SANKI S-CON MINI GOOD LUCK Operating And Service Manual

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S-CON

MINI GOOD LUCK

OPERATING AND SERVICE MANUAL

Table of Contents

Summary of Contents for SANKI S-CON MINI GOOD LUCK

Page 1 S-CON MINI GOOD LUCK ® OPERATING AND SERVICE MANUAL...
Page 2: Table Of Contents
Thank you very much for purchasing our S-CON MINI GOOD LUCK Series. To Ⓡ use the machine properly, please read this operating and service manual carefully before use. Keep the manual where the machine is installed, so that it may be referred to when needed.
Page 3 Upon delivery of this product, please check the package contents to ensure the product matches your order. If the delivered items do not match your order, please contact our local agent directly before use. Manufacturer’s serial number (refer to this number when contacting us) ［...
Page 4: 1．Caution When Handling
CAUTION WHEN HANDLING FOR YOUR SAFE USAGE A. Prior To Use CAUTION : Improper handling of the conveyor may result in physical injury or damage! ■Transport and assembly When transporting and assembling the conveyor, pay special attention not to drop it in order to avoid physical injury or damage.
Page 5 B. During Operation WARNING： Improper handling of the conveyor could result in serious physical injury or damage! ■Do NOT touch the conveyor when it is running There is considerable risk of being caught and injured by the conveyor. ■Do NOT ride on or climb on the conveyor／Do NOT go under the conveyor There is considerable risk of falling or being caught and injured by the conveyor.
Page 6 ■WARNING LABELS etc. AND ATTACHMENT POSITIONS For standard machines, warning labels etc. and their attachment positions are as follows: 1. WARNING LABELS Label Instruction Label classification CA-2 ■ALWAYS CONNECT TO EARTH CAUTION Ensure the conveyor is connected to earth at all WARNING times to prevent electric shock.
Page 7 2. ATTACHMENT POSITIONS OF WARNING LABELS etc. (eg eg S-CON MINI GOOD LUCK GL model of variable ® speed type)
Page 8: 2．Component Names
COMPONENT NAMES Applied models: Frame depth Model code GL，GLV GLH，GLHV Cross section...
Page 9: 3．Assembly
ASSEMBLY 3-1. INSTALLING STANDS AND RETURN ROLLERS 1. Place conveyor frame upside down on table. (Assembly is easier this way.) 2. Install inverter unit delivered in separate packaging. → See p.13. (For constant-speed type using 200V three-phase power source, controller is optional.) 3.
Page 10 6. Adjust conveyor height following “Stand Height Adjustment” below. Confirm full length of frame is straight and level on top, and firmly tighten stand bolts and nuts. ■ Stand Height Adjustment When adjusting stand heights, take care not to pinch fingers. To prevent conveyor main body from rapidly going down, loosen fixing bolts little by little while supporting conveyor with the other hand etc.
Page 11 ■ Joining Frames Frame joints are temporarily tightened to one side of frame. Correctly attach them using a hexagonal wrench as shown below: ■ Caution When Joining Frames and Setting up Conveyor 1. Install full length of frame straight, not bent in any place. 2.
Page 12 3-2. ASSEMBLING LONGER MACHINES When conveyor exceeds 3m in length, it is delivered packed as shown below. Assemble conveyor following the procedures in the tables. (*Return rollers are individually packed and temporarily attached beside drive unit.) PACKAGING Belt width of 300mm or less: 1 package Frame joint Drive unit Belt...
Page 13 3-3. INSTALLING INVERTER UNIT If inverter unit is delivered in separate packaging, install it as follows: NOTE: For constant-speed type using 200V three-phase power source, standard machine has only lead wire terminal of motor, ON/OFF switch is optional. Unpack inverter unit. Install it near drive unit by tightening inverter unit attachment bolts (insertable bolts) into side slot of frame, as shown in figure below.
Page 14 3-4. INSTALLING GUIDE RAILS AND SKIRTS (OPTIONAL) 1. Installing Guide Rails When installing, slightly raise guide rails, giving clearance to prevent belt from touching them. If there is no clearance, it may cause friction damage to belt and guide rails when belt deviates. 2.
Page 15: 4．Running The Conveyor
RUNNING THE CONVEYOR 4-1. BE SURE TO GROUND MACHINE BEFORE OPERATION 1. Variable-speed Type (For standard machines, speed is changed by inverter.) 100V single-phase power source Connectors (male & female) with earth are attached to power cable. Be sure to ground machine by connecting earth terminal of connector on power source side (female connector).
Page 16 MITSUBISHI inverter FREQROL D700 standard specifications Applied motor Rated output voltage AC 200V three-phase Power source voltage Type 710W: AC 100V single-phase 720S : AC 200V single-phase 720 : AC 200V three-phase Permissible voltage variation 100V: 90-132V 200V: 170-264V Power source frequency 50/60Hz ±5％...
Page 17: 5．Taking Up The Belt
TAKING UP THE BELT When belt is slackened off, take up belt as follows: To take up belt, turn right and left take-up bolts(*1) of drive unit clockwise with a spanner. Take-up pulley(*2) will then be moved and belt will be taken up. When turning take-up bolts(*1), adjust them alternately, little by little, to keep their movement lengths the same.
Page 18: 6．Belt Alignment Adjustment
BELT ALIGNMENT ADJUSTMENT When belt is not correctly aligned, make adjustments as follows: 6-1. PRIOR CHECKING 1. Frame Condition Confirm full length of frame is level on top, straight and not bent in any place. → See p. 11. 2. Positions of Drive Side Plates Confirm that right and left drive side plates are symmetrically positioned.
Page 19 6. Belt Deviation Check how belt is deviating before adjustment. Correct positions of the following parts while running conveyor slowly, and then continue running it for a while to check any further belt deviation. -Take-up devices: Position and adjust them equally on right and left sides. -Head and tail pulleys: Set at right angle to frame.
Page 20 2. Adjustment Using Head or Tail Pulley On side to which belt is deviating, loosen hexagon socket set screw(*3) and slightly turn adjustment screw(*4) clockwise. Head (or tail) pulley will then move outward on this side and belt will center itself. Alternatively, on opposite side, if there is a space between frame end and pulley bracket, make adjustment on this side.
Page 21: 7．Pulley Removal
PULLEY REMOVAL Head (or Tail) Pulley Removal Loosen pulley retaining block fixing bolts(*2) on tops of pulley brackets(*1) with a hexagonal wrench, and remove pulley retaining blocks(*3) upwards. Head (or tail) pulley may then be removed upwards. LOOSENING/REMOVING THE BELT 8-1.
Page 22 Turn pulley Pull out outward. pulley.
Page 23 8-2. REMOVING BELT 1. Loosen belt following “8-1. LOOSENING BELT”, p. 21-22. 2. Remove all the return rollers, if any. (→See “3-1. INSTALLING STANDS AND RETURN ROLLERS”, p. 9.) 3. If machine has stands, only on one side, remove all the stand brackets(*1) and their attachment bolts(*2)(M6, 4 bolts for each bracket).
Page 24: 9．Drive Unit Relocation
DRIVE UNIT RELOCATION It is possible to move drive unit(*1) along frame(*2) by just loosening attachment bolts(*3). Perform as follows: 1. Loosen belt following “8-1. LOOSENING BELT”, p. 21-22. 2. Loosen all the drive unit attachment bolts(*3)(2 bolts on each side). (Do NOT remove them.) 3.
Page 25: 10．Geared Motor Replacement
GEARED MOTOR REPLACEMENT The geared motor is hollow shaft type and attached to drive pulley shaft end. Be sure to switch off power supply and replace geared motor as follows: 1. Remove cap of geared motor shaft end with your fingers. 2.
Page 26: 11．Inspection And Maintenance
INSPECTION AND MAINTENANCE 11-1. PROBLEMS AND REMEDIES PROBLEM CAUSE REMEDY 1. Conveyor does (1) Power plug is not properly (1) Inspection, correction not run. connected to the mains. (Conveyor (2) Power switch is not turned on. (2) Inspection, correction cannot be turned (3) Inappropriate power source (3) Check power source.
Page 27 11-2. ITEMS FOR REGULAR INSPECTION CHECKING PART TO THINGS TO CHECKING REMEDY PERIOD CHECK CHECK FOR METHOD Daily Belt Foreign substances on Visual inspection Clean and remove any surface and undersurface foreign matter. Dislodgment from V-form Visual inspection Inspection, adjustment belt guidance groove Getting jammed Visual inspection...
Page 28 Contact us ● Particular attention is given to the manufacture and transportation of SANKI conveyors. However, if you need any information about the use or failure of the machine or any other matters, please contact our customer service. Also do not hesitate to ask us for information about conveyors in general.