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Yamaha DRIVE 2 EFI 2019 Operator's Manual

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2019
MODEL YEAR
OWNER'S / OPERATOR'S MANUAL
GOLF CAR
Read this manual carefully before operating this vehicle.
DR2A EFI
LIT-19626-A0-05
J0B-F8199-11

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Summary of Contents for Yamaha DRIVE 2 EFI 2019

  • Page 1 2019 MODEL YEAR OWNER’S / OPERATOR’S MANUAL GOLF CAR Read this manual carefully before operating this vehicle. DR2A EFI LIT-19626-A0-05 J0B-F8199-11...
  • Page 2 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
  • Page 3 Yamaha. If you have any questions about the operation or maintenance of your EFI Golf Car, please consult a Yamaha dealer. Yamaha Golf-Car Company DR2A EFI Golf Car Owner's/Operator's Manual ©...
  • Page 4 If you have any messages that follow this symbol to questions concerning this manual, avoid possible injury or death. please consult your Yamaha dealer. A WARNING indicates a potentially hazardous situation which, if not Read and understand this manual...

  • Page 5: Table Of Contents

    CONTENTS WARRANTY IMPORTANT LABELS OPERATOR SAFETY SAFETY CONSIDERATIONS CONTROLS PRE-OPERATION CHECKS OPERATION MAINTENANCE STORAGE SPECIFICATIONS WIRING...

  • Page 6: Warranty

    Any charges incurred in transporting a golf car or charger to and from an authorized Yamaha golf car dealer for service or in performing field service are also excluded from this warranty.
  • Page 7 WARRANTY Yamaha Golf-Car Company makes no other warranty of any kind, expressed or implied. All implied warranties of merchantability and fitness of merchantability and fitness for a particular purpose which exceed the obligations and time limits stated in this warranty are hereby disclaimed by Yamaha Golf-Car Company and excluded from this Warranty.
  • Page 8 WARRANTY...

  • Page 9: Important Labels

    • Come to a complete stop before reversing direction. • Read the Owner’s/Operator’s Manual for more information. ATTENTION • This vehicle was not manufactured for use on public streets and does not comply with federal motor vehicle safety standards applicable to passenger cars. YAMAHA J0B-K7762-00...
  • Page 10 IMPORTANT LABELS...
  • Page 11 IMPORTANT LABELS DATE OF CONSTRUCTION: *** **** MY**** YAMAHA MOTOR POWERED PRODUCTS CO., LTD 200-1 SAKAGAWA, KAKEGAWA, JAPAN MAX. BATTERY WEIGHT: ** kg MODEL: ****** NOMINAL SYSTEM VOLTAGE: **V MAX. POWER: *** hp (*** kW) FUEL TYPE: UNLEADED GASOLINE DRY WEIGHT: *** kg...
  • Page 12 Keep a record of these numbers for reference when ordering parts from a Yamaha Golf-Car Company dealer. Y-2774 The engine serial number 1 is affixed in the location shown.

  • Page 13: Operator Safety

    OPERATOR SAFETY Yamaha golf cars are designed to be simple to operate. However, be sure to observe the following to reduce the risk of serious injury or death due to loss of control and other hazards: BEFORE OPERATING THE GOLF CAR Read this Owner’s/Operator’s manu-...
  • Page 14 OPERATOR SAFETY Use extra care in congested areas or when backing up. Always back up slowly, and watch carefully. Avoid starting or stopping abruptly. Vary the speed of the golf car to match the terrain. Avoid turning the steering wheel too sharply at higher speeds to avoid tipping or rolling the vehicle.

  • Page 15: Safety Considerations

    SAFETY CONSIDERATIONS Like all machines, golf cars can HAZARD PREVENTION cause injury if improperly used or maintained. Drivers should be mindful of road hazards, and avoid dangerous situa- Experience has shown that golf cars tions that may include the following: are safe when operated in accor- dance with the safety warnings Steep Grades –...
  • Page 16 SAFETY CONSIDERATIONS Loose Terrain – Avoid areas of MAINTENANCE loose terrain which may cause a REQUIRED FOR GOLF golf car to lose traction and affect CAR SAFETY stability. Take notice of conditions and reduce speed when driving on Practice the following to help ensure uneven or loose terrain.
  • Page 17 If new nameplates, warnings or instructions are needed, contact When working on the fuel system your Yamaha dealer. or the battery, do not smoke, or allow any sparks or open flames near the vehicle, to avoid any fires FUEL HANDLING/ or explosions.

  • Page 18: Controls

    CONTROLS FEATURES 1 Engine/oil Front tire warning light Front bumper 2 Main switch Battery 3 Brake pedal Rear body 4 Parking brake Rear tire pedal Rear bumper 5 Accelerator Fuel tank pedal Fuel cap 6 USB ports E.F.I. fuel Drive select pump lever Fuel tank vent...
  • Page 19 NOTICE If the light is flashing, do not operate the vehicle. Contact your Yamaha Service representative to have the vehicle serviced. Y-2786 å Engine/oil warning light...
  • Page 20 CONTROLS DRIVE SELECT LEVER The drive select lever is used to shift the golf car into forward or reverse. After coming to a complete stop, move the lever to the desired position. Lever Position Car Movement Y-18 FORWARD REVERSE The reverse alarm will sound when BEEP the drive select lever is turned to “R.”...
  • Page 21 CONTROLS ACCELERATOR PEDAL The accelerator pedal controls the golf car’s speed. Action Car Speed Depress pedal Increase Y-20A Release pedal Decrease å Accelerator pedal BRAKE PEDAL Press down on the brake pedal to stop the golf car. ∫ Brake pedal Y-21a PARKING BRAKE PEDAL...

  • Page 22: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation checks should be made each time you use your golf car. Get in the habit of performing the following checks in the same way so that they become second nature. To keep vehicle from moving while performing pre-operation checks: Remove main switch key.
  • Page 23 PRE-OPERATION CHECKS FUEL SYSTEM Make sure there is sufficient fuel in the tank. Also check fuel line and connections for leakage. å Fuel tank ∫ Fuel cap ç E.F.I. fuel pump ∂ Fuel tank vent Cover filler funnel Gasoline and its vapors are highly flammable and explosive.
  • Page 24 PRE-OPERATION CHECKS NOTICE Avoid using gasoline blended with methyl alcohol which can damage fuel system parts. ENGINE OIL With the golf car parked on level Y-514 ground, remove the dipstick and make sure the engine oil is between the MIN and MAX marks (the crosshatched area on the end of the dipstick).
  • Page 25 PRE-OPERATION CHECKS BATTERY Check that the battery is held securely in place to prevent the battery from being damaged from vibration or jarring. Tighten the bat- tery hold-down nuts if loose. Also check that the battery cap is not missing to prevent battery acid from spilling from the battery.
  • Page 26 The alarm should sound. PEDAL OPERATION Y-33 Check the following pedal controls for proper operation. If a pedal does not work properly, consult a Yamaha dealer. Accelerator Pedal With the main switch in the “OFF” position, make sure the accelerator pedal operates smoothly.
  • Page 27 PRE-OPERATION CHECKS Brake Pedal Make sure the brake pedal feels firm when pressed and returns to its original position when released. ∫ Brake pedal Parking Brake Pedal Y-21a Make sure the parking brake pedal locks in place with a positive click, and releases when the accelerator pedal is pressed.

  • Page 28: Operation

    OPERATION BODY AND CHASSIS Before each use, visually inspect the golf car body and chassis for dam- aged and/or missing parts. STARTING 1. With the parking brake applied, turn the drive select lever to “F” for forward, or “R” for reverse. NOTICE Do not shift from “F”...
  • Page 29 OPERATION STOPPING To stop the golf car, gradually press down on the brake pedal. å Brake pedal When the golf car has come to a stop, apply the parking brake pedal and turn the main switch to “OFF.” ∫ Parking brake pedal NOTICE Do not hold the golf car on an incline with the accelerator –...

  • Page 30: Maintenance

    Check shock absorbers for oil leaks and damaged springs Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
  • Page 31 CS R adjust or replace if necessary Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual. **Related to emission control system.
  • Page 32 Definitions For Dirty injector Consult Yamaha Electrical/Electronic System.” dealer Electrical System It is recommended that these items be serviced by a Yamaha dealer or Spark plug dirty Clean carbon or with carbon, or wipe spark plug other qualified mechanic. Faulty ignition...
  • Page 33 MAINTENANCE Rear Lifting Point If the rear of the car needs to be lifted for a maintenance procedure, make sure it is lifted at the correct rear lifting point (see arrow). Spark Plug Inspection You should periodically remove and inspect the spark plug. Dirty or worn spark plugs can cause poor per- formance.
  • Page 34 MAINTENANCE å Gap 3. Clean the gasket and plug surfaces and install the spark plug finger-tight before tightening to the following torque: Spark plug torque: 20 Nm, 2.0 m . kg Y-37 (14.5 ft . lb) Engine Oil Replacement 1. Warm up the engine for several minutes, place the golf car on a level surface, then stop the engine.
  • Page 35 MAINTENANCE 4. Tip the front of the lower panel down and remove the panel. 3 Lower panel 5. Remove tie strap, then remove rubber exhaust duct from plastic duct. 4 Tie strap Y-2736 5 Exhaust duct 6. Place an oil pan under the engine drain plug.
  • Page 36 After replacing engine oil, check for oil leaks around the drain plug. If oil leaks are found, consult a Yamaha dealer. 10. Reinstall exhaust duct and secure by using a new tie strap. 11. Install panel and mount with four bolts.
  • Page 37 MAINTENANCE NOTICE Be careful not to drop anything into the air inlet. Serious engine damage can result. Inspection and cleaning: 3. Wash the foam pre-filter in soap and water. Allow it to dry. å Soap and water ∫ Foam element 4.
  • Page 38 MAINTENANCE Inspection: To inspect the drive belt, check for frayed edges or tears, and measure drive belt against the following specification. If the belt shows excessive wear or damage, replace the belt with a new one. å New: 31.0 mm (1.20 in.) ∫...
  • Page 39 MAINTENANCE 8. Clean out any dirt or debris from the intake tube, the floor trough and the intake air opening. 5 Intake tube 6 Floor trough 7 Intake air opening 9. After removing debris, install the floor panel, front panel, drive Y-2765 select lever, seat and the floor mat.
  • Page 40 MAINTENANCE Fuse Replacement Be sure to use the specified fuse. Using a wrong fuse can cause electrical system damage and create a fire hazard. Death or serious personal injury can result from failing to comply with the safety instructions in this manual. NOTICE When replacing a fuse, be sure the main switch is turned off to pre-...
  • Page 41 MAINTENANCE Transmission Oil To replace transmission oil: 1. Place the PTV on a flat, level surface. 2. Remove two bolts 1 and the bag holder insert 2. Y-2824 3. Block rear tires and lift front end of PTV. Secure PTV with car stands.
  • Page 42 MAINTENANCE 8. Install the drain plug. 9. Remove the oil fill plug on top of the transmission. 6 Oil fill plug 10. Fill the transmission with 16.06 oz (475 cc) and replace the oil fill plug. Y-2740 11. Install the lower panel and exhaust duct tabs.
  • Page 43 Before you operate the golf car, press down on the brake pedal sev- eral times to make sure the brakes are functioning properly. Consult your Yamaha dealer before using your golf car if you suspect brake problems. Brake failure could result in a serious accident.
  • Page 44 MAINTENANCE 2. If the free play distance needs adjusting, loosen the lock nut å and turn the adjusting nut ∫ in or out until the free play specification is met. Then tighten the lock nut in place. Y-2281 Do not over-tighten the brake cables.

  • Page 45: Storage

    Use of fuel stabilizer and conditioner Drain fuel in a well-ventilated eliminates the need to drain the fuel area. system. Consult a Yamaha dealer if Take care not to spill gasoline. the fuel system needs to be drained If gasoline spills, wipe it up instead.
  • Page 46 STORAGE ENGINE PREPARATION BATTERY PREPARATION With the key removed and the spark 1. Remove the battery from your plug lead disconnected, turn the golf car and store it in a cool, dry clutch by hand until compression is place that stays between 0°C felt.

  • Page 47: Specifications

    SPECIFICATIONS GENERAL SPECIFICATIONS Items DR2A19 EFI Dimensions: Overall length 2395 mm (94.3 in.) Overall width 1200 mm (47.2 in.) Overall height (steering height) 1190 mm (46.9 in.) Height of floor 310 mm (12.2 in.) Wheelbase 1640 mm (64.6 in.) Tread: Front 870 mm (34.3 in.) Rear...
  • Page 48 SPECIFICATIONS ENGINE Description: n i l n i l Output / Gross 9.17 kw (12.29 hp) / 3600 rpm Output / Net 6.71 kw (9.00 hp) / 3600 rpm n i l l i o l i o y t i y t i TRANSMISSION Transmission:...
  • Page 49 SPECIFICATIONS BATTERIES Items DR2A19 EFI Battery: BCI group 24, RC: minimum 75 min CCA: minimum 400A CHASSIS Items DR2A19 EFI Steering system: Type Rack and Pinion Steering angle (L.H.) 1.85 turn Steering angle (R.H.) 1.85 turn Brakes: Brake system Mechanical drum brake on each rear wheel with self-adjusters Type of brake Dual internal expanding shoe...

  • Page 50: Wiring

    WIRING DR2A19 EFI WIRING DIAGRAM 11-1...
  • Page 52 PRINTED IN USA 2018.11-0.3×2 CR...

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