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- Page 1 PART NO. EM4L2-EN1-2 Operator's Manual Wheel Loader URL:http://www.hitachi-c-m.com Serial No. ZW65 000101 and up ZW75 000101 and up ZW95 000101 and up PRINTED IN THE NETHERLANDS 2012, 10...
- Page 2 INTRODUCTION Read this manual carefully to learn how to operate and Warranty is provided as a part of Hitachi’s support service your machine correctly. Failure to do so could program for customers who operate and maintain their result in personal injury or machine damage.
- Page 3 ENGINE EMISSION CONTROL LABEL INDEX MACHINE NUMBERS SAFETY SAFETY SIGNS COMPONENTS NAME GETTING ON/OFF THE MACHINE OPERATOR’S STATION BREAK-IN OPERATING ENGINE DRIVING MACHINE OPERATING MACHINE TRANSPORTING MAINTENANCE MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS STORAGE TROUBLESHOOTING SPECIFICATIONS OPTIONAL ATTACHMENT OTHERS INDEX EM4L2-EN1-2 Find manuals at https://best-manuals.com...
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Page 5: Table Of Contents
CONTENTS ENGINE EMISSION CONTROL LABEL ........1 Replace.Rubber.Hoses.Periodically......... S-28 Avoid.High-Pressure.Fluids............S-28 EC.Emission.Control.Label:.Engine.Label........1 Prevent.Fires..................S-29 MACHINE NUMBERS ................3 Evacuating.in.Case.of.Fire............S-30 Beware.of.Exhaust.Fumes............S-30 SAFETY ....................S-1 Precautions.for.Welding.and.Grinding........S-30 Recognize.Safety.Information.............S-1 Avoid.Heating.Near.Pressurized.Fluid.Lines......S-31 Understand.Signal.Words..............S-1 Avoid.Applying.Heat.to.Lines.Containing.. - Page 6 CONTENTS Fault.Code................... 1-17 Tool.Box..................... 1-50 Switches,.Steering.Wheel.and.Pedals........1-18 Vandal-proof.Devices..............1-51 Steering.Wheel................1-19 BREAK-IN ..................2-1 Horn.Switch..................1-19 Observe.Engine.Operation.Closely..........2-1 Turn.Signal.Switch................. 1-19 Light.Switch..................1-20 OPERATING ENGINE ..............3-1 High-low.Beam.Switch..............
- Page 7 CONTENTS Lifting.Machine.................6-8 Check.Electrolyte.Level............7-64 Check.Electrolyte.Specific.Gravity........7-65 MAINTENANCE ................7-1 I..Brake.System................7-66 Correct.Maintenance.and.Inspection.Procedures....7-1 Check.Brake.Oil.Level............. 7-66 Check.Hour.Meter.Regularly............7-2 Check.Right.and.Left.Brake.Interlocking.. Use.Correct.Fuels.and.Lubricants..........7-2 Performance................. 7-67 Layout....................7-3 Check.Parking.Brake.Force........... 7-68 Maintenance.Guide.Table..............7-4 Check.Service.Brake..............7-68 Preparations.for.Inspection.and.Maintenance......7-5 Change.Brake.Oil..............7-68 Lock.Frames..
- Page 8 CONTENTS Sound.Level.Results.(2000/14/EC).......... 12-2 Vibration.Level................12-2 OPTIONAL ATTACHMENT ............13-1 Specifications.(With.Fork.Attachment)......... 13-1 OTHERS ................... 14-1 Pallet.Forks.(ZW65,.75,.95)............14-1 INDEX ....................15-1 Find manuals at https://best-manuals.com...
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Page 9: Engine Emission Control Label
ENGINE EMISSION CONTROL LABEL EC Emission Control Label: Engine Label ZW65/ZW75 M4L2-00-002 M4FG-00-003 ZW95 M4L2-00-003 Find manuals at https://best-manuals.com... - Page 10 ENGINE EMISSION CONTROL LABEL MEMO ......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
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Page 11: Machine Numbers
MACHINE NUMBERS The manufacturing Nos. explained in this group is the individual number (serial No.) given to each machine and hydraulic components. These numbers are requested when inquiring any information on the machine and/or components. Fill these serial Nos. in the blank spaces in this group to immediately make them available upon request. - Page 12 MACHINE NUMBERS MEMO ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
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Page 13: Safety
SAFETY Recognize Safety Information • These are the SAFETY ALERT SYMBOLS. • When you see these symbols on your machine or in this manual, be alert to the potential for personal injury. • Follow recommended precautions and safe operating practices. SA-688 Understand Signal Words •... -
Page 14: Follow.safety.instructions
Hitachi Warranty Policy. • Do not use attachments and / or optional parts or equipment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and / or service life of the machine. In addition, personal accident, machine... -
Page 15: Prepare.for.emergencies
SAFETY Prepare for Emergencies • Be prepared if a fire starts or if an accident occurs. • Keep a first aid kit and fire extinguisher on hand. • Thoroughly read and understand the label attached on the fire extinguisher to use it properly. •... -
Page 16: Protect.against.noise
SAFETY Protect Against Noise • Prolonged exposure to loud noise can cause impairment or loss of hearing. • Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortably loud noises. SA-434 Inspect Machine •... -
Page 17: General.precautions.for.cab
SAFETY General Precautions for Cab • Before entering the cab, thoroughly remove all dirt and / or oil such as mud, grease, soil or stones that may mess up the cab from the soles of your work boots. If any controls such as a pedal is operated while with dirt and / or oil on the soles of the operator’s work boots the operator’s foot may slip off the pedal, possibly resulting in a personal accident. • Do not mess up around the operator’s seat with parts, tools, soil, stones, obstacles that may fold up or turn over, cans or lunch box. The levers or pedals become inoperable if obstacle jams in operation stroke of the accelerator pedal, brake pedal, pilot control shut-off lever or control levers, which may result in serious injury or death. • Avoid storing transparent bottles in the cab. Do not attach any transparent type window decorations on the windowpanes as they may focus sunlight, possibly starting a fire. • Refrain from listening to the radio, or using music headphones or mobile telephones in the cab while operating the machine. • Keep all flammable objects and / or explosives away from the machine. • After using the ashtray, always cover it to extinguish the match and / or tobacco. • Do not leave cigarette lighters in the cab. When the temperature in the cab increases, the lighter may explode. • Use proper floor mat dedicated to the machine. If another floor mat is used, it may be displaced and contact with the accelerator pedal or brake pedal during operation,... -
Page 18: Use.handrails.and.steps
SAFETY Use Handrails and Steps • Falling is one of the major causes of personal injury. • When you get on and off the machine, always face the machine and maintain a three-point contact with the steps and handrails. • Do not use any controls as handholds. •... -
Page 19: Ensure.safety.before.rising.from.or
SAFETY Ensure Safety Before Rising from or Leaving Operator’s Seat • Before rising from the operator’s seat to open / close either side window or to adjust the seat position, be sure to first lower the front attachment to the ground and then move the loader control lever lock to the LOCK position. -
Page 20: Move.and.operate.machine.safely
SAFETY Move and Operate Machine Safely • Bystanders can be run over. • Take extra care not to run over bystanders. Confirm the location of bystanders before moving, swinging, or operating the machine. • Always keep the travel alarm and horn in working condition (if equipped). -
Page 21: Operate.only.from.operator's.seat
SAFETY Operate Only from Operator’s Seat • Inappropriate engine starting procedures may cause the machine to runaway, possibly resulting in serious injury or death. • Start the engine only when seated in the operator's seat. • NEVER start the engine while standing on the track or on ground. -
Page 22: Investigate.job.site.beforehand
SAFETY Investigate Job Site Beforehand • When working at the edge of an excavation or on a road shoulder, the machine could tip over, possibly resulting in serious injury or death. • Investigate the configuration and ground conditions of the job site beforehand to prevent the machine from falling and to prevent the ground, stockpiles, or banks from collapsing. -
Page 23: Equipment.of.head.guard,.Rops,.Fops
SAFETY Equipment of Head Guard, ROPS, FOPS In case the machine is operated in areas where the possibility of falling stones or debris exist, equip a head guard, ROPS, or FOPS according to the potential hazardous conditions. (The standard cab for this machine corresponds to ROPS and FOPS.) Any modification of the ROPS structure will modify its performances and its certification will be lost. -
Page 24: Keep.riders.off.machine
SAFETY Keep Riders Off Machine • Riders on machine are subject to injury such as being struck by foreign objects and being thrown off the machine. • Only the operator should be on the machine. Keep riders off. • Riders also obstruct the operator’s view, resulting in the machine being operated in an unsafe manner. -
Page 25: Drive.machine.safely.(Work.site
SAFETY Drive Machine Safely (Work Site) • Before driving the machine, always confirm that the steering wheel / and F-N-R lever (switch) direction corresponds to the direction you wish to drive. • Be sure to detour around any obstructions. • Driving on a slope may cause the machine to slip or overturn, possibly resulting in serious injury or death. -
Page 26: Drive.safely.with.bucket.loaded
SAFETY Drive Safely with Bucket Loaded • If the machine is incorrectly operated while driving with the bucket loaded, turning over of the machine may result. Be sure to follow all the instructions indicated below. • When driving the machine on a job site with the bucket loaded, hold the bucket as low as possible to keep the machine balanced and to have good visibility. -
Page 27: Travel.on.public.roads.safely
SAFETY Travel on Public Roads Safely • This machine is not allowed to drive on public roads with the bucket loaded. • Be sure to empty the bucket. • Hold the bucket at mark (A) 300 mm (12 in) above the road surface as illustrated. -
Page 28: Avoid.accidents.from.backing.up.and.turning
SAFETY Avoid Accidents from Backing Up and Turning • Make sure no one is working under or close to the machine before backing up or turning the machine to avoid personal injury and / or death by being run over or entangled in the machine. -
Page 29: Avoid.positioning.bucket.or.attachment
SAFETY Avoid Positioning Bucket or Attachment Over Anyone • Never allow the bucket or attachment to pass over co- workers and / or the dump truck operator’s cab. Falling soil from the bucket or contact with bucket or attachment may cause serious personal accidents and / or damage to the machine. -
Page 30: Never.undercut.a.high.bank
SAFETY Never Undercut a High Bank • The edges could collapse or a land slide could occur causing serious injury or death. SA-519 Dig with Caution • Accidental severing of underground cables or gas lines may cause an explosion and / or fire, possibly resulting in serious injury or death. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...