OWNER’S MANUAL Safety information Description Smart key system Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Scooter care and storage MOTORCYCLE Specifications CZD300-AN (XMAX 300) Consumer information Index B5X-F8199-21...
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EAU46094 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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EAU10114 Welcome to the Yamaha world of motorcycling! As the owner of the CZD300-AN, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Table of contents Location of important labels... 1-1 Fuel tank cap ........5-15 Periodic maintenance chart for Fuel ..........5-16 the emission control system ..8-3 Safety information......2-1 Fuel tank overflow hose ....5-17 General maintenance and Further safe-riding points ....2-5 Catalytic converter ......5-18 lubrication chart ......
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Table of contents Lubricating the front and rear Index ..........12-1 brake levers........8-26 Checking and lubricating the centerstand and sidestand ..8-26 Checking the front fork....8-27 Checking the steering ....8-28 Checking the wheel bearings ..8-28 Battery ...........8-28 Replacing the fuses.......8-30 Vehicle lights .........8-31 Front turn signal light.....8-31 Rear turn signal light bulb .....8-32 Replacing the license plate...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
Safety information Never operate a scooter without conspicuous appears to be very EAU1026B proper training or instruction. Take effective in reducing the chance of training course. Beginners this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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Safety information Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter erators who have been involved in other motorists can see you. accidents are the result of head inju- ...
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Safety information Do not run engine outdoors where Cargo and accessory weight Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to monoxide, a deadly gas. Breathing a building through openings such the scooter as possible.
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Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may been designed, tested, and approved death.
Safety information Aftermarket Tires and Rims cation for the straps carefully so EAU57600 Further safe-riding points The tires and rims that came with your the straps will not rub against Be sure to signal clearly when scooter were designed to match the painted surfaces during transport.
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Safety information Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a brightly colored jacket. Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable. Use a strong cord to secure any luggage to the carri- er (if equipped).
Smart key system EAU76444 Smart key system The smart key system enables you to operate the vehicle without using a mechanical key. In addition, there is an answer-back function to help you lo- cate the vehicle in a parking lot. (See page 4-5.) 1.
Smart key system You are carrying or using com- smart key system may not work or its EAU76452 Operating range of the smart operating range may become very munication equipment such as key system radios or mobile phones in small.
Smart key system need to be replaced at considerable EAU78624 EWA17952 Handling of the smart key and WARNING cost. Keep the identification number mechanical keys The smart key should be carried card in a safe place. with you. Do not store it on the ECA21573 NOTICE vehicle.
Yamaha dealer check the vehicle. If the smart key continually re- holders, TVs, and computers. Keep the smart key away from ceives radio waves, the smart key electric medical equipment.
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Smart key system To turn the smart key on or off Operating range of the answer-back 2. Turn the main switch to “OFF”, Push the smart key button for approxi- and then push the main switch function mately 1 second to turn the smart key The approximate operating range of knob once.
Smart key system Do not expose the battery to di- EAU83291 Smart key battery rect sunlight or other heat Dispose of the removed battery in ac- sources. cordance with local regulations. 3. Install a new battery as shown. To replace the smart key battery Note the polarity of the battery.
Smart key system A. After pushing the main switch knob ECA15784 EAU76892 Main switch NOTICE and confirmation with the smart key Use a cloth when opening the has taken place, the main switch can smart key case with a screw- be turned while the smart key system indicator light is on (approximately 4 driver.
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Smart key system 3. While the smart key system indi- To turn the vehicle power off EAU76500 ON (on) cator light is on, turn the main 1. With the smart key turned on and switch to “ON”. All of the turn sig- within operating range, turn the nal lights flash twice and the vehi- main switch to “OFF”.
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Smart key system To open the seat and storage compart- ment A 1. “SEAT” button 1. “LID” button 1. Push. 2. Turn. 1. With the smart key turned on and within operating range, push the main switch knob. 2. While the smart key system indi- cator light is on, turn the main switch to “OPEN”.
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Smart key system Open position reminder EAU76521 “ ” (lock) To prevent you from accidentally leav- If the steering will not lock, try turning ing the vehicle unlocked by walking the handlebar back to the right slightly. away with the main switch still in the “OPEN”...
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Smart key system EAU79000 “ ” (fuel tank cap lid) Make sure that fuel tank cap lid is se- To open the fuel tank cap lid curely closed before starting off. 1. Push. 2. Turn. 1. With the smart key turned on and within operating range, push the main switch knob.
Have a Yamaha dealer check vehicle control system. If this occurs, have a Yamaha dealer check the on- the vehicle as soon as possible. board diagnostic system. 1. Left turn signal indicator light “...
When the vehicle is turned on, the light should come on for a few seconds and then go off. If the light does not come on, or if the light remains on, have a Yamaha dealer check vehicle. EAU78600 Smart key system indicator light “ ”...
Instrument and control functions the settings of the multi-function meter Clock EAU79171 Multi-function display unit. To use the “TRIP” switch, move the “TRIP/INFO” switch in direction (a). To use the “INFO” switch, move the “TRIP/INFO” switch in direction (b). 1. Clock 1.
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“F Trip” and start count- ing the distance traveled from that coolant temperature meter, all point. segments will flash repeatedly. If this occurs, have a Yamaha dealer check the vehicle as soon as pos- Coolant temperature meter sible. The coolant temperature varies with changes in the weather and engine load.
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Instrument and control functions The tripmeter display is equipped with Odometer “Odo” tripmeter The time tripmeter displays the time the following: that has elapsed while the main switch “Trip” odometer The odometer shows the total distance was in the “ON” position since it was ...
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Instrument and control functions will automatically change to the fuel re- Oil change tripmeter “Oil Trip” While the oil change tripmeter is flash- serve tripmeter “F Trip” and start ing, push the “TRIP” switch for 15 to 20 counting the distance traveled from seconds.
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Instrument and control functions V-belt replacement tripmeter Information display age fuel consumption display “Con- shows the distance traveled since the sumption/Average_ km/L” V-belt was last replaced. “Consumption/Average_ L/100 The V-belt replacement indicator “V- km”, instantaneous fuel consumption Belt” will flash every 20000 km (12000 display “Consumption_ _._ km/L”...
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The icy road warning indicator “ ” will If the engine turns over slowly cle. Have a Yamaha dealer check the flash when the temperature is below 4 when using the start switch, have vehicle as soon as possible.
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Instrument and control functions “Consumption/Average_ Instantaneous fuel consumption km/L”: The average distance that display If traveling at speeds under 10 km/h (6 can be traveled on 1.0 L of fuel is mi/h), “_ _._” is displayed. shown. “Consumption/Average_ Average speed display L/100 km”: The average amount of fuel necessary to travel 100 km...
Instrument and control functions Warning message function EAU1234P Handlebar switches This function displays a warning mes- When there are two or more warnings, sage corresponding to the current the warning messages are displayed in Left warning. the following order: “L FUEL”: Appears when the last seg- L FUEL →...
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Instrument and control functions EAU54202 EAU54213 EAU78491 Dimmer/Pass switch “ /PASS” Stop/Run/Start switch “ / ” “TRIP/INFO” switch Set this switch to “ ” for the high To crank the engine with the starter, This switch is used to make setting and beam and to “...
EAU12902 EAU12952 EAU78200 Front brake lever Rear brake lever The Yamaha ABS (Anti-lock Brake System) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes. If the ABS is activated, a pulsating sensation may be felt at the brake levers.
ABS is operating. How- substitute for riding appropriately ever, special tools are required, so for the conditions. Traction control please consult your Yamaha deal- cannot prevent loss of traction due to excessive speed when entering turns, when accelerating hard at a ECA20100 1.
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Instrument and control functions Setting the traction control system Resetting the traction control sys- The traction control system will auto- matically disable under certain condi- tions; such as when a sensor fault is detected, or when only one wheel is al- lowed to rotate for more than a few seconds.
“ ” aligns ble. with “ ”. 2. Turn the fuel tank cap counter- 4. Have a Yamaha dealer check the clockwise until release vehicle and turn off the “ ” mark “ ” aligns with “...
Instrument and control functions EWA11092 EAU13213 Fuel WARNING Make sure there is sufficient gasoline in Make sure that the fuel tank cap is the tank. properly closed after filling fuel. EWA10882 Leaking fuel is a fire hazard. WARNING Gasoline and gasoline vapors are extremely flammable.
Make sure that the fuel tank over- as well as to the exhaust system. flow hose is not blocked, and Your Yamaha engine has been de- clean it if necessary. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
Instrument and control functions EAU13435 EAU78514 Catalytic converter Storage compartments Storage compartment A must be The exhaust system contains catalytic opened using the smart key sys- converter(s) to reduce harmful exhaust This model is equipped with 3 storage tem. (See page 4-8.) emissions.
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Instrument and control functions Be sure to close the seat and all stor- age compartments before starting off. ECA24020 NOTICE Make sure that the keyhole cover is installed when the mechanical key is not being used. 1. Lid 1. Keyhole cover ECA21150 NOTICE 2.
Instrument and control functions Since the storage compartment EAU78521 Windshield may get wet while the vehicle is To suit the rider’s preference, the wind- being washed, wrap any articles shield height can be changed to one of stored in the compartment in a two positions.
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Instrument and control functions dent. Be sure to tighten the screws to the specified torque. [EWA15511] 1. Bolt 1. Bolt access cover To change the windshield height to the low position 1. Bolt 1. Remove the bolt access covers by Tightening torque: removing the quick fasteners.
Handlebar position screws to the specified torque. The handlebar can be adjusted to one [EWA15511] of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebar. 1. Bolt 1. Bolt Tightening torque: Windshield bolt: 1.
Instrument and control functions EAU14895 EAU78213 Adjusting the shock absorber Auxiliary DC jack assemblies EWA14361 1 (a) WARNING EWA10211 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is Always adjust both shock absorber installed when the auxiliary DC jack assemblies equally, otherwise poor is not being used.
(or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- 1. Auxiliary DC jack sibility of raising the sidestand be- 6.
Instrument and control functions this system regularly and have a EAUT1098 Ignition circuit cut-off system Yamaha dealer repair it if it does not Check the operation of the sidestand function properly. switch according to the following pro- cedure. 5-25...
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Instrument and control functions WARNING Place vehicle on centerstand. The vehicle must be placed on the centerstand during this inspection. Turn the main switch on. If a malfunction is found, have the vehicle inspected before riding. Put the sidestand up. Push the start switch while applying either of the brake levers.
• If necessary, add recommended coolant to specified level. 8-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 8-19, 8-25 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. 8-25 Control cables •...
ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of EWA10272 lowing material carefully.
Operation and important riding points EAU78231 ECA22510 EAU78221 Starting the engine NOTICE ECA10251 If a warning or indicator light does NOTICE not work as described above, see This model is equipped with a lean an- See page 7-1 for engine break-in in- page 5-1 for the corresponding gle sensor to stop the engine in case of structions prior to operating the ve-...
Operation and important riding points EAU45093 EAU16782 EAU60650 Starting off Acceleration and deceleration Braking 1. While pulling the rear brake lever EWA17790 WARNING with your left hand and holding the Avoid braking hard or suddenly grab bar with your right hand, push the scooter off the center- (especially when leaning over to stand.
Before leaving the vehicle, be sure to turn the main switch to “OFF” or “ ”. Otherwise, the battery may discharge. The sidestand alarm beeper can be set to not activate. Please con- tact your Yamaha dealer.
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.
EAU71033 Periodic maintenance charts Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools, data, and technical skills. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
(24000 mi) • Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. √ √ 2 * Air filter element • Replace. √ √ 3 * Pre air filter element • Clean.
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check tread depth and for dam- age.
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Change (warm engine before draining). At the initial interval and when the oil change indicator flashes or √...
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Periodic maintenance and adjustment EAU79370 Engine air filter and V-belt air filter • This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet or dusty areas.
Periodic maintenance and adjustment EAU18752 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1.
Do not Clean the surface of the spark plug attempt to diagnose such problems gasket and its mating surface, and yourself. Instead, have a Yamaha deal- then wipe off any grime from the spark er check the vehicle. plug threads.
Periodic maintenance and adjustment EAU36112 EAU79021 Canister Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
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Periodic maintenance and adjustment 3. Remove the engine oil filler cap 6. Remove and replace the oil filter and its O-ring, and then remove element and O-ring. the engine oil drain bolt and its gasket to drain the oil from the crankcase.
Tightening torque: Why Yamalube for several minutes while checking Engine oil drain bolt: YAMALUBE oil is a Genuine YAMAHA it for oil leakage. If oil is leaking, 20 N·m (2.0 kgf·m, 15 lb·ft) Part born of the engineers’ passion immediately turn the engine off and belief that engine oil is an impor- 9.
If any leakage is found, have a Yamaha dealer check and repair the Tightening torque: scooter. In addition, the final transmis- Final transmission oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft)
Periodic maintenance and adjustment EAU20071 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU78580 To check the coolant level 1.
EAU33032 EAU78574 Changing the coolant Air filter and V-belt case air fil- Yamaha dealer check the anti- The coolant must be changed at the in- ter elements freeze content of the coolant as tervals specified in the periodic main-...
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Periodic maintenance and adjustment 1. Check the hose on the rear side of the air filter case for accumulated dirt or water. 2. If dirt or water is visible, remove the hose from the clamp, clean it, and then install it. If dirt or water was found in the check hose, be sure to check the air filter ele- 1.
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Periodic maintenance and adjustment case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10482] 7. Pull the pre air filter element out, and then blow out the dirt with compressed air as shown.
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Periodic maintenance and adjustment 7. Remove the air filter element, and then blow out the dirt with com- pressed air from the clean side as shown. 1. Screw 1. Rear wheel sensor lead 2. Lead holder 4. Remove the air filter case bolts. 6.
2. White tape 3. Lead holder Periodically check the throttle grip free 12. Install the air filter case bolts, and play and, if necessary, have a Yamaha then tighten the bolts to the spec- dealer adjust it. ified torque. Tightening torque: Bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)
2 persons: To prevent this from occurring, have Front: your Yamaha dealer check and adjust Tire air pressure 200 kPa (2.00 kgf/cm2, 29 psi) Rear: the valve clearance at regular intervals. The tire air pressure should be 225 kPa (2.25 kgf/cm2, 33 psi)
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Size: or glass fragments in it, or if the side- surface must first be “broken 120/70-15 M/C 56P wall is cracked, have a Yamaha dealer Manufacturer/model: in” for it to develop its optimal replace the tire immediately. DUNLOP/SCOOTSMART characteristics.
Checking the front and rear brake lever ends. If there is free play, To maximize the performance, durabil- brake lever free play have a Yamaha dealer inspect the ity, and safe operation of your vehicle, brake system. Front note the following points regarding the EWA14212 specified wheels.
ECA17641 the wear indicator almost touches the NOTICE brake disc, have a Yamaha dealer re- Brake fluid may damage painted place the brake pads as a set. 1. Brake pad wear indicator surfaces or plastic parts.
Periodic maintenance and adjustment Insufficient brake fluid may al- Rear brake EAU22734 Changing the brake fluid low air to enter the brake sys- Have a Yamaha dealer change the tem, reducing braking brake fluid every 2 years. In addition, performance.
Checking and lubricating the Checking and lubricating the The V-belt must be checked and re- cables throttle grip and cable placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip vals specified...
EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground The pivoting points of the front and rear...
If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.
If any free (See page 8-8.) hub or if the wheel does not turn play can be felt, have a Yamaha This model is equipped with a VRLA smoothly, have a Yamaha dealer dealer check or repair the steer- (Valve Regulated Lead Acid) battery.
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To charge the battery 3. Fully charge the battery before in- stallation. NOTICE: When install- Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to ing the battery, be sure to turn have discharged. Keep in mind that the...
Periodic maintenance and adjustment rating than recommended to EAU78242 Replacing the fuses avoid causing extensive dam- The main fuse and the fuse boxes, age to the electrical system and which contain the fuses for the individ- possibly a fire. [EWA15132] ual circuits, are located under panel A.
If a front turn signal light does not to check if the device operates. for headlights, auxiliary lights and come on, have a Yamaha dealer check 4. If the fuse immediately blows brake/tail light. If a light does not come its electrical circuit or replace the bulb.
Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the bolts and plate,...
Is the smart key battery dis- self. However, should your vehicle re- charged? (See page 4-6.) quire any repair, take it to a Yamaha Is the smart key battery installed dealer, whose skilled technicians have the necessary tools, experience, and correctly? (See page 4-6.)
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Periodic maintenance and adjustment 4. Inputting the identification number EAU76561 Emergency mode is done by counting the number of When the smart key is lost or dam- flashes of the smart key system in- aged, or its battery has discharged, the dicator light.
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Periodic maintenance and adjustment When there are no knob opera- tions for 10 seconds during the identification number input pro- cess. When the smart key system indi- cator light is allowed to flash nine Release the knob after the smart or more times.
high-pressure washers of many components. Washing, clean- sure to consult a Yamaha dealer for steam-jet cleaners. Excessive ing, and polishing will also give you a advice on what products to use be- water pressure may cause wa- chance to inspect the condition of the fore cleaning the vehicle.
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Scooter care and storage chemicals such as, solvents, Washing plastic may scratch the wind- 1. Rinse off any degreaser and spray gasoline, rust removers, brake shield, so be sure to test all fluid, or antifreeze, etc. down the vehicle with a garden cleaning products before gen- hose.
Scooter care and storage Do not use abrasive polishing will become slippery, which EAU83472 Storage could cause loss of control. compounds as they will wear Always store the vehicle in a cool, dry Thoroughly clean the surfaces away the paint. place.
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Scooter care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.
These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the frame.
Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.
TROL SYSTEM PROHIBITED: owner Where obligated by law Owners are warned that the law may For use by Yamaha in litigation prohibit: a. The removal or rendering inopera- When the data is not related to an tive by any person other than for...
Index Model label ...........11-1 Multi-function display ......5-3 ABS............5-12 Final transmission oil ......8-13 ABS warning light ........5-1 Front and rear brake lever free play, Acceleration and deceleration ....7-3 checking..........8-22 Noise regulation (for Australia) ....11-3 Air filter and V-belt case air filter Front and rear brake pads, checking ...
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Index Tachometer ..........5-2 Throttle grip and cable, checking and lubricating ....8-25 Throttle grip free play, checking... 8-19 Tires ............8-20 Tool kit............ 8-2 Traction control system......5-13 Traction control system indicator light ... 5-1 TRIP/INFO switch ......... 5-11 Troubleshooting........