce risk of serious injury, read entire manual BEFORE using machine.

  • Page 23: Section 5: Accessories

    This is especially vital to To reduce this risk, only install accessories extending the life of the HEPA filter. 595 x 595 x recommended for this machine by Grizzly. 45mm. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 24 These support legs provide support for the heavi- est jobs with a capacity of 4400 pounds each. Figure 25. T32859 24" x 36" Folding Welding Table. Figure 23. Welding table support legs. www.grizzly.com 1-800-523-4777 order online at or call -22- Model G0964 (Mfd. Since 04/23)
  • Page 25 Use it as a limit stop and table extension. Measures 10 ⁄ " x 11 ⁄ ". Figure 29. T28990 Corner Clamping Attachment. Figure 27. T28986 Right-Hand Corner Fixture. www.grizzly.com 1-800-523-4777 order online at or call -23- Model G0964 (Mfd. Since 04/23)

  • Page 26: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning To reduce risk of shock or accidental startup, always Cleaning the Model G0964 is relatively easy. disconnect machine from Always put on ANSI-approved safety goggles, a power before adjustments, NIOSH-approved respirator, and protective gloves maintenance, or service.

  • Page 27: Lubrication

    (see Figure 32). Precision Arm Cam Latch Flange Grease Fitting Dust Drawer Handle Figure 31. Location of precision arm flange grease fitting. Figure 32. Dust drawer components. -25- Model G0964 (Mfd. Since 04/23)

  • Page 28: Cleaning/Replacing Filters

    ANSI-Approved Safety Goggles ....1 Pr. NIOSH-Approved Respirator ......1 Protective Gloves..........1 Pr. Wrench or Socket 12mm ........1 Soft Bristle Brush ..........1 Vacuum Cleaner w/HEPA Filter ......1 Wire Brush ............1 Replacement Filters......As Needed -26- Model G0964 (Mfd. Since 04/23)
  • Page 29 #P0964029). — If you have already cleaned pre-filter and Remove (2) hex bolts and flat washers shown operating pressure has not improved, in Figure 37 to release filters from housing. replace pre-filter (part #P0964037). -27- Model G0964 (Mfd. Since 04/23)
  • Page 30 Figure 42. HEPA filter aligned with filter housing hooks. Air Flow Direction 16. Install hex bolts and flat washers removed in Arrow Step 8 to secure filters in housing. Figure 40. Location of pre-filter air flow direction arrow. -28- Model G0964 (Mfd. Since 04/23)

  • Page 31: Machine Storage

    21. Dispose of any old filters, water used to clean or moisture. If machine will be stored in/near aluminum mesh filter, and any waste collect- direct sunlight, use cover that will block sun ed in vacuum according to local regulations. rays. -29- Model G0964 (Mfd. Since 04/23)

  • Page 32: Section 7: Service

    2. Fix/replace fan cover; replace loose/damaged fan. 3. Centrifugal switch needs adjustment/at fault. 3. Adjust/replace if at fault. 4. Motor bearings at fault. 4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -30- Model G0964 (Mfd. Since 04/23)
  • Page 33 Precision arm 1. Precision arm flange needs lubrication. 1. Apply grease to flange grease fitting (Page 25). does not adjust 2. Precision arm support joint fasteners are too 2. Loosen fasteners. easily. tight. -31- Model G0964 (Mfd. Since 04/23)

  • Page 34: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -32- Model G0964 (Mfd. Since 04/23)

  • Page 35: Wiring Diagram 120V

    13NO 5-20 Plug Ground Figure 45. Magnetic switch wiring (120V). Start Capacitor Capacitor 400MFD 50uF 125VAC 250VAC Prewired 120V MOTOR 120V/240V Figure 46. Motor junction box wiring (120V). READ ELECTRICAL SAFETY -33- Model G0964 (Mfd. Since 04/23) ON PAGE 32!

  • Page 36: Wiring Diagram 240V

    MAG SWITCH 240V NHD MS1-09D2I7N112PBVO Ground Contactor 240V OL Relay C09D10I7 NTH-11 14NO 13NO 6-15 Plug (As Recommended) Ground Start Capacitor Capacitor 400MFD 50uF 125VAC 250VAC Rewired 240V MOTOR 120V/240V READ ELECTRICAL SAFETY -34- Model G0964 (Mfd. Since 04/23) ON PAGE 32!

  • Page 37: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 16X-1 16X-3 16X-2 16X-4...
  • Page 38 P0964018 POWER CORD 14G 3W 118" 5-20P P0964057 HEX NUT 1/4-20 P0964019 MOTOR CORD 14G 3W 40" P0964058 ACORN NUT 5/16-18 BUY PARTS ONLINE AT GRIZZLY.COM! -36- Model G0964 (Mfd. Since 04/23) Scan QR code to visit our Parts Store.

  • Page 39: Precision Arm

    Precision Arm 134 127 114 137 BUY PARTS ONLINE AT GRIZZLY.COM! -37- Model G0964 (Mfd. Since 04/23) Scan QR code to visit our Parts Store.
  • Page 40 EXT TOOTH WASHER 10MM P0964166 HEX BOLT 1/4-20 X 3/4 P0964133 FLAT WASHER 8MM P0964167 FENDER WASHER 1/4 P0964134 FENDER WASHER 6MM BUY PARTS ONLINE AT GRIZZLY.COM! -38- Model G0964 (Mfd. Since 04/23) Scan QR code to visit our Parts Store.

  • Page 41: Labels & Cosmetics (Front)

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -39- Model G0964 (Mfd.

  • Page 42: Labels & Cosmetics (Rear)

    COMBO WARNING LABEL DOOR P0964212 INLET WARNING LABEL P0964208 MACHINE ID LABEL P0964213 ROTATION LABEL P0964210 ELECTRICITY LABEL P0964214 COMBO WARNING LABEL MACHINE BUY PARTS ONLINE AT GRIZZLY.COM! -40- Model G0964 (Mfd. Since 04/23) Scan QR code to visit our Parts Store.

  • Page 43: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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