Page 1 6HUYLFH 0DQXDO 9/™9/%™ 6SRW /XPLQDLUH $XJ ® The Automated Lighting Company C O N F I D E N T I A L : T h i s t e c h n i c a l m a n u a l i s c o n f i d e n t i a l p r o p e r t y o f V a r i - L i t e , I n c .
Page 2 ™ ™ ™ ™ ™ ™ , VL2B , VL2C , VL3 , VL4 , VL5 , VL5Arc , VL5B , VL6 , VL6B ™ ™ ™ ™ ™ ™ ™ ™ , VLM , APS6 , C3 , SPC-36...
Page 3 &RPSOLDQFH VL6™ Spot Luminaire (Part Number 20.9638.0001) This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
Page 4 80,1$,5( (59,&( $18$/ 9/9/% 6 6DIHW\ 1RWLFH GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRI- CAL SHOCK, FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE FOUND BELOW. ADDITIONAL SAFETY INFORMATION CAN BE FOUND IN THE SAFETY AND EQUIPMENT HANDLING SECTION OF THIS MANUAL.
Page 5 9/™9/%™ 6SRW /XPLQDLUH 6HUYLFH 0DQXDO Revision History Page Number Change Number Title Page thru xii 1 thru 236 Version Date BASIC 17-Dec-96 REV. A 05-Aug-98 REV. B 20-Aug-99 C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 6 Standard Operation Overview ............... 33 VL6 Lamp Control PCB ................. 33 Internal Block Diagrams ................34 VL6 Power and Data Flow ..............34 Series 300 VL Comm System Diagram ............35 DMX Control Overview................36 DMX Operating System ................. 36 Termination.....................
Page 7 $%/( 2) 217(176 & Safety Cable ....................45 Alternate Hanging Methods ................45 Hanging Preparation ..................47 Luminaire Orientation and Placement............47 Truss Pipe Requirements................47 Spacing Requirements................... 48 Installation Methods..................49 Standard Hang ..................49 Three-Point Hang..................49 Installation/Checkout Procedure..............50 Installation ....................
Page 8 Chapter 4. Illustrated Parts Breakdown VL6 Drawing Tree ................... 133 VL6B Drawing Tree..................135 VL6 Covers and Hooks Assembly ..............136 VL6B Covers and Hooks Assembly..............138 VL6 Head Assembly ..................140 VL6B Head Assembly..................142 Color Bulkhead Assembly................144 Gobo Wheel Assembly................
Page 9 VL6B Rear Assembly ................. 156 Lamp Assembly................... 158 VL6 Reflector Assembly................160 VL6B Relector Assembly ................161 VL6 Ignitor Board Assembly (IGN6) ............162 VL6/VL6B Ignitor PCB Assembly ............. 163 VL6 Ignitor PCB Assembly (IGN6) ............164 Ignitor PCB Assembly (VL6B/VL7) ............165 Ignitor Board Output Cable Assembly............
Page 10 80,1$,5( (59,&( $18$/ 9/9/% 6 Connector Pin Locations ................. 224 VL5 (VL6) Input Cable (25.9634.0180) ............. 224 2-Pos Red MTA100 Receptacle ............224 2-Pos Red MTA100 Receptacle (not used with VL6 luminaire).............. 224 4-Pos Red MTA100 Receptacle ............224 16-Pos Red CPC Receptacle (Luminaire Input) ........
Page 11 TO: Product Support Department Manager 201 Regal Row Dallas, Texas 75247 COMPANY: Vari-Lite International FAX NO: 214-630-5867 RE: Comments to VL6/VL6B Spot Luminaire Service Manual (02.9638.0010) FROM: DATE: PAGE: 1 OF Copy or tear this page from manual, complete, and fax (or mail) to Product Support Department.
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Page 13 $ERXW 7KLV 0DQXDO This manual describes specific information regarding description and installation of the VL6™ spot luminaire. It provides test, fault isolation, and repair procedures for the purpose of general service and repair of the luminaire. The manual is intended for use by Vari-Lite personnel and by Vari-Lite’s customers/clients.
Page 14 Technical bulletins are integrated into the appropriate equipment manuals as those manuals are revised. Bulletins are categorized by assembly or subassembly, and identified by a number such as VL6-005 (VL6 luminaire Technical Bulletin number 5). Technical notices are also issued from the Dallas, Texas USA office. They...
Page 15 1752'8&7,21 52'8&7 833257 Class Definitions Support for VARI*LITE products is provided by the Product Support Department and by various technical publications. Authorization for field repair of the equipment is based upon a user class rating. This protects both the user and the equipment. Class 1.
Page 16 80,1$,5( (59,&( $18$/ 9/9/% 6 (TXLSPHQW +DQGOLQJ Observe the following to ensure proper operation and integrity of the equipment. /DPSV When handling a lamp, hold it by the ceramic base while wearing cotton gloves or finger cots. Do not touch the glass envelope (bulb). If you touch the glass with bare fingers, wipe off any fingerprints with alcohol.
Page 17 1752'8&7,21 48,30(17 $1'/,1* 6ROLG 6WDWH (OHFWURQLFV Electrostatic discharge (ESD) presents a significant danger to solid state electronic components (semiconductor devices and PC board assemblies). Static electricity can build on a variety of common objects (including people) simply by handling or moving. ESD rarely results in immediate failure of a component, but shows up later as an intermittent problem or severely reduces the life of the component.
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Page 19 &KDSWHU (TXLSPHQW 'HVFULSWLRQ • Features • Location of Major Components • Dimensions and Clearances • Specifications • Principles of Operation C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
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Page 21 SixPack chassis. Three lenses are available for the luminaire: narrow, medium, and wide field of view. All VL6 luminaires are compatible with both the Series 200 and Series 300 VARI*LITE automated lighting systems, responding to control by all Artisan®, Artisan®Plus, and mini-Artisan®2 consoles.
Page 22 Pan tube Provides pan axis for motor driven pan. Yoke leg cover Protects interior yoke components. Clips into place. Board-side yoke leg Houses VL6 Lamp Control PCB. Head assembly Houses the lamp, reflector, color filters, diffuser, and lens. Yoke cross member Houses pan mechanism.
Page 23 +$37(5 48,30(17 (6&5,37,21 2&$7,21 2) $-25 20321(176 & ( & ([WHULRU &RPSRQHQWV FRQWLQXHG HOOKCOV C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 24 80,1$,5( (59,&( $18$/ 9/9/% 6 ,QWHUQDO +HDG &RPSRQHQWV Ref. Name Description Color Bulkhead Removable assembly containing spinning color and gobo wheels. Lamp Assembly Removable assembly containing lamp socket and lamp. Adjustable positioning by knobs to peak or flatten the projected beam field.
Page 25 Pan mechanism Maxon motor, clutch, and encoder assem- bly, which drives the luminaire pan axis by a belt. Board-side yoke leg Yoke leg housing VL6 Lamp Control PCB. VL6 Lamp Control PCB containing EPROMs and on-board RAM to control the luminaire functions.
Page 26 9/9/% 6 'LPHQVLRQV DQG &OHDUDQFHV 'LPHQVLRQV The VL6 luminaire head length is 14.625 inches (37 cm). The total height measured from pan tube to front nose ring is 20.860 inches (53 cm). The luminaire yoke width is 15.644 inches (40 cm).
Page 27 +$37(5 48,30(17 (6&5,37,21 ,0(16,216 $1' /($5$1&(6 & ( & +DQJLQJ &OHDUDQFHV The following clearances should be observed during hanging installations. 14.625 in (37 cm) 16.500 in (42 cm) Top View 5.875 in 1 in (2.54 cm) min. (15 cm) 2 in (5.08 cm) max.
Page 28 80,1$,5( (59,&( $18$/ 9/9/% 6 )ORRU 0RXQW &OHDUDQFHV The following clearances should be observed during floor mount installa- tions. 16.868 in (43 cm) 8.434 in (21 cm) 16.500 in (42 cm) Top View 16.000 in (41 cm) 23.650 in (60 cm) 20.550 in 21.900 in...
Page 29 +$37(5 48,30(17 (6&5,37,21 3(&,),&$7,216 & ( 6SHFLILFDWLRQV 7HFKQLFDO Light Source Phillips type MSR 400 SA, 400W short-arc lamp; use only VL part no. • 71.2528.0400 Reflector Cold-mirror coated glass Color Temperature 6000°K (at rated lamp voltage) Light Output 1200 foot-candles at 20 feet in white Control Processor Motorola 68332 operating at 16.7 MHz w/ 256kB RAM &...
Page 30 80,1$,5( (59,&( $18$/ 9/9/% 6 3URJUDPPDEOH )XQFWLRQV Intensity Mechanical dimmer blade provides smooth full-field focus control at all light levels. Black-out time: 0.12 s Repetition rate: 2 cycles per second Color Tow rotating wheels, each providing twelve user-selectable color and gobo choices.
Page 31 Series 200 communications are provided by an Artisan, Artisan Plus, or mini-Artisan2 control console to the Smart Repeater unit, which converts the data to Series 300 protocol for use by the VL6 luminaire. Refer to the appropriate console manual for detailed operating procedures for this lumi- naire.
Page 32 ,QWHUQDO %ORFN 'LDJUDPV The following diagram shows how data and power are distributed in the VL6 luminaire. 9/ 3RZHU DQG 'DWD )ORZ Input data and power is supplied to the Lamp Control PCB (LCB). The LCB controls the tilt and pan mechanism motors and actuator motors driving the blue, amber, magenta, and diffuser panels.
Page 33 & ( 6HULHV 9/ &RPP 6\VWHP 'LDJUDP Note: This is only one example of a system setup using a VL6 luminaire. Many others are possible. Refer to System Installation and Checkout manual (02.3004.0200) for more information. The typical Series 300 system contains AC line disconnects, Mini ACS...
Page 34 80,1$,5( (59,&( $18$/ 9/9/% 6 '0; &RQWURO 2YHUYLHZ A brief look at DMX operation as it relates to VARI*LITE equipment can be found in the following section. Complete instructions for controlling VARI*LITE equipment using a DMX-512 console can be found in the Series 300/DMX Reference Guide (02.3004.0300).
Page 35 The typical Series 300 system operated by DMX control contains Modular Racks with C3 and APS6 power supply modules installed, a DMX control- ler, Smart Repeater units, Smart Repeater Plus units, and VL5, VL6, and VL7 luminaires and VLM mirrors. Series 300 data, 24Vdc, and lamp power are provided by repeater units to Series 300 luminaires via lamp cables.
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Page 37 &KDSWHU ,QVWDOODWLRQ • Installation Hardware • Hanging Preparation • Installation/Checkout Procedure • Packing • Installing Accessories C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
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Page 39 +$37(5 167$//$7,21 167$//$7,21 $5':$5( & , ,QVWDOODWLRQ +DUGZDUH 7UXVV +RRNV A truss hook is used to secure the luminaire to pipes or trusses. A special double truss hook, attached to the pan tube, is used for a standard horizon- tal hang.
Page 40 80,1$,5( (59,&( $18$/ 9/9/% 6 Note: Ensure that input cable is positioned on the right side of pan tube as the hook uprights arc toward you. Wing Bolt 5/16-18x1” Screw Truss Hook Input Cable 5/16-18 Nut )ORRU 6WDQG A special floor stand is used to mount the luminaire in a floor position. The floor stand is installed in place of the truss hook on the luminaire’s pan tube.
Page 41 +$37(5 167$//$7,21 167$//$7,21 $5':$5( & , To prepare the legs for installation: Step 1. Install one rubber bumper on each pivoting leg (at opposite ends) with one 5/16-24 nut. (Pivoting legs are the same until the bumpers are added.) Apply Loctite 242 to the threaded studs and ensure that both nuts are tightened very tight.
Page 42 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 2. Secure fixed leg to pan tube with two 5/16-18 bolts and nuts, and two 1/4"ID flat washers. Rubber Bumper See Detail A... 5/16-18 Bolt Clutch Spring 1/4” Flat Washer 1/4” Flat Washer Pivoting Leg Roll Pin Pivoting Leg...
Page 43 +$37(5 167$//$7,21 167$//$7,21 $5':$5( & , 6DIHW\ &DEOH A safety cable is provided with every luminaire for hanging installations. The cable is attached to the pan tube, looped around the truss or pipe, then re-attached. As little slack as possible should be left. Safety cables should always be used when hanging.
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Page 45 +$37(5 167$//$7,21 $1*,1* 5(3$5$7,21 & , +DQJLQJ 3UHSDUDWLRQ /XPLQDLUH 2ULHQWDWLRQ DQG 3ODFHPHQW Luminaire hanging orientation is usually denoted on a lighting plot. A lighting plot is created in advance and represents the stage setup and desired location and orientation of luminaires. Hand templates and elec- tronic CAD templates are available from Vari-Lite for the purpose of creating lighting plot diagrams.
Page 46 Example Find minimum distance between a VL5 luminaire & a VL6 luminaire: Step 1. On chart above, locate VL6 luminaire on top row and locate VL5 luminaire on side row. Step 2. From VL6 block on top row, follow chart down. From VL5 block on side row, follow chart to right.
Page 47 +$37(5 167$//$7,21 $1*,1* 5(3$5$7,21 & , ,QVWDOODWLRQ 0HWKRGV The following diagrams illustrate some of the different installation methods. 6WDQGDUG +DQJ The standard hang utilizes a single Series 300 truss hook. Series 300 Truss Hook 7KUHH3RLQW +DQJ The Series 300 third-point truss hook can be used to stabilize the luminaire. The third-point hook is bolted to the pan tube in addition to the standard double hook.
Page 48 This procedure covers only the hanging of the luminaire. To install other related system components, refer to the System Installation and Checkout Manual (02.3004.0200). To hang a VL6 luminaire: Step 1. Determine hanging orientation. Refer to “Luminaire Orientation and Placement” on page 47.
Page 49 +$37(5 167$//$7,21 167$//$7,21 +(&.287 52&('85( & , & connected together. Too many interconnections in a cable line may cause noise and comm problems to develop. Safety Cable Wing Bolt To Smart Truss Hook Repeater Unit Input Cable Truss Pipe Step 6.
Page 50 80,1$,5( (59,&( $18$/ 9/9/% 6 &KHFNRXW Step 1. Supply system power to luminaire. Step 2. Watch for luminaire calibration. If luminaire does not calibrate, check lamp cable connection and ensure that console is powered Series 300 Lamp Cable Smart Repeater Unit Lamp Cable Input DMX Input DMX Output...
Page 51 +$37(5 167$//$7,21 167$//$7,21 +(&.287 52&('85( & , & (This page intentionally blank.) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 52 To ensure that luminaires are not damaged during shipment, it is important to properly pack in the case. To pack VL6 luminaire: Step 1. At console or Smart Repeater unit, run pack-up cue to place luminaire in proper orientation for transport. (The pack-up cue should drive lens assembly back into head and iris to half closed position.
Page 53 +$37(5 167$//$7,21 $&.,1* & , b. For luminaires with floor stands installed, fold stand into packing position. Place input cable between the yoke top cover and the luminaire head. Lower luminaire head first into road case. Folded Floor Stand Tuck input cable between yoke cross member and luminaire head as shown.
Page 54 (59,&( $18$/ 9/9/% 6 ,QVWDOOLQJ $FFHVVRULHV This section provides installation instructions for VL6 luminaire accesso- ries and mounting equipment. This includes installation of the two optional lenses available for the VL6 luminaire. 2SWLRQDO /HQVHV Two lenses are available to replace the standard (NFOV) lens.
Page 55 +$37(5 167$//$7,21 167$//,1* &&(6625,(6 & , ,QVWDOOLQJ 1DUURZ )LHOG RI 9LHZ /HQV Parts: 1 EA ASSY, NARROW ANGLE LENS (22.9638.0081) Tools: Screwdriver, Phillips #2 Nutdriver, 1/4 inch Pliers, needle nose Pliers, snap ring (if removing wide field lens) Versilube (06.6027.0001) To install narrow field of view lens: Step 1.
Page 56 80,1$,5( (59,&( $18$/ 9/9/% 6 Note: The retaining rings previously used keep the narrow field lens on the shafts are no longer needed. A modification to this assembly has improved focus and eliminated the need for retaining rings. Step 5. Re-assemble luminaire. 10-32x7/8"PPB Screw Mounting Hole...
Page 57 +$37(5 167$//$7,21 167$//,1* &&(6625,(6 & , ,QVWDOOLQJ 0HGLXP )LHOG RI 9LHZ /HQV Parts: 1 EA ASSY, MEDIUM ANGLE LENS (22.9638.0208) if needed: 1 EA ASSY, COUNTER WEIGHT - WIDE ANGLE LENS (22.9638.0184) 1 EA SCREW, 10-32X7/8"PPB (53.6538.0001) 1 EA NUT, 10-32 KEPS (53.2001.0001) Tools: Screwdriver, Phillips #2 Nutdriver, 1/4 inch...
Page 58 80,1$,5( (59,&( $18$/ 9/9/% 6 CAUTION: Wear cotton gloves when handling lamp. c. If cap does not have a counterweight mounting hole, drill a mounting hole as follows: 1) Carefully remove lamp from lamp socket. 2) Place counterweight in back cap, observing proper orien- tation.
Page 59 +$37(5 167$//$7,21 167$//,1* &&(6625,(6 & , Step 3. Slide lens assembly onto lens barrel shafts. Step 4. Using snap ring pliers, at each barrel shaft, install a new 1/4" retaining ring. Be sure to install rings with flat side down. Note: The wide field lens barrel is manufactured from metal rather than plastic and is heavier than the narrow field lens.
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Page 61 &KDSWHU 0DLQWHQDQFH • Testing • Troubleshooting • Maintenance Procedures C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
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Page 63 +$37(5 $,17(1$1&( (67,1* & 0 7HVWLQJ 8VLQJ 6PDUW 5HSHDWHU 7HVW 6RIWZDUH The Smart Repeater unit contains test software stored in its EPROMs for the purpose of testing Series 300 luminaires. Note: For complete Smart Repeater operating instructions refer to the ACS Equipment Manual Service (02.9623.0010).
Page 64 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ 7HVW &RGHV DQG 3DUDPHWHUV Following is a list of the test codes that can be applied from the Smart Repeater Plus unit to test the luminaire, as well as error codes and test parameter information.
Page 65 +$37(5 $,17(1$1&( 528%/(6+227,1* & 0 7URXEOHVKRRWLQJ 7URXEOHVKRRWLQJ &KDUW Assuming that all other system components, including the Smart Repeater unit and APS6 module are working properly and that proper system power has been supplied to the luminaire: Corrective Symptom Probable Cause Action No luminaire cali- Loose input cable connection...
Page 66 Lamp run extension cable is good. If luminaire will not calibrate: Step 1. At VL6 lamp input cable, check connection to lamp run extension cable or to Smart Repeater unit. Ensure good connection. Step 2. Hard reset luminaire by removing and then resupplying power to Smart Repeater unit.
Page 67 +$37(5 $,17(1$1&( 528%/(6+227,1* & 0 Step 6. If symptom persists, replace LCB. Refer to “Lamp Control PCB Replacement” on page 114. Step 7. If symptom persists, remove yoke leg covers. Check belt tension of pan/tilt mechanisms (when the mechanism goes to the end of travel, excess belt slack produces vibration which causes the encoder to continue producing a movement signal to the proces- sor, even though the mechanism is at its stop.
Page 68 80,1$,5( (59,&( $18$/ 9/9/% 6 /DPS :LOO 1RW 6WDUW 1R ,QWHQVLW\ Assuming the following: • APS6 module (modular rack) is properly configured (with jumper), connected, working, and has not tripped a circuit breaker. • Smart Repeater unit is properly connected (neon light should be lit). If the luminaire lamp will not start or has no intensity: Step 1.
Page 69 +$37(5 $,17(1$1&( 528%/(6+227,1* & 0 1R 7LOW 5HVSRQVH If luminaire will not tilt: Step 1. At luminaire, remove tilt-side yoke leg cover. At tilt mechanism, check connection of tilt cable. Ensure good connection. Step 2. Remove board-side yoke leg cover. At LCB, check connection of tilt cable.
Page 70 80,1$,5( (59,&( $18$/ 9/9/% 6 -HUN\ RU 'UDJJLQJ 3DQ 0RYHPHQW Note: This symptom is usually noticeable during a slow pan. If luminaire pan motion is jerky or dragging: Step 1. At luminaire, remove board-side yoke leg cover. Step 2. Check pulley belt for proper tension. Refer to “Pan/Tilt Belt Tension Adjustment”...
Page 71 +$37(5 $,17(1$1&( 528%/(6+227,1* & 0 Step 6. Recalibrate color filter wheel, noting performance of Sensor PCB and motor. Refer to “Color/Gobo Wheel Calibration (Shop Only)” on page 125. a. If Sensor PCB is not functioning properly, then replace. Refer “Wheel 1 or 2 Sensor PCB Replacement”...
Page 72 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 3. Check for proper installation of actuator cable (Figure 3-2). Gobo Wheel Actuator Cable Loop cable 3 times. Spring Figure 3-2: Checking Actuator Cable Step 4. Check for loose or damaged iris leaves. Replace color bulkhead as necessary.
Page 73 0DLQWHQDQFH 3URFHGXUHV The following section contains procedures required to remove and replace spare assemblies in the VL6 luminaire. A list of necessary parts and tools is provided at the beginning of each procedure. Read each procedure carefully before before disassembling luminaire.
Page 74 Slide dimmer bulkhead from luminaire head. Step 5. Replace dimmer bulkhead by doing steps 2 thru 4 in reverse. 'LPPHU %ODGH 5HSODFHPHQW Parts: 1 EA ASSY, VL6 DIMMER BLADE (22.9638.0039) Tools: Screwdriver, Phillips #2 Nutdrivers, 7/16 inch White cotton gloves or finger cots To remove and replace dimmer blade assembly: Step 1.
Page 75 +$37(5 $,17(1$1&( $,17(1$1&( 52&('85(6 & 0 Step 4. At dimmer blade, using 7/16 inch nutdriver, remove lock nut (Figure 3-5). Collet Lock Washer Dimmer Blade Wheel Nut Lock Nut (Remove this nut to release blade assembly.) DIMVW5 Figure 3-5: Dimmer Blade Replacement CAUTION: To prevent damage to delicate luminaire parts, wear cotton gloves or finger cots before touching parts.
Page 76 80,1$,5( (59,&( $18$/ 9/9/% 6 'LPPHU 2SWLFDO 6ZLWFK 5HSODFHPHQW Parts: 1 EA SWITCH, SLOTTED OPTICAL (86.7002.0003) 1 EA CABLE TIE, SMALL .10X4" (55.2186.0001) Tools: Screwdriver, Phillips #1 and #2 Diagonal cutters, small To remove and replace dimmer optical switch: Step 1.
Page 77 +$37(5 $,17(1$1&( $,17(1$1&( 52&('85(6 & 0 'LPPHU 37 6HQVRU 5HSODFHPHQW Parts: 1 EA SENSOR, PHOTO TRANSISTOR, BP103B-4 (86.7003.0001) Tools: Screwdriver, Phillips #2 Pliers, needle-nose To remove and replace dimmer photo transistor sensor: Step 1. Remove power from luminaire. Step 2. Remove dimmer bulkhead (Figure 3-3).
Page 78 Step 6. Replace photo transistor sensor by doing Steps 2 thru 5 in reverse. 'LPPHU 6WHSSHU 0RWRU 5HSODFHPHQW Parts: 1 EA MOTOR,DIMMER,.9DEG,VL6 (22.9638.0009) Tools: Screwdriver, Phillips #2 Screwdriver, Phillips #1 Nutdriver, 7/16 inch...
Page 79 +$37(5 $,17(1$1&( $,17(1$1&( 52&('85(6 & 0 Step 5. At stabilizer, remove one 4-40x3/8"PFZ screw that secures stabi- lizer to stepper motor and remove stabilizer (Figure 3-8). 6-32x3/4"PPZ Screw Clamp 6-32 KEP Nut #4 Flat Washer Heatsink 4-40x5/16"PPB Screw Stabilizer Short Ridges Coutersunk Hole 4-40x3/8"PFZ Screw...
Page 80 80,1$,5( (59,&( $18$/ 9/9/% 6 'LPPHU 7KHUPDO 6ZLWFK 5HSODFHPHQW Parts: 1 EA SWITCH, THERMAL, VL6 DIMMER BULKHEAD (74.1034.0001) Tools: Screwdriver, Phillips #2 To replace dimmer thermal switch: Step 1. Remove power from luminaire. Step 2. Remove dimmer bulkhead (Figure 3-3).
Page 81 66(0%/< & 0 &RORU %XONKHDG 5HSODFHPHQW Parts: 1 EA BULKHEAD ASSY, COLOR, VL6 (22.9638.0076) Tools: Screwdriver, Phillips #2 To replace color bulkhead: Step 1. Remove power from luminaire. Step 2. At top of luminaire bulkhead, using screwdriver, release two 1/4- turn fasteners securing cover.
Page 82 (59,&( $18$/ 9/9/% 6 *RER)LOWHU :KHHO 5HSODFHPHQW Parts: 1 EA HUB ASSY, GOBO/FILTER, VL6 (22.9638.0021) Tools: Screwdriver, Phillips #2 White cotton gloves or finger cots IC extractor tool or 2 Ultra Mini-Bars (07.3030.0001) To replace the gobo or color filter wheel: Step 1.
Page 83 +$37(5 $,17(1$1&( 66(0%/< & 0 CAUTION: Wear cotton gloves or finger cots when handling beam size iris leaves, gobos, or filters. Step 4. Remove wheel assembly by one of the following methods: a. If Ultra Mini-Bars are available: 1) Put on white cotton gloves. 2) Remove filter or gobo in wheel position 6 (opposite open space (position 0).
Page 84 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 7. Re-install color bulkhead assembly in luminaire head and secure in place with 1/4-turn fastener. Step 8. Re-install removable cover and secure in place with two 1/4-turn fasteners. 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 85 $,17(1$1&( 66(0%/< & 0 :KHHO %HDP ,ULV 0RWRUV 5HSODFHPHQW Parts: 1 EA ASSY, VL6 WHEEL 1/BEAM IRIS MOTORS (22.9638.0139) Tools: Screwdriver, Phillips #2 Cotton gloves or finger cots To remove and replace wheel 1 / beam iris motors: Step 1. Remove power from luminaire.
Page 86 Wrap cable clockwise three times. Figure 3-13: Reconnecting Beam Size Iris Cable :KHHO RU 6HQVRU 3&% 5HSODFHPHQW Parts: 1 EA PCB ASSY, SENSOR, VL6 (24.9638.0113) Tools: Screwdriver, #2 Phillips Loctite 242 To replace either wheel’s sensor PCB: Step 1. Remove power from luminaire.
Page 87 +$37(5 $,17(1$1&( 66(0%/< & 0 Step 7. Recalibrate wheel and sensor. Refer to “Color/Gobo Wheel Cali- bration (Shop Only)” on page 125. Step 8. Re-install color bulkhead in luminaire. 4-40x3/16"PPZ Screw Sensor Jumper Sensor PCB Cable Wheel 1/Beam Iris Motors Assembly 4-40x3/16"PPZ Screw Sensor PCB...
Page 88 80,1$,5( (59,&( $18$/ 9/9/% 6 :KHHO 0RWRU 5HSODFHPHQW Parts: 1 EA ASSY, VL6 WHEEL 2 MOTOR (22.9638.0140) Tools: Screwdriver, Phillips #2 Cotton gloves To replace Wheel 2 motor: Step 1. Remove power from luminaire. Step 2. Remove color bulkhead (Figure 3-9).
Page 89 $,17(1$1&( 66(0%/< & 0 /DPS 5HSODFHPHQW Parts: 1 EA LAMP,VL6,400WATT SHORT ARC (71.2528.0400) Tools: none To replace the lamp: Step 1. Remove power from luminaire (and APS6 module). CAUTION: Turn only the 1/4-28 captive screw (slotted). The other three screws are focus adjustment controls and turning these will alter the luminaire beam.
Page 90 80,1$,5( (59,&( $18$/ 9/9/% 6 /HQV $VVHPEO\ 5HSODFHPHQW Note: This procedure assumes that the lens assembly being installed is the same type as the one that is removed. For instructions on how to configure luminaire with a new lens type, refer to “Optional Lenses”...
Page 91 +$37(5 $,17(1$1&( 66(0%/< & 0 Step 4. Disconnect the following dimmer bulkhead MTA receptacles from yoke termination board: a. Dimmer motor MTA receptacle from header DIM. b. Dimmer motor sensor (optical switch) MTA receptacle from header DIM EOT. c. Thermal switch MTA receptacle from header T1. d.
Page 92 For wide angle lenses only, at lens barrel guide shafts, using snap ring pliers, remove two 1/4" retaining rings (Figure 3- 17). Remove lens assembly. b. For narrow and medium angle lens, remove lens assembly (rings not used). Vl6 Front Assembly Yoke Termination PCB Lens Barrel Shafts Round Side Groove...
Page 93 +$37(5 $,17(1$1&( 66(0%/< & 0 /HQV 0RWRU 5HSODFHPHQW Parts: 1 EA MOTOR, STEPPER,VL6,HSI 36341 (44.9638.0001) Tools: Screwdriver, Phillips #2 Screwdriver, Phillips #1 Nutdriver, 1/4 inch Pliers, needle nose Pliers, snap ring (if removing wide angle lens) To replace lens stepper motor: Step 1.
Page 94 80,1$,5( (59,&( $18$/ 9/9/% 6 <RNH 7HUPLQDWLRQ %RDUG 5HSODFHPHQW Parts: 1 EA PCB ASSY, YOKE TERMINATION, YTB6 (24.9638.0070) Tools: Screwdriver, Phillips #2 Screwdriver, Phillips #1 To replace yoke termination board: Step 1. Remove power from luminaire. Step 2. At top of luminaire bulkhead, using screwdriver, release two 1/4- turn fasteners securing cover.
Page 95 +$37(5 $,17(1$1&( 66(0%/< & 0 Step 7. Re-connect yoke cable 34-position connector and all MTA100 connectors: Header Connector WH 1 SENS 3-pos. MTA100 from wheel 1/beam size iris motor assembly sensor WH 1 4-pos. MTA100 from wheel 1 motor DIM EOT 5-pos.
Page 96 80,1$,5( (59,&( $18$/ 9/9/% 6 ,JQLWRU %RDUG 5HSODFHPHQW Parts: 1 EA PCB ASSY, IGNITOR, IGN6 (24.9638.0066) 1 EA CABLE TIE, SMALL .10X4" (55.2186.0001) Tools: Screwdriver, Phillips #2 Screwdriver, Phillips #1 Screwdriver, slotted #1 Diagonal cutters Nutdriver, 5/16 inch Flashlight To replace ignitor board: Step 1.
Page 97 +$37(5 $,17(1$1&( 66(0%/< & 0 CAUTION: When lamp assembly tether is disconnected from ignitor board and when S30 crimp contacts are disconnected, lamp assembly can fall out of luminaire head. Support lamp assembly. Step 8. At rear of luminaire head, unscrew 1/4-28 captive screw that secures lamp assembly to luminaire head and pull lamp assembly partially out of luminaire head.
Page 98 9/9/% 6 5HSDLULQJ /RRVH 3(0 1XWV Note: On some VL6 luminaires, the two PEM nuts used to secure the dimmer bulkhead to the head assembly become loose. To repair loose PEM nuts, you must remove the nut and install AVK knurled inserts. The inserts slide into the casting and are tightened with a special installation tool.
Page 99 This section provides removal and replacement procedures for components found in the luminaire yoke assembly. 7LOW 0HFKDQLVP 5HSODFHPHQW Parts: 1 EA ASSY, VL6 PAN/TILT MECHANISM (22.9638.0059) 2 EA CABLE TIE, SMALL .10X4" (55.2186.0001) Tools: Screwdriver, Phillips #2 Screwdriver, slotted #1...
Page 100 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 5. At ground lug, using 5/16 inch nutdriver, remove 6-32 KEPS nut that secures terminal rings and remove terminal rings. Step 6. At top of yoke, using 5/32 inch Allen wrench, insert Allen wrench thru hole in top of yoke leg and into head of 10-32x1"SCSS tilt mechanism belt tension and adjustment screw and remove screw and #10 flat washer.
Page 101 +$37(5 $,17(1$1&( 66(0%/< & 0 < 7LOW &DEOH 5HSODFHPHQW Parts: 1 EA CABLE ASSY, VL5 TILT (25.9634.0116) 3 EA CABLE TIE, SMALL .10X4" (55.2186.0001) Tools: Diagonal cutters To remove and replace tilt mechanism cable: Step 1. Remove power to luminaire. Step 2.
Page 102 80,1$,5( (59,&( $18$/ 9/9/% 6 7LOW 'ULYHQ 3XOOH\ 5HSODFHPHQW Parts: as needed: 1 EA PULLEY, PTA DRIVEN (10.9634.0171) 1 EA COLLET, PTA DRIVEN PULLEY (10.9634.0174) 4 EA NUT, 6-32, ACORN, THREADLOCKING, SS (53.2002.0004) 2 EA CABLE TIE, SMALL .10X4" (55.2186.0001) Tools: Screwdriver, Phillips #2as needed: Screwdriver, slotted #1Drill w/ #28 drill bit and countersink...
Page 103 +$37(5 $,17(1$1&( 66(0%/< & 0 < Step 3. At tilt-side yoke leg, disconnect head assembly lamp wires and ground cable (Figure 3-24). a. Using diagonal cutters, remove cable tie securing tilt cable to tilt mechanism. b. At terminal strip, using #1 slotted screwdriver, disconnect lamp wires extending from head.
Page 104 80,1$,5( (59,&( $18$/ 9/9/% 6 Loosen until collet and pulley assembly can be removed from tilt tube (Figure 3-25). Collet Tilt Tube Driven Pulley Apply Loctite 425 Acorn Nut Figure 3-25: Pulley and Collet Assembly Removal and Replacement Step 5. Install collet on new pulley as required. Ensure collet is oriented to match "D"...
Page 105 +$37(5 $,17(1$1&( 66(0%/< & 0 < 3DQ 'ULYHQ 3XOOH\ 5HSODFHPHQW Parts:: as needed: 1 EA PULLEY, PTA DRIVEN (10.9634.0171) 1 EA COLLET, PTA DRIVEN PULLEY (10.9634.0174) 4 EA NUT, 6-32, ACORN, TREADLOCKING, SS (53.2002.0004) Tools: Screwdriver, Phillips #2Pan pulley installation tool (10.9624.0134) Screwdriver, slotted #1Nutdriver, 5/16 inch Wrench, Allen, 5/32 inchDiagonal cutters Loctite #425...
Page 106 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 4. Disconnect input cable wiring. a. At tilt-side yoke leg, at terminal strip, disconnect lamp power bundles (from input cable side). Slide wires back through yoke leg. b. At ground stud, using 5/16 inch nutdriver, remove two 6-32 Keps nuts that secure ground cable ring terminals and remove ring terminals.
Page 107 +$37(5 $,17(1$1&( 66(0%/< & 0 < Step 8. Remove top cross member (with pan tube). a. At cross member, remove 12, 8-32x3/8" PFSS screws that secure top cross member to bottom cross member (Figure 3-28). Cross-Section Detail Cross Member Top Cross Member Stabilizer...
Page 108 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 12. Install new pulley/collet assembly on pan tube. a. Slide installation tool onto pan tube opposite flat side as shown in (Figure 3-29). Ensure that tab is oriented upwards. Pan Stop Ring “D” Notch Collet Pan Pulley Pan Tube...
Page 109 +$37(5 $,17(1$1&( 66(0%/< & 0 < Step 13. Remove installation tool. Ensure that pulley is secure. Step 14. Re-install pan tube stop, and re-install yoke top cross member assembly onto luminaire, ensure to replace pan mechanism belt during process. Ensure pan stop points towards pan mechanism. Step 15.
Page 110 (59,&( $18$/ 9/9/% 6 3DQ 0HFKDQLVP 5HSODFHPHQW Parts: 1 EA ASSY, VL6 PAN/TILT MECHANISM (22.9638.0059) Tools: Screwdriver, Phillips #2Wrench, Allen, 5/32 inch Screwdriver, slotted #1Diagonal cutters Do steps 1 through 8 of “Pan Driven Pulley Replacement” on page 107 remove and replace pan mechanism.
Page 111 +$37(5 $,17(1$1&( 66(0%/< & 0 < 3DQ &DEOH 5HSODFHPHQW Parts: 1 EA CABLE ASSY, VL5 PAN (25.9634.0117) Tools: Diagonal cutters To remove and replace pan mechanism cable: Step 1. Remove power to luminaire. Step 2. Remove yoke leg covers. Step 3.
Page 112 80,1$,5( (59,&( $18$/ 9/9/% 6 /DPS &RQWURO 3&% 5HSODFHPHQW Parts: 1 EA ELEC. ASSY, VL6 LAMP CONTROL (23.9638.0009.01) Tools: None To remove and replace LCB: Step 1. Remove power to luminaire. Step 2. Remove board-side yoke leg cover. CAUTION: Always use anti-static precautions when working with PCBs.
Page 113 +$37(5 $,17(1$1&( 66(0%/< & 0 < /&% $ )XVH 5HSODFHPHQW Parts: 1 EA FUSE, 5AMP, 19374K, TR5-T TIME LAG (70.3731.0001) Tools:: Pliers, needle-nosed (as needed) To remove and replace LCB 5A fuse: Step 1. Remove power to luminaire. Step 2.
Page 114 80,1$,5( (59,&( $18$/ 9/9/% 6 /&% $ )XVH 5HSODFHPHQW Parts: 1 EA ASSY, 1/16A, DATA FUSE (23.9634.0168) Tools: Pliers, needle-nosed (as needed) To remove and replace LCB 1/16A fuse: Step 1. Remove power to luminaire. Step 2. At board-side yoke leg, remove yoke leg cover. CAUTION: Always use anti-static precautions when working with PCBs.
Page 115 +$37(5 $,17(1$1&( 66(0%/< & 0 < /&% (3520 5HSODFHPHQW Parts: 1 EA CURRENT SOFTWARE EPROMs Tools: IC extractor To remove and replace LCB EPROMs: Step 1. Remove power to luminaire. Step 2. Remove board-side yoke leg cover. CAUTION: Always use anti-static precautions when working with PCBs. Step 3.
Page 116 80,1$,5( (59,&( $18$/ 9/9/% 6 ,QSXW &DEOH 5HSODFHPHQW Parts: as needed: 1 EA CABLE ASSY, VL5 INPUT W/ GRN-YEL (25.9634.0180) Tools: Screwdriver, #2 PhillipsNutdriver, 5/16 inch Screwdriver, #1 slottedChannel locks To remove and replace input cable: Step 1. Remove power to luminaire. Step 2.
Page 117 +$37(5 $,17(1$1&( 66(0%/< & 0 < Step 6. Remove ferrite bead. Save for re-use. Ferrite Bead Input Cable Wiring Figure 3-37: Input Cable Ferrite Bead Placement Step 7. At input cable, using channel locks, remove compression nut of Kellems cord grip from aluminum threads.
Page 118 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 8. Pass wires of new input cable through pan tube mounting hole and route into pan tube. Step 9. Feed cable into pan tube until gray jacket is visible in pan tube liner 1/1-1/8" (when looking down into tube). Step 10.
Page 119 +$37(5 $,17(1$1&( 66(0%/< & 0 < ,QSXW &DEOH &RQQHFWRU 5HSODFHPHQW Parts: 1 EA RECEPT, CPC 17-16, FREE HANG (52.6400.0015) Tools: Tool, AMP contact insertion, extraction (07.4001.0003) Channels locks, 2 pair (as necessary) To remove and replace input cable CPC 17-16 connector: Step 1.
Page 120 80,1$,5( (59,&( $18$/ 9/9/% 6 ,QSXW &DEOH &RQQHFWRU 3LQ 5HSODFHPHQW Parts: as needed: 1 EA PIN, TIN 18-16AWG CRIMP (LOOSE) TYPE 3+ (52.8276.0001) 1 EA PIN, GOLD 24-20AWG (LOOSE) TYPE 3+ (52.8277.0001) Tools: Tool, AMP contact insertion, extraction (07.4001.0003) Crimp tool, AMP (07.4003.0001) Crimp tool, Pyle-National (07.4002.0004) Diagonal cutters...
Page 121 66(0%/< & 0 < <RNH &DEOH 5HSODFHPHQW Parts: 1 EA CABLE ASSY,YOKE,VL6 (25.9638.0073) Tools: Screwdriver, #1 Phillips Screwdriver, #2 Phillips To remove and replace yoke cable: Step 1. Remove power to luminaire. Step 2. At tilt side leg, remove leg cover.
Page 122 80,1$,5( (59,&( $18$/ 9/9/% 6 0LVFHOODQHRXV 3DQ7LOW %HOW 7HQVLRQ $GMXVWPHQW Tools: Wrench, Allen, 5/32 inch, long handled Loose pan/tilt drive belts can create calibration problems. When the luminaire reaches the end of travel, excess belt slack can produce a vibration causing the encoder to continue producing a movement output signal to the processor (even though the luminaire is at its stop).
Page 123 Smart Repeater unit equipped with test EPROMs or motor tester box Volt-Ohm meter Wheel calibration tool (Puc) (22.9624.0112) VL6 Bulkhead Calibration Cable (25.9624.0115) Screwdriver, #1 Phillips To calibrate a color or gobo wheel: Step 1. Set Smart Repeater unit to 000 to activate test software. (Do this before removing color bulkhead to prevent lens motor shaft from being driven out of motor.)
Page 124 80,1$,5( (59,&( $18$/ 9/9/% 6 Step 7. Set thumbwheel to appropriate setting given below. After about 5 seconds, the LED display should show a box and line character. This character is used to indicate the status of the optical sensor. Motor Thumbwheel Setting Wheel 1...
Page 125 +$37(5 $,17(1$1&( ,6&(//$1(286 & 0 tion voltage. Repeat this procedure, this time in a counter- clockwise direction. Repeat calibration procedures until motor passes these tests. CAUTION: Do not over-tighten stabilizer screw. Step 16. Retighten stabilizer, verifying that sensor voltage readings are still correct.
Page 126 80,1$,5( (59,&( $18$/ 9/9/% 6 1DUURZ /HQV 'XVW 3UHYHQWLRQ The narrow field lens assembly is comprised of two lens barrel halves. The seam between the two halves may have a gap thru which dust can enter eventually creating a less than perfect optical system. To prevent dust entering the lens assembly, separate the lens halves and apply a small bead of translucent RTV 108 along the seam and press the two lens halves together.
Page 127 +$37(5 $,17(1$1&( ,6&(//$1(286 & 0 Step 6. Using a clean lent-free cloth, remove any debris inside the lens barrel halves and mating edges. #4SS Flat Washer 4-40x7/16"PPZ Screw Lens Barrel #1 0.25"ODX0.125"IDX0.015"THK Flat Washers ( No Longer Needed ) Heat Shield Sticker Apply Translucent RTV 108 Along Lens...
Page 128 80,1$,5( (59,&( $18$/ 9/9/% 6 :KHUH 7R 8VH /RFWLWH 3URGXFWV It is important to remember that Loctite is to be used only in the applica- tions listed below. CAUTION: Unapproved use of Loctite can cause equipment failures. Loctite 242, Removable-Blue (06.6008.0001) •...
Page 129 &KDSWHU ,OOXVWUDWHG 3DUWV %UHDNGRZQ • Drawing Trees • Covers & Hooks • Head Assemblies • Yoke Assemblies C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 130 80,1$,5( (59,&( $18$/ 9/9/% 6 (This page intentionally blank.) 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 131 +$37(5 //8675$7(' $576 5($.'2:1 5$:,1* & , 9/ ' 9/ 'UDZLQJ 7UHH VL6 Spot Luminaire 20.9638.0001 Covers and Hooks Assy. VL6 Head Assy. VL6 Yoke Assy. 22.9638.0138 22.9638.0075 22.9638.0085 VL5 Input VL6 Color VL6 Dimmer Yoke Cable Assy.
Page 132 80,1$,5( (59,&( $18$/ 9/9/% 6 (This page is intentionally blank.) 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 133 9/% 'UDZLQJ 7UHH VL6B Spot Luminaire 20.9660.0001 Covers and Hooks Assy. VL6B Head Assy. VL6B Yoke Assy. 21.9660.0705 21.9660.0700 21.9660.0401 VL5A Input VL6 Covers Assy. VL6 Color VL6 Dimmer Cable Assy. 22.9638.0083 Bulkhead Assy. Bulkhead Assy. 25.9647.0128 22.9638.0076 22.9638.0082 VLM/VL6 Tilt VL6B Cable Assy.
Page 134 1 EA LABEL, VL5 UL LISTED 04.3001.0011 1 EA LABEL, DRY LOCATIONS EMPLACEMENTS SECS 04.9638.0023 1 EA LABEL, VL6 ID TAG (Patent & Trademark) 22.9634.0145 1 EA ASSY, VL5 LAMP SAFETY CABLE 22.9634.0163 2 EA ASSY, VL5 YOKE LEG COVER 10.9634.0134...
Page 135 +$37(5 //8675$7(' $576 5($.'2:1 29(56 $1' 22.6 66(0%/< & , 9/ & HOOK-COV Click for parts list. C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 136 LABEL, UL/CSA LISTED 04.3001.0011 LABEL, DRY LOCATIONS EMPLACEMENTS SECS 04.4020.0001 LABEL, GROUND 04.9634.0136 LABEL, VARI*LITE, Yoke Leg Cover 04.9638.0023 LABEL, VL6 ID TAG 04.9638.0161 LABEL,VL6 INPUT RATING 04.9638.0162 LABEL,VL6 RELAMPING 04.9638.0262 LABEL, VL6 PATENT 06.6018.0002 VELCRO HOOK, 1" BLK ADHESIVE BACKED 10.9634.0134...
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Page 138 22.9638.0079 1 EA REAR ASSY,VL6 22.9638.0082 1 EA ASSY,BULKHD,DIMMER,VL6 22.9638.0083 1 EA ASSY,COVERS,VL6 22.9638.0095 1 EA FRONT ASSY, VL6 25.8005.0001 1 EA CABLE ASSY, IGN6, #1 25.9638.0073 1 EA CABLE ASSY,YOKE,VL6 53.6558.0001 2 EA SCREW, 6-32 X 3/8" PPZ 53.6670.0001 2 EA SCREW, 10-32 X 3"...
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Page 140 SCREW, 10-32 X 7/8" PPB 53.6558.0001 SCREW, 6-32 X 3/8" PPZ 55.3303.0006 WASHER, LOCK, INT. TOOTH #6 SS 71.2528.0400 LAMP, VL6, 400WATT SHORT ARC 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 141 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% + C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 142 SHIELD, HEAT, HINGED, COLOR BLKHD 22.9638.0077 1 EA ASSY, VL6 GOBO WHEEL 22.9638.0078 1 EA ASSY,BEAM SIZE IRIS,VL6 22.9638.0139 1 EA ASSY, VL6 WHEEL1/BEAM IRIS MOTORS 22.9638.0140 1 EA ASSY, VL6 WHEEL 2 MOTOR 22.9638.0142 1 EA ASSY, VL6 FILTER WHEEL 53.5506.0375 4 EA SCREW, 6-32 x 3/8"...
Page 143 VL6 GOBO ASSY, WAVE 41.6006.4009 1 EA VL6 GOBO ASSY, MEDIUM TRIANGLE 41.6006.6006 1 EA VL6 GOBO ASSY, CIRCLE OF HOLES #3 10.9638.0017 11 EA FRAME,FILTER/GOBO,VL6 C O N F I D E NT IA L 0 2.96 38.0 010...
Page 144 (59,&( $18$/ 9/9/% 6 %HDP 6L]H ,ULV $VVHPEO\ PART NO. DESCRIPTION 12.9638.0200 16 EA LEAF, IRIS BEAM SIZE BLACK COATING - VL6 22.9638.0111 1 EA BULKHEAD,COLOR,VL6 (SHEETMETAL) 22.9638.0154 1 EA ASSY, IRIS ACTUATOR, VL6 10.9638.0016 1 EA ACTUATOR,IRIS,VL6 55.2185.0001...
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Page 146 1 EA STABILIZER, STEPPER, GOBO WHEEL 10.9637.0038 1 EA PULLEY,MOTOR,BEAM IRIS,VL2C 10.9638.0118 1 EA MOUNT,MOTOR,IRIS & WHEEL 24.9638.0113 1 EA PCB ASSY, SENSOR, VL6 25.9638.0149 1 EA CABLE ASSY,JUMPER,WH1 SENSOR 44.9638.0018 1 EA MOTOR,B/S IRIS,1.8DEG,VL6 44.9638.0375 1 EA MOTOR,STEPPER,3.75DEG,VL6 52.6396.2604...
Page 147 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% + NOTE: PART 11 ONLY USED ON FIRST 750 LUMINAIRES MOTR1EXP Click for parts list. C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 148 $18$/ 9/9/% 6 9/ 6HQVRU 3&% $VVHPEO\ Part No. Qty. Description 11.9638.0114 PCB, SENSOR, VL6 52.6229.0001 HEADER, MTA FRIC LOK STRT POST 3PIN 60.1429.1503 RES, 1/4W 5% 150 CF 86.7004.0001 SENSOR,OPTICAL,GP1S23 * Item 2 mounted on opposite side.
Page 149 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% + :KHHO 6HQVRU &DEOH $VVHPEO\ PART NO. DESCRIPTION 52.6396.2203 2 EA RECEPT.MTA100 W/TAB RED 3POS. 52.6424.0003 2 EA COVER,STRAIN RELIEF,3POS,MTA100 73.7089.0002 6 IN WIRE,22AWG RED 300V TEFLON STRANDED 73.7089.0009 6 IN WIRE,22AWG WHT TEFLON STRANDED...
Page 150 24.9638.0113 1 EA PCB ASSY, SENSOR, VL6 25.9638.0150 1 EA CABLE ASSY, JUMPER, WH2 SENSOR 44.9638.0375 1 EA MOTOR, STEPPER, 3.75 DEG, VL6 52.6396.2604 1 EA RECEPT, MTA100, W/TAB, BLU, 4POS, 26AWG 52.6424.0004 1 EA COVER, STRAIN RELIEF/4POS MTA 53.6597.0001 2 EA SCREW, 4-40 X 3/16"...
Page 151 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% + :KHHO 6HQVRU &DEOH $VVHPEO\ PART NO. DESCRIPTION 52.6424.0003 2 EA COVER, STRAIN RELIEF, 3POS, MTA100 53.6396.2203 2 EA RECEPT.MTA100 W/TAB RED 3POS 73.7089.0002 3 IN WIRE, 22AWG RED 300V TEFLON STRANDED 73.7089.0009 3 IN WIRE, 22AWG WHT TEFLON STRANDED...
Page 152 PART NO. DESCRIPTION 22.9638.0155 1 EA ASSY, HUB ASSY WITH CLIP 10.9638.0122 1 EA CLIP,WHEEL RETAINER 22.9638.0021 1 EA HUB ASSY,GOBO/FILTER,VL6 53.6530.0002 1 EA RIVET, POP 1/8"OD X .063-.125 GR.LENGTH 41.6006.0240 1 EA FILTER,LIGHT RED,630nm (ST) 41.6006.0850 1 EA FILTER,BLUE,470nm (ST) 41.6006.0540...
Page 153 22.9638.0110 1 EA ASSY, VL6 REFLECTOR 23.9638.0136 1 EA ASSY, VL6 IGNITOR BOARD IGN6 25.9638.0201 1 EA CABLE ASSY, GROUND CABLE - VL6 53.6525.0001 4 EA SCREW, 6-32 X 5/16" PPZ 53.6534.0004 2 EA RIVET,POP,STEEL,3/32OD X 3/16 GRIP L 53.6613.0001 2 EA SCREW, 6-32 X 1/2"...
Page 154 CHAFE PAD, VL6B 22.9638.0080 ASSY, LAMP VL6 21.9660.0340.01 ASSY, REFLECTOR -VL6B 22.9660.0306 ASSY., REAR CASTING/SIDE RAILS, VL6B 23.9660.0505 ASSY, IGNITOR BOARD VL6/VL6B 25.9634.0140 CABLE ASSY, VL5 GROUND SAFETY 53.2200.0006 NUT, 6-32 KEPS SS 53.6525.0001 SCREW, 6-32 X 5/16" PPZ 53.6534.0004 RIVET, POP STEEL 3/32OD X 3/16 GRIP L 53.6613.0001...
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Page 156 DESCRIPTION 10.9620.0240 1 EA CARRIAGE, UNIVERSAL, LAMP 10.9638.0034 1 EA CASTING, BACK CAP, VL6 10.9638.0117 3 EA KNOB,KNURLED, VL6 BACK CAP/LAMP ASSY 10.9638.0128 1 EA BRACKET, IGNITOR CABLE 10.9638.0164 1 EA WASHER, FELT 22.9631.0001 1 EA ASSY, VL2B LAMP TILT PLATE 22.9638.0261...
Page 157 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 7c 7d C O N F I D E NT IA L 0 2.96 38.0 010 23-Se p-9 9...
Page 158 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ 5HIOHFWRU $VVHPEO\ PART NO. DESCRIPTION 10.9638.0053 1 EA MOUNT,REFLECTOR,VL6 10.9638.0057 4 EA CLIP,MOUNTING,REFLECTOR,VL6 41.9637.0012 1 EA REFLECTOR, COLD MIRROR, VL2C 53.6524.0001 4 EA SCREW, 6-32X5/16 PPB 0 2 .9 6 3 8 .0 0 1 0...
Page 159 Part No. Qty. Description 10.9638.0057 CLIP,MOUNTING,REFLECTOR,VL6 12.9660.0073 ELLIPSOIDAL REFLECTOR W/COATING -VL6B 22.9660.0334 FAB ASSY, REFLECTOR MOUNT -VL6/VL6B 22.9660.0338 ASSY, DISCONNECT LAMP -VL6B 53.6525.0001 SCREW, 6-32 X 5/16" PPZ 53.6599.0001 SCREW, 4-40 X 3/8" PFZ 5 (4pl.) 1 (4pl.) C O N F I D E NT IA L 0 2.96 38.0 010...
Page 160 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ ,JQLWRU %RDUG $VVHPEO\ ,*1 PART NO. DESCRIPTION 10.9638.0064 1 EA BRACKET,MOUNTING,IGN6 PCB 24.9638.0066 1 EA PCB ASSY,IGNITOR,IGN6 25.9638.0202 1 EA CABLE ASSY, IGNITOR 53.2016.0002 2 EA NUT, 4-40 HEX ZINC 53.6596.0001 2 EA SCREW, 4-40 X 5/16"...
Page 161 Part No. Qty. Description 10.9638.0064 BRACKET,MOUNTING,IGN6 PCB 24.9650.0756 PCB ASSY, INGITOR - VL7 25.9660.0501 CABLE ASSY, IGNITOR BOARD INPUT VL6/VL6B 53.2016.0002 NUT, 4-40 HEX ZINC 53.6596.0001 SCREW, 4-40 X 5/16" PPZ 53.6613.0375 SCREW, 6-32 X 3/8" PPN NYLON 55.2186.0001 CABLE TIE, SMALL .10X4" (not shown) C O N F I D E NT IA L 0 2.96 38.0 010...
Page 162 CAP, .033UF,1000V,RAD,POLYPRO, .400",10% 62.3002.0102 1 EA CAP,.001UF,15KV,RAD,CERAMIC DISC 66.4511.0001 1 EA RELAY, 30A,24VDC,277VAC 68.4515.0006 1 EA COIL,IGNITOR,VL6 75.7102.0001 1 EA SPARK GAP, 2.5KV 82.4311.0818 12 EA DIODE, RECTIFIER, MR818 1KV 1A 82.5310.6304 2 EA DIODE, Z CLIPPER, 1.5KE180CA 180V 5W 0 2 .9 6 3 8 .0 0 1 0...
Page 163 RES, 1/4W 5% 10MEG CF 62.2032.0001 CAP, .01UF,3000V,RAD,CERAMIC, .375",20% 62.3000.0033 C1-13 CAP, .033UF,1000V,RAD,POLYPRO, .600",10% 62.3002.0102 CAP, .001UF, 15KV,RAD,CERAMIC DISC 68.4515.0006 COIL,IGNITOR,VL6 75.7102.0001 SPARK GAP, 2.5KV 82.4311.0818 D1-12 DIODE, RECTIFIER, MR818 1KV 1A 82.5310.6304 Z1, 2 DIODE, Z CLIPPER, 1.5KE180CA 180V 5W...
Page 164 80,1$,5( (59,&( $18$/ 9/9/% 6 ,JQLWRU %RDUG 2XWSXW &DEOH $VVHPEO\ PART NO. DESCRIPTION 52.6264.0003 1 EA CONN HOUSING, 30 SERIES W/FLNGS 3POS 52.8247.0002 2 EA CRIMP CONTACT, S30 TIN 73.7027.0001 4 IN WIRE, 16AWG 30KV CHAMPLAIN ONLY 3239B 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 165 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/ ,JQLWRU &DEOH $VVHPEO\ PART NO. DESCRIPTION 52.8298.0002 4 EA TERM, WIRE PIN 16-14 ga. 73.7089.0000 12.5 FT WIRE, 22AWG BLK 300V TEFLON STRANDED 73.7089.0009 12.5 FT WIRE, 22AWG WHT TEFLON STRANDED (6x25”) (6x25”) (6x64cm)
Page 166 80,1$,5( (59,&( $18$/ 9/9/% 6 9/% ,JQLWRU 3&% ,QSXW &DEOH $VVHPEO\ Part No. Qty. Description 52.5231.0001 RECEPT, FASTON .250 INSUL 18-12AWG 52.8298.0002 TERM, WIRE PIN 16-14 ga. 52.8345.0001 HOUSING, RECEPT 250 SERIES FLAG STYLE CONT STRIP 73.7089.0000 12.5 WIRE, 22AWG BLK 300V TEFLON STRANDED 73.7089.0009 12.5...
Page 167 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , *URXQG &DEOH $VVHPEO\ PART NO. DESCRIPTION 52.8223.0001 2 EA TERM, RING #6 BLUE 16-14 AWG PIDG 73.7089.0504 5.3 FT WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180 (4x16”) (4x41cm) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 168 HEATSINK, DIMMER MOTOR - BLACK ANODIZED 12.9638.0196 1 EA MOTOR, 9 DEG STEPPER FERRO FLUID FILLED 22.9638.0182 1 EA ASSEMBLY, DIMMER HEAT SHIELD 41.9637.0047 1 EA MIRROR,UV BLOCKER,VL2C & VL6 52.6396.2202 1 EA RECEPT.MTA100 W/TAB RED 2 POS. 52.6396.2403 1 EA RECEPT,MTA100,24AWG,3POS,W/TAB 52.6396.2604 1 EA RECEPT,MTA100,W/TAB,BLU,4POS,26AWG 52.6396.2605...
Page 169 71.2515.0003 1 EA BEZEL for Panel-mount LED Socket 73.7029.0001 22 IN WIRE, 22AWG STRND ORANGE 74.1034.0001 1 EA SWITCH,THERMAL,VL6 DIMMER BULKHEAD 86.7002.0003 1 EA SWITCH,SLOTTED OPTICAL,OPB841W51 86.7003.0001 1 EA SENSOR,PHOTO TRANSISTOR SFH300-3 OR -4 NS - Indicates Not Shown. 32 21...
Page 170 1 EA BAFFLE COVER, MOLDED, PLASTIC 10.9638.0046 1 EA DUCT,FAN,SMALL,VL6 22.9638.0148 1 EA COVER ASSY, SLIDING, FAN MOUNT 10.9638.0061 1 EA COVER, SLIDING, VL6 10.9638.0091 1 EA MOUNT, FAN, VL6 22.9638.0058 1 EA DUCT ASSY,FAN,LARGE,VL6 40.7110.0004 1 EA FAN,VL6,F8025M24 40.7110.0006...
Page 171 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , (4pl.) (3pl.) Click for parts list. C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 172 $18$/ 9/9/% 6 9/ )URQW $VVHPEO\ PART NO. DESCRIPTION 10.9638.0033 1 EA CASTING,FRONT,VL6 10.9638.0062 2 EA SHAFT,LENS BARREL,VL6 10.9638.0093 2 EA PANEL,VENT COVER,VL6 10.9638.0094 2 EA FILTER,AIR,FRONT CASTING,VL6 22.9638.0120 1 EA BRACKET ASSY, QUARTER TURN 22.9638.0081 1 EA ASSY, NARROW ANGLE LENS 22.9638.0208...
Page 173 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , NOTE: VARIOUS QUANTITIES OF ITEM 10 HAVE BEEN USED ON FIRST 750 LUMINAIRES. Click for parts list C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 174 (59,&( $18$/ 9/9/% 6 9/% )URQW $VVHPEO\ Part No. Qty. Description 10.9638.0151 STABILIZER, MOTOR, VL6 10.9660.0129 SHAFT STOP, ROTATING GOBO WHEEL -VL6B 10.9660.0130 SHAFT, ROTATING GOBO WHEEL 10.9660.0219 SHAFT 1, FOCUS BEARING -VL6B 10.9660.0263 SUPPORT, LENS -VL6B 10.9660.0349 SUPPORT RING, OPTICAL -VL6B 21.9660.0105...
Page 175 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , Part No. Qty. Description 55.6697.0007 STANDOFF, 3/16"RND 4-40 X 53/64"LG FF ALUM (4pl.) (2pl.) (2pl.) (2pl.) (2pl.) (4pl.) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 176 9/ 1DUURZ $QJOH /HQV $VVHPEO\ PART NO. DESCRIPTION 10.9638.0089 1 EA BARREL #1, LENS 10.9638.0203 1 EA LENS BARREL 2 42.9638.0042 1 EA LENS,VL6 ASPHERIC 42.9638.0043 1 EA LENS,SPHERICAL,COATED,VL6 #2 42.9638.0044 1 EA LENS,SPHERICAL,COATED,VL6 #3 42.9638.0045 1 EA LENS,SPHERICAL,COATED,VL6 #4 53.2202.0004 4 EA NUT, 4-40 HEX SS NYLON INSERT 53.6520.0002...
Page 177 1 EA RETAINER, MEDIUM ANGLE LENS 10.9638.0237 1 EA SILICONE TUBING, 1/8"OD X 1/16"ID X 6 7/8LG 42.9638.0224 1 EA LENS, "A" MFOV - VL6 42.9638.0225 1 EA LENS, "B" MFOV - VL6 42.9638.0226 1 EA LENS, "C" MFOV - VL6 42.9638.0227...
Page 178 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ :LGH $QJOH /HQV $VVHPEO\ PART NO. DESCRIPTION 10.9638.0169 1 EA SPACER NO. 1, WIDE ANGLE LENS 10.9638.0170 1 EA SPACER NO. 2, WIDE ANGLE LENS 10.9638.0171 1 EA SPACER NO. 3, WIDE ANGLE LENS 10.9638.0172 1 EA SPACER NO.
Page 179 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , (This page is intentionally blank.) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 180 80,1$,5( (59,&( $18$/ 9/9/% 6 9/% /HQV %DUUHO $VVHPEO\ Part No. Qty. Description 10.9660.0232 MOLDING, BARREL MAIN RIGHT -VL6B 10.9660.0237 SHAFT, ZOOM -VL6B 10.9660.0267 BRONZE SLEEVE BEARING, FOCUS -VL6B 12.9660.0247 MACHINED, BARREL MAIN LEFT -VL6B 21.9660.0225 ASSY, SUB-BARREL GROUP 1 -VL6B 21.9660.0227 ASSY, GROUP-3 SUB BARREL -VL6B 21.9660.0229...
Page 181 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , (4pl.) (4pl.) (4pl.) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 182 80,1$,5( (59,&( $18$/ 9/9/% 6 9/% 6XE%DUUHO *URXS /HQV $VVHPEO\ Part No. Qty. Description 10.9660.0211 SPACER, LENS 1-2, VL6B 10.9660.0212 SPACER, LENS 2-3, VL6B 10.9660.0213 SPACER, LENS 3-4, VL6B 10.9660.0215 SPACER, LENS 4-5, VL6B 10.9660.0216 SUB-BARREL, GROUP 1 -VL6B 10.9660.0226 RETAINER, LENS #1, VL6B 42.9660.0018...
Page 183 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% 6XE%DUUHO *URXS /HQV $VVHPEO\ Part No. Qty. Description 10.9660.0223 MOLDING BARREL, RIGHT ZOOM -VL6B 10.9660.0246 SPACER, GROUP 2 -VL6B 10.9660.0268 BRONZE SLEEVE BEARING, ZOOM -VL6B 12.9660.0224 MACHINED, BARREL LEFT ZOOM -VL6B 42.9660.0023 LENS 6, ZOOM OPTICS, VL6B 42.9660.0024...
Page 184 80,1$,5( (59,&( $18$/ 9/9/% 6 9/% 6XE%DUUHO *URXS /HQV $VVHPEO\ Part No. Qty. Description 10.9660.0217 SUB-BARREL, GROUP 3 -VL6B 10.9660.0218 SPACER, LENS 10-11, VL6B 10.9660.0228 RETAINER, LENS #11, VL6B 42.9660.0027 LENS 10, ZOOM OPTICS, VL6B 42.9660.0028 LENS 11, ZOOM OPTICS, VL6B 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 185 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% =RRP 2SWLFV 0RWRU $VVHPEO\ Part No. Qty. Description 44.9660.0262 MOTOR, 1" LINEAR -VL6B ZOOM 52.6396.2804 RECEPT, 4POS MTA100 W/POL TAB GREEN CLSD 52.6424.0004 COVER, 4 POS CLOSED END STRAIN RELIEF - MTA C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 186 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ <RNH 7HUPLQDWLRQ 3&% $VVHPEO\ <7% PART NO. DESCRIPTION 06.6042.0002 1 EA QUIK-DOT MARKER, 1/4" Red 06.6042.0006 1 EA QUIK-DOT MARKER, 1/4" Blue 06.6042.0004 1 EA QUIK-DOT MARKER, 1/4" Yellow 11.9638.0071 1 EA PCB,YOKE TERMINATION,YTB6 52.6229.0001 2 EA...
Page 187 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% <RNH 7HUPLQDWLRQ 3&% $VVHPEO\ Part No. Qty. Ref. Des. Description 06.6042.0002 XJ9,17 QUIK-DOT MARKER, 1/4" Red 06.6042.0004 XJ10,14 QUIK-DOT MARKER, 1/4" Yellow 06.6042.0006 XJ12,15 QUIK-DOT MARKER, 1/4" Blue 06.6042.0009 XJ11,16 QUIK-DOT MARKER, 1/4"...
Page 188 80,1$,5( (59,&( $18$/ 9/9/% 6 <RNH &DEOH $VVHPEO\ PART NO. DESCRIPTION 06.6042.0002 1 EA QUIK-DOT MARKER, 1/4" Red 06.6042.0004 1 EA QUIK-DOT MARKER, 1/4" Yellow 06.6042.0006 1 EA QUIK-DOT MARKER, 1/4" Blue 52.6224.0003 1 EA COVER,BACK,34POS,MT (hidden) 52.6224.0004 1 EA COVER,EJECTION,34POS,MT 52.6224.0005...
Page 189 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , 9/% 6HQVRU 3&% $VVHPEO\ Part No. Qty. Ref. Des. Description 11.9660.0516 PCB, SENSOR BOARD -VL6B 52.6507.0004 HEADER, 4POS R/A 2MM SHROUDED 86.7005.0001 S1,2 SENSOR, HALL-EFFECT A3141LLT SUR MT C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 190 80,1$,5( (59,&( $18$/ 9/9/% 6 9/% 5RWDWLQJ *RER $VVHPEO\ Part No. Qty. Description 10.9660.0110 GOBO CARRIER, SPINNING GOBO WHEEL, VL6B 10.9660.0112 SUN GEAR, SPINNING GOBO WHEEL, VL6B 10.9660.0126 MOUNTING PLATE, AFT ROTATING GOBO WHEEL - VL6b 10.9660.0127 MOUNTING PLATE, FRONT, ROTATING GOBO WHEEL 10.9660.0141 LIGHT SHIELD, SPINNING GOBO WHEEL -VL6B...
Page 191 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , (4pl.) (3pl.) (2pl.) (3pl.) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 192 80,1$,5( (59,&( $18$/ 9/9/% 6 (This page is intentionally blank.) 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 193 22.9634.0112 1 EA YOKE LEG, VL5 TILT SIDE 22.9638.0059 2 EA ASSY,PAN/TILT MECHANISM,VL6 24.9638.0009.01 1 EA PCB ASSY, VL6 LAMP CONTROL BD W/EPROM 25.9634.0180 1 EA CABLE ASSY, VL5 INPUT W/GRN-YEL 25.9638.0243 1 EA CABLE ASSY, GROUND 25.9643.0017 1 EA CABLE ASSY, VLM/VL6 TILT 25.9643.0018...
Page 194 80,1$,5( (59,&( $18$/ 9/9/% 6 PART NO. QTY. DESCRIPTION 55.2177.0001 2 EA CABLE ANCHOR MOUNT, BLACK 55.2178.0001 2 EA CABLE ANCHOR MOUNT, #8 SCREW MOUNTING 55.2186.0001 4 EA CABLE TIE, .10 X 4" SMALL 55.2201.0001 4 EA SCREW, 4-40 X 5/16" PFB 55.3301.0010 2 EA WASHER, #10 FLAT...
Page 195 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < (3pl) (3pl) (4pl) (12pl) (2pl) (2pl) (4pl) (4pl) (2pl) (4pl) (2pl) (2pl) (2pl) (4pl) (3pl) (3pl) (2pl) (2pl) (4pl) Click for parts list. C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 196 80,1$,5( (59,&( $18$/ 9/9/% 6 (This page is intentionally blank.) 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 197 10.9634.0171 PULLEY, PTA DRIVEN 10.9634.0174 COLLET, PTA DRIVEN PULLEY 10.9634.0175 RING, PAN STOP 10.9647.0123 Bottom Relay Adapter Plate VL5Arc & VL6 10.9647.0131 Top Relay Adapter Plate VL5Arc & VL6 12.9660.0519 SLEEVING, IGNITOR/GROUND CABLES -VL6B 22.9634.0110 CROSS MEMBER ASSY, YOKE 22.9634.0112 YOKE LEG, VL5 TILT SIDE 22.9638.0059.01...
Page 198 80,1$,5( (59,&( $18$/ 9/9/% 6 Part No. Qty. Description 53.6506.0001 BEARING, TORQUE TUBE,2.6250OD X 2.0620ID 53.6514.0002 SCREW, 10-32 X 1-1/4" SCZ 53.6525.0001 SCREW, 6-32 X 5/16" PPZ 53.6526.0001 SCREW, 6-32 X 5/8" PPZ 53.6558.0001 SCREW, 6-32X3/8" PPZ 54.1205.0001 RING, RETAINING 1.963" ID 54.1206.0001 RING, RETAINING 2.521"...
Page 199 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 200 22.9634.0052 1 EA PLATE ASSY, BOTTOM, PTA 22.9634.0147 1 EA ASSY, CLUTCH, VLM PAN/TILT 44.9638.0060 1 EA MOTOR,W/O TACH,VL6,W/LEAD WIRES 45.5105.0001 1 EA ENCODER, OPTICAL, I06 1 EA Encoder Plate (Comes with Encoder) 52.6435.2202 1 EA CONN,MTA156 RED 2PIN (CBL-CBL) 52.6436.0002...
Page 201 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < 13,14 Click for parts list. C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 202 80,1$,5( (59,&( $18$/ 9/9/% 6 9/9/ 3DQ7LOW &OXWFK $VVHPEO\ 5HSDLU 3DUW PART NO. QTY. DESCRIPTION 10.9634.0019 1 EA GEAR, WORM, 1M6RL17080 10.9634.0051 1 EA WASHER,"D", PTA 22.9638.0220 1 EA ASSY, DRIVE SHAFT - PAN & TILT 10.9638.0217 1 EA DRIVE SHAFT W/ PULLEY 10.9638.0221 1 EA...
Page 203 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < ,*1 &DEOH $VVHPEO\ PART NO. QTY. DESCRIPTION 52.6424.0002 2 EA COVER, STRAIN RELIEF/2POS MTA 52.6396.2202 2 EA RECEPT.MTA100 W/TAB RED 2 POS. 73.7089.0002 1 FT WIRE, 22AWG RED 300V TEFLON STRANDED 73.7089.0504 1 FT WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180...
Page 204 80,1$,5( (59,&( $18$/ 9/9/% 6 9/%9/ 5HOD\ $VVHPEO\ Part No. Qty. Description 04.9650.0044 LABEL, RELAY WIRING -VL7 52.8271.0006 RECP, FASTON 1/4" 16-14 AWG INS. 66.4510.0002 RELAY, 20A 250VAC DPDT UL/CSA/VDE 82.4307.4002 DIODE, 1N4002 RECTIFIER 100V 1A 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 205 PART NO. QTY. DESCRIPTION 11.9638.0010 1 EA PCB, VL6 CONTROL 22.9638.0087 1 EA KIT, COMPONENTS, VL6 PCB ASSY 53.5508.0500 1 EA SCREW, 8-32 X 1/2 " PPSS 55.3303.0008 1 EA WASHER, #8 LOCK INT.TOOTH SS 87.7156.0002 1 EA EPROM,PGMD:27C010A-10/VL6v2.0 10-20-94 See 22.9638.0087...
Page 206 $18$/ 9/9/% 6 9/9/% /&% &RPSRQHQWV .LW PART NO. QTY. REF. DES. DESCRIPTION 11.9638.0010 1 EA PCB, VL6 CONTROL 50.2708.0001 6 EA XU23, 25, 26, 30, SOCKET, 8PIN DIP 31, XF1 50.2714.0001 1 EA XU22 SOCKET, 14PIN DIP 51.5017.0001...
Page 207 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < PART NO. QTY. REF. DES. DESCRIPTION 62.2013.0104 36 EA C1, 2, 16-25, 28- CAP,.1UF, 50V,AXL,CERAMIC, .100",20% 31,35-44, 52, 54-61 62.2034.0206 2 EA C32, 33 CAP,20PF, 50V,SIP,CERAMIC, .100", 5% 62.2094.0106 7 EA C8-12, 48, 51 CAP,10UF, 35V,RAD,ALUMINUM 62.2099.0104...
Page 208 80,1$,5( (59,&( $18$/ 9/9/% 6 Click for parts list. 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 209 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < 9/% $X[LOODU\ &RQWUROOHU 3&% $VVHPEO\ Part No. Qty. Ref. Des. Description 11.9660.0500 PCB, VL6B CONTROLLER 50.4001.0032 XU12 SOCKET, 32PIN LOW PROFILE PLCC SUR MT 52.6297.0001 HEADER, 2PIN MTA FRCT LOK STRT POST 52.6357.0012 HEADER, 12POS MTA100 FRCT LOK STRT POST...
Page 210 80,1$,5( (59,&( $18$/ 9/9/% 6 Part No. Qty. Ref. Des. Description 82.4322.0001 DIODE, TVS ZENER 1.5SMC27AT3 27V 40A 82.5325.0001 DIODE, MBRS130LT3 SCHOTTKY SUR MT 83.3173.0005 IC, LM2594M-5 150KHZ 0.5A STEP-DOWN VOLTAGE REGULATOR 84.0068.0812 IC ,MC68HC812A4PV8 (UNPRGMMD) 16BIT MICROCONTROLLER 84.4263.0001 IC, AD7302BR 8-BIT DAC 2.7-5.5V PARALLEL INPUT DUAL VOLTAGE OUTPUT 84.4285.0001...
Page 211 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < 9/ ,QSXW Z*UQ<HO &DEOH $VVHPEO\ PART NO. QTY. DESCRIPTION 52.6396.2202 2 EA RECEPT.MTA100 W/TAB RED 2 POS. 52.6396.2204 1 EA RECEPT.MTA100 W/TAB RED 4 POS. 52.6400.0015 1 EA RECEPT, CPC 17-16, FREE HANG 52.6424.0002 2 EA COVER, STRAIN RELIEF/2POS MTA...
Page 212 80,1$,5( (59,&( $18$/ 9/9/% 6 9/$UF ,QSXW &DEOH $VVHPEO\ Part Number Qty. Description 52.6396.2202 RECEPT.MTA100 W/TAB RED 2 POS. 52.6396.2204 RECEPT.MTA100 W/TAB RED 4 POS. 52.6400.0015 RECEPT, CPC 17-16, FREE HANG 52.6424.0002 COVER, STRAIN RELIEF/2POS MTA 52.6424.0004 COVER, STRAIN RELIEF/4POS MTA 52.6431.0002 BACKSHELL, CPC17 NYLON .300-.525 CBL RNG 52.8277.0001...
Page 213 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < 9/09/ 7LOW &DEOH $VVHPEO\ PART NO. QTY. DESCRIPTION 52.6270.0001 1 EA CONN HOUSING, MTA CLOSED END RED 5PIN 52.6270.0001 1 EA CONN HOUSING, MTA CLOSED END RED 5PIN 52.6396.0003 1 EA COVER, STRAIN RELIEF/7POS MTA 52.6396.2202...
Page 214 80,1$,5( (59,&( $18$/ 9/9/% 6 9/09/ 3DQ &DEOH $VVHPEO\ PART NO. QTY. DESCRIPTION 52.6270.0001 1 EA CONN HOUSING, MTA CLOSED END RED 5PIN 52.6270.0001 1 EA CONN HOUSING, MTA CLOSED END RED 5PIN 52.6396.0003 1 EA COVER, STRAIN RELIEF/7POS MTA 52.6396.2202 1 EA RECEPT.MTA100 W/TAB RED 2 POS.
Page 215 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < (This page is intentionally blank.) C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 216 80,1$,5( (59,&( $18$/ 9/9/% 6 9/% 0RWRU +DUQHVV &DEOH $VVHPEO\ Part No. Qty. Description 52.6358.0001 CONN HOUSING, MTA CLOSED END RED 3PIN 52.6361.0001 CONN HOUSING, 10POS MTA CLOSED END RED 52.6396.2412 RECEPT, 12POS MTA100 W/POL TAB NATURAL 24AWG CLSD END 52.6396.2414 RECEPT, 14POS MTA100 W/POL TAB NATURAL 24AWG CLSD END...
Page 217 +$37(5 //8675$7(' $576 5($.'2:1 66(0%/< & , < C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 218 80,1$,5( (59,&( $18$/ 9/9/% 6 (This page is intentionally blank.) 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 219 &KDSWHU 'LDJUDPV • Connector Type Identification • Connector Pin Locations C O N F I D E NT IA L 0 2.96 38.0 010 23- Aug-9 9...
Page 220 80,1$,5( (59,&( $18$/ 9/9/% 6 (This page intentionally blank.) 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...
Page 221 +$37(5 ,$*5$06 211(&725 <3( '(17,),&$7,21 & ' & &RQQHFWRU 7\SH ,GHQWLILFDWLRQ 07$ DQG 07$ Strain Relief MTA-100 and MTA-156 connectors connect wires to PC boards. MTA- 100 connectors are smaller in size and use smaller diameter wire than Position 1 MTA-156 connectors.
Page 222 80,1$,5( (59,&( $18$/ 9/9/% 6 &RQQHFWRU 3LQ /RFDWLRQV 9/ 9/ ,QSXW &DEOH 3RV 5HG 07$ 5HFHSWDFOH Wire Color Wire Size Description 18 AWG +24V 18 AWG 3RV 5HG 07$ 5HFHSWDFOH QRW XVHG ZLWK 9/ OXPLQDLUH Wire Color Wire Size Description 18 AWG + 24V...
Page 223 +$37(5 ,$*5$06 211(&725 2&$7,216 & ' & Wire Wire Size Description 22 AWG DATA RX+ 22 AWG DATA RX- 18 AWG DIMMER GND 2 18 AWG DIMMER NEUT 18 AWG DIMMER NEUT DETAIL SCHEMATIC PIN CODE 18AWG BLACK (x3) DIMMER LINE 18AWG BLACK (x3) -OPEN...
Page 224 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ <RNH &DEOH 3RVLWLRQ 5HFHSWDFOH Note: Side A contains the manufacturer’s part number. Side B is blank. Color Size Description Color Size Description WHT/BLK/ 26 AWG WH1 A WHT/BLU 26 AWG BEAM D YELLOW 26 AWG +5VDC...
Page 225 +$37(5 ,$*5$06 211(&725 2&$7,216 & ' & MANUFACTURER’S PART NO. (SIDE A) 26 AWG WHT/BLU 26AWG WHT/BLK/GRN 26AWG WHT/YEL 26AWG YELLOW 26AWG WHT/GRN 26AWG WHITE 26AWG WHT/BRN 26AWG BROWN 26AWG BLACK 26AWG VIOLET 26AWG WHT/GRY 26AWG WHT/BLK/VIO 26AWG WHT/RED 26AWG WHT/VIO 26AWG WHT/BLK/BRN DETAIL SCHEMATIC...
Page 226 80,1$,5( (59,&( $18$/ 9/9/% 6 3RV %OXH 07$ 5HFHSWDFOH /HQV &RQQHFWV WR /&% 67(3 Wire Wire Size Description BROWN 26 AWG MD1A VIOLET 26 AWG MD1B BLUE 26 AWG MD1C WHT/ORG 26 AWG MD1D 3RV %OXH 07$ 5HFHSWDFOH %HDP &RQQHFWV WR /&% 67(3 Wire Wire Size...
Page 227 +$37(5 ,$*5$06 211(&725 2&$7,216 & ' & 3RV %OXH 07$ 5HFHSWDFOH :+ &RQQHFWV WR /&% 67(3 Wire Wire Size Description WHT/BLK 26 AWG MD5A WHT/VIO 26 AWG MD5B WHT/RED 26 AWG MD5C WHT/GRY 26 AWG MD5D 3RV 5HG 07$ 5HFHSWDFOH 3RZHU &RQQHFWV WR /&% 32:(5 Wire Wire Size...
Page 228 80,1$,5( (59,&( $18$/ 9/9/% 6 9/ 3DQ &DEOH 3RV 5HG 07$ 5HFHSWDFOH 7R /&% Wire Wire Size Description 22 AWG MTR + 22 AWG MTR - 3RV 5HG 07$ 5HFHSWDFOH 7R /&% Wire Wire Size Description 22 AWG + 5V 22 AWG ENC A...
Page 229 +$37(5 ,$*5$06 211(&725 2&$7,216 & ' & DETAIL SCHEMATIC 22AWG RED (8.5") 22AWG WHITE (8.5") 22AWG GREEN (8.5") 22AWG BLACK (8.5") - OPEN 22AWG SHIELD 22AWG RED (8.5") 22AWG BLACK (8.5") 9/ 7LOW &DEOH 3RV 5HG 07$ 5HFHSWDFOH 7R /&% Wire Wire Size Description...
Page 230 80,1$,5( (59,&( $18$/ 9/9/% 6 3RV 5HG 07$ 5HFHSWDFOH 7R (QFRGHU Wire Wire Size Description 22 AWG ENC B 22 AWG ENC A 22 AWG + 5V 22 AWG * 2-pos red MTA100 and 5-pos red MTA100 receptacles are fitted together with a 7-pos MTA100 strain relief cover.
Page 231 +$37(5 ,$*5$06 211(&725 2&$7,216 & ' & :+ 6HQVRU -XPSHU &DEOH 3RV 5HG 07$ 5HFHSWDFOH Wire Wire Size Description 22 AWG DC GND 22 AWG SENS 22 AWG +5VDC DETAIL SCHEMATIC 22AWG GREEN (3.0") 22AWG WHITE (3.0") 22AWG RED (3.0") 0RWRU &RQQHFWRUV *RER :KHHO )LOWHU :KHHO 'LPPHU DQG ,ULV 0RWRUV...
Page 232 80,1$,5( (59,&( $18$/ 9/9/% 6 )RFXV $VVHPEO\ 0RWRU 4-Pos Blue MTA100 Receptacle Wire Wire Size 26 AWG 26 AWG 26 AWG 26 AWG DETAIL SCHEMATIC 26AWG RED 26AWG BLACK MOTOR 26AWG BLUE 26AWG GREEN 370 0RWRU 2-Pos red MTA156 Connector (To Pan/Tilt Cable) Wire Wire Size Description...
Page 233 +$37(5 ,$*5$06 211(&725 2&$7,216 & ' & 3KRWR 6HQVRU 3-Pos Natural MTA100 Receptacle Wire Wire Size Description 24 AWG P.T. 24 AWG DC GND DETAIL SCHEMATIC OPEN - 24AWG BLACK PHOTO 24AWG RED SENSOR 7KHUPDO 6ZLWFK 2-Pos Red MTA100 Receptacle Wire Wire Size Description...
Page 234 80,1$,5( (59,&( $18$/ 9/9/% 6 )DQV 2-Pos Red MTA100 Receptacle Wire Wire Size Description 22 AWG +24VDC 22 AWG DC GND DETAIL SCHEMATIC 22AWG RED 22AWG BLUE 0 2 .9 6 3 8 .0 0 1 0 CONFIDENT IAL 2 3 - Au g - 9 9...

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