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Related Manuals for XOLTA BAT-80
Summary of Contents for XOLTA BAT-80
- Page 1 All-in-one Battery Energy Storage System INSTALLATION INSTRUCTIONS XOLTA OUTDOOR BATTERY ENERGY STORAGE SYSTEM - BAT-80 This guide provides you with the necessary information and step-by-step instructions for the mechanical and electrical installation of a XOLTA Outdoor BESS © 2023 by XOLTA...
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Page 2: Table Of Contents
Power cables requirements: ...............................18 7. Grid monitoring relay Definition and terms ..................................21 Installation ....................................21 NA Schutz installation ................................21 Coupling contactor recommendation ............................22 Connection schematics ................................22 Country specific settings ................................23 Denmark ..................................23 Germany ..................................24 Sweden ....................................25 8. Testing and commisioning the battery Overview ....................................26 © 2023 by XOLTA... -
Page 3: General Information About The Battery
Main Power Input/Output: 3 x 400V AC Control Power input: 1 x 230V AC Weight: Approx. 1100 kg Impact test (IEC 62262): IK08 Dimensions in mm: H2170 x W845 x D800 and the battery is intended to be installed outside. W 845 mm 45° www.xolta.com... -
Page 4: Safety Information And Legal Terms
• Do not dispose of the XOLTA Outdoor BESS in fire. RISK OF FIRE: • Keep the system away from flammable objects and heat sources. • Do not expose the battery system at any time to ambient temperatures in excess of 50°C. RISK OF ELECTRICAL SHOCK: There are high voltages present on AC and DC cables. There is a risk of death and serious injury due to electric shock. Report any external cable/wire damage to XOLTA or your local XOLTA system installer. • Do not touch uninsulated wires. • Never use a system if it is defective, damaged or broken. • Never attempt to disassemble, repair, modify the product or use it in any way other than as described in this manual. Repairs or replacement of components must only be performed by XOLTA certified technicians. • Never immerse the XOLTA Outdoor BESS in water or other fluids. RISK OF DAMAGE: • Do not expose the battery system to temperatures below -25°C or in excess of 50°C. Such exposure will result in irreversible degradation of the battery cells. • Do not block or in any way obstruct the air intakes or outlets as this will lead to improper product operation or problems with thermal management. See Figure 4 1. • Do not place any objects on top of the unit or within the required clearance space around the unit. The XOLTA cabinet should always be placed in a level vertical position during operation. The rack must not be tilted by more than 15 degrees from a vertical position during transportation. © 2023 by XOLTA... -
Page 5: Actions In Case Of Emergency Situations
The XOLTA BAT-80 is designed to meet strict safety standards. It monitors essential parameters of the battery system and protects the battery from damage. The main battery safety measures are presented in Table 2.1. Table 2.1: State of the art battery cells with excellent safety performance List of main safety State of the art battery management system (BMS) ensuring over/under voltage and measures in XOLTA over/under temperature monitoring for each individual battery cell Outdoor BESS Redundant battery cut-off contactor controlled by BMS Temperature sensors monitoring battery system temperature Active battery current control depending on battery cells temperature, voltage and state ... -
Page 6: Xolta Certified Installers
Any sign of mechanical damage or abnormal behavior of the battery system or its peripheral components should be treated with extreme caution. ACTION • Never use a damaged battery system again. • Disconnect the power. • Keep away from the battery and contact your XOLTA system supplier. XOLTA certified installers XOLTA provides appropriate training to installation technicians for XOLTA systems. The XOLTA Outdoor BESS must only be installed and commissioned by XOLTA certified installers. Contact XOLTA for a list. © 2023 by XOLTA... -
Page 7: Safe Disposal Of Lithium-Ion Batteries
Safe disposal of Lithium-ion batteries Uninstalling a XOLTA battery should only be undertaken by an authorized electrician. Lithium-ion batteries must be treated as hazardous waste and not be disposed of with regular waste. Special regulations apply to the transport of batteries, and these must always be observed. A XOLTA battery that has reached the end of its functional life can be returned to the seller that originally sold the battery or to the dealer of a new industrial battery. Disclaimer We have taken every precaution to ensure that all information provided in this installationguide is correct and up to date. However, we assume no responsibility for damage to persons and property arising as a result of following recommendations and/or procedures described in this Guide. Furthermore, we assume no responsibility for any infringements of rights of third parties which may result from the use of this Guide. The system is designed to assure that an installed XOLTA Outdoor BESS and all its associated functionalities behave safely under the predefined operating conditions. Nevertheless, please read all sections describing... - Page 8 • The product covered has been exposed, even temporarily, to vibrations that even insignificantly exceed the usual extent of vibrations caused by transport and installation; • The product covered has been improperly altered or otherwise tampered with by the Purchaser or any third party; • An overvoltage has occurred in the power grid to which the product covered is connected; • The product covered has been exposed to force majeure (including but not limited to in particular lightning, fire, earthquake or natural disaster) or harmful environmental conditions such as air pollution, salt water or sulphur corrosion or other events outside the reasonable control of XOLTA; • Any loss, theft or damage caused by water, fire or extreme weather conditions; any wear and tear or cosmetic damage. © 2023 by XOLTA...
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Page 9: Preparation Before Installation
PREPARATION BEFORE INSTALLATION: Before you install a battery, you must be registered as an installer with us. Contact at support@xolta.com or +45 7060 2017 Preparation before installation: Lifting tool – The system can be moved by the following methods • Crane •... -
Page 10: Site Requirements
Ensure the underlaying ground structurally supports the entire Physical installation requirements: weight of system including foundation. • Minimum clearance space on all sides of the XOLTA Outdoor BESS should be observed when planning for installation – Refer to manual for requirements on ambient temperature and see Figure x for requirements. -
Page 11: Mechanical Installation Of The Battery
• The foundation must be level with a plain surface to ensure look and best performance from the system. best performance of the system • Height of foundation should be minimum 150mm more if • XOLTA can provide a standard concrete plinth for single area is prone to flooding. rack installations. Allowed cable routing space Min. -
Page 12: Alternative Cable Routing
845mm The rack base can be pre-mounted on site in parallel with preparing the electrical installation. • All XOLTA Outdoor BESS racks must be placed vertically and • The battery cabinets must be permanently fixed to the safely secured to the rack base and the underlying foundation. underlying foundation. Moving the assembled battery racks • Use the 10 mm bolts to fix the battery unit onto the... - Page 13 Press the cable towards the front and down so it is accessible base will automatically ensure that the rack is lifted into the for the subsequent electrical installation. To avoid damages right position. make sure to align the rack and the base completely before lowering it to the final position. www.xolta.com...
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Page 14: Lifting With Forklift
Make sure to securely fasten the eyebolt to support the weight bolts for cranelift (The total weight of a battery rack is 1200 kg). of the unit. 607 mm 845 mm F1 90 F2 45 A (mm) B (mm) C (mm) D (mm) E (mm) G (mm) H (mm) DIN 580M12 340 kg 240 kg © 2023 by XOLTA... - Page 15 Calculate based on data sheet values for eye bolts on the previous page. www.xolta.com...
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Page 16: Connnecting The Battery System
Protective earthing Sizing according to power level above Not required 3 phase 400VAC + N + PE per rack Terminal size rack SAG 35mm2 Inverter mains supply Multi strand CU-cable required with min. bending radius r50mm BAT-80 1 x 230VAC + N + PE, 10A per rack BPU supply Terminal size SAG 2,5mm2 Communication to central switch Ethernet CAT-6 cable per rack Earthing Terminal size rack SAG 35mm2 External Ethernet communication between batteries, 1 port per battery rack communication switch power meters and other system peripherals 1 port per power meter Power meter power supply 3 x 400VAC + N + PE per meter TCP/IP Power meter Ethernet connection to Ethernet CAT6 cable per site public internet © 2023 by XOLTA... -
Page 17: Electrical Installation
ELECTRICAL INSTALLATION: Inverter power ratings: VERSION MAXIMUM POWER RATING BAT-80/25 25 kVA BAT-80/30 30 kVA BAT-80/50 50 kVA BAT-80/60 60 kVA Overall diagram of the installation: It is important that Power meters and Battery racks are on the same subnet as they communicate via Modbus TCP. - Page 18 4-8: Inverter power cables 1-3: BPU control power 9: Ethernet connection 10: Cable entry plate NOTE! Please check phase order: L1, L2, L3 - 400V 3 2 1 Install bolts in the base, as show in the illustration below. © 2023 by XOLTA...
- Page 19 Prefuse needed for the various versions of BAT 80 (Main board fuse). Fuse and Switch Other Cabinet Installation Installation Consumers XOLTA Rack Terminal 4, PE Inverter Inverter 3 Phase Fuses Circuit Breaker XOLTA Rack Terminal 7, L3 XOLTA Rack Terminal 6, L2...
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Page 20: Grid Monitoring Relay
Installation: Introduction The inverters of the Xolta C&I are setup to follow the spe- Decentralized energy generation systems, such as battery cific country/region grid code (e.g. over or under frequency systems generate decentralized electricity that is fed into the response, etc.), but for full grid code compliance, they require power grid. -
Page 21: Coupling Contactor Recommendation
XOLTA is recommending using motorized circuit breakers (cou- rules for selection of the coupling contactor. pling contactors) for all C&I installations with auxiliary switch The maximum AC currents of the single Xolta racks are as (feedback). Follow the local country grid code/grid operator presented in Table 3. -
Page 22: Country Specific Settings
51.5 Hz Underfrequency 0.5s 47.5 Hz ROCOF 0.08s 2.5Hz/s Refer to document “ TEKNISK FORSKRIFT 3.3.1 FOR ELEK- For detailed information about ABB and Ziehl settings refer to device manuals. TRISKE ENERGILAGERANLÆG 2023” if more information is required. © 2023 by XOLTA... -
Page 23: Germany
Nein Nein (elektr. Eigensch. und Einheiten- und Anlagenzert 4) NA-Schutz-Zertifikat nach VDE-AR-N 4110) generell nach VDE-AR-N 4105:2018-11 (also auch für zentralen NA-Schutz *Diese Anwendungshilfe gilt nicht für Energieerzeugungsanlagen mit Netzanschlüssen im Nieder- / Hoch- und Höchstspannungsnetz bei ≥ 135kW) www.xolta.com... -
Page 24: Sweden
47.5 – 50.1 Hz, and after the mains frequency has been within this range for at least 180 s. Refer to document “Energimarknadsinspektionens föreskrifter om fastställande av generellt tillämpliga krav för nätanslut- ning av generatorer” (EIFS 2018:2) in case more information is required. © 2023 by XOLTA... -
Page 25: Testing And Commisioning The Battery
TESTING AND COMMISSIONING THE BATTERY: Go to http://installer.xolta.com or use the QR code below. You can change the language of the app in the menu in the Follow the instructions in the app. top right corner. It is possible to switch between Danish and English.