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Owner's Manual
IRRInet-M DC
Remote Terminal Unit
6802984C40-B
MOTOROLA and the Stylized M Logo are registered in the U.S.
Patent and Trademark Office. All other product or service names
are the property of their respective owners.
Copyright © Motorola 2008 All Rights Reserved
ab
6802984C40-A
@6802984C40@
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Table of Contents
Summary of Contents for Motorola IRRInet-M DC
- Page 1 Owner’s Manual IRRInet-M DC Remote Terminal Unit 6802984C40-B MOTOROLA and the Stylized M Logo are registered in the U.S. Patent and Trademark Office. All other product or service names 6802984C40-A are the property of their respective owners. @6802984C40@ Copyright © Motorola 2008 All Rights Reserved...
- Page 2 Seller in writing, during the period shown, Motorola, at its option, will either repair or replace the product or refund the purchase price thereof, and such action on the part of Motorola shall be the full extent of Motorola’s liability hereunder.
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Page 3: Table Of Contents
OARD BOX-SPECIFIC THEORY ............................15 ................................15 ENERAL ............................16 YSTEM RCHITECTURE INSTALLATION ..............................17 ................................17 ENERAL IRRInet-M DC SAFETY SUMMARY .........................17 ..............................18 OUNTING Wall Mounting with Screws ..........................18 Wall Mounting on DIN Rail..........................20 ................................21 ONNECTIONS Ground Connections............................21 Power Connections............................23 External Radio Connection ..........................23 Line Communication Connection ........................24... -
Page 4: Contents
Contents CONFIGURATION ..............................27 ................................27 ENERAL ............................27 ONFIGURATION I/O C ..............................27 ONFIGURATION ......................27 DVANCED ARAMETER ONFIGURATION ........................28 ONFIGURING USING ARDWARE APPENDIX A: CABLES AND ADAPTERS ......................29 ................................29 ENERAL RTU- .....................29 OMPUTER ERMINAL ONNECTIONS RTU- ..........................30 ODEM ONNECTIONS RTU-to-Modem Asynchronous Connection.......................30 RTU- ..........................32 ADIO ONNECTION... -
Page 5: Description
This manual describes both basic and expanded I/O models. The IRRInet-M DC RTU is enclosed in an indoor plastic case and is intended for indoor or outdoor use (either wall or DIN rail mounting.) The installer must make sure that the installation meets the requirements of the standard and protects the unit from weather hazards. -
Page 6: General Description
Description General Description The IRRInet-M DC RTU (shown below) contains power connections, line communication ports, external radio interfaces, radio modem and I/Os. RS485/ RS232 RS232 External Radio Aux PWR OUT Line Communication 9-30VDC PWR IN Push- button Panel Plastic Cable... -
Page 7: Communication Ports
RTU, see Installation of IRRInet-M with Waris External Radio below. Line Interface: RTU to RTU Communication (MDLC), using DPSK (1200 bps). Connectors The IRRInet-M DC RTU has the following connectors available (see Figure 2): • RS485/RS232 (RJ45, 8 pin) •... -
Page 8: Controls And Indicators
Description Controls and Indicators The push-button is used to activate the LED panel, to toggle the LED panel so that it displays the status of the CPU or of the I/Os, to initiate software downloading to the CPU, and to erase User Flash memory and RAM. -
Page 9: Application Download
Description Failure Type LEDs RAM FAIL ROM FAIL FLASH FAIL CM3+RX3 CREATE FAIL REAL TIME CLOCK FAIL CM3+TX3 INTERNAL CLOCK FAIL RX3+TX3 BREAKPOINT FAIL CM3+RX3+TX3 XTAL RATE CHANGE FAIL USER REQUEST FAIL CM3+MON APPL_VER_LT_SYSTEM_VER RX3 + MON (Application version less than System version) CONF_VER_LT_SYSTEM_VER RX3+CM3+MON (Configuration version less than System version) -
Page 10: Cpu Page Led Functions
Description Figure 3 LED Panel CPU Page LED Functions The following table describes the functions of the diagnostic LEDs when set to the initial CPU (Page 0) toggle or display (CPU LED on). Name On/Off Function/Indication Display is in CPU mode. Flashing: CPU is in bootstrap mode OR FPGA is not loaded correctly. - Page 11 Description Name On/Off Function/Indication LED 11 The RTU is receiving data via Port 2. LED 12 The communication channel used by Port 2 is busy. LED 14 The RTU is transmitting data via Port 3. LED 15 The RTU is receiving data via Port 3. LED 16 The communication channel used by Port 3 is busy.
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Page 12: Io1 Page Led Functions
Description IO1 Page LED Functions The following table describes the functions of the diagnostic LEDs when set to the IO1 (Page 1) toggle or display (IO1 LED on). Name On/Off Function/Indication Flashing: FPGA is not loaded correctly. Display is in IO1 page. LED 1 DI1 is on. -
Page 13: Io2 Page Led Functions
Description IO2 Page LED Functions The following table describes the functions of the diagnostic LEDs when set to the IO2 (Page 2) toggle or display (IO2 LED on). Name On/Off Function/Indication Flashing: FPGA is not loaded correctly. Display is in IO2 page. LED 1 DO1 is set. -
Page 14: Io3 Page Led Functions
Description IO3 Page LED Functions The following table describes the functions of the diagnostic LEDs when set to the IO3 (Page 3) toggle or display (IO3 LED on). Name On/Off Function/Indication Flashing: FPGA is not loaded correctly. Display is in IO3 page. LED 1 DO17 is set. -
Page 15: User Page Led Functions
Description User Page LED Functions The following table describes the functions of the diagnostic LEDs when set to the User (Page 4) toggle or display (CPU and IO1 LEDs on). The LEDs are controlled by the user ‘C’ Application. Name On/Off Function/Indication LED 1... -
Page 16: Hardware Test Page Led Functions
Description Hardware Test Page LED Functions The following table describes the functions of the diagnostic LEDs when set to the Hardware Test (Page 5) display (CPU and IO3 LEDs on). The LEDs are controlled by the Hardware Test utility of the STS. Note that Page 5 (Hardware Test Controlled) can only be accessed via the Hardware Test utility of the STS, and not by pressing the push-button. -
Page 17: I/Os (Including Dc Expansion Board)
9 10 9 10 Figure 4 DC Main Board I/O Connection The IRRInet-M DC has an over-current mechanism on the voltage discharge path which reports when an over-current (output which exceeds 10A) occurs on a specific output. - Page 18 Description 9 10 9 10 Figure 5 DC Expansion Board I/O Connection...
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Page 19: Box-Specific Theory
BOX-SPECIFIC THEORY General The IRRInet-M RTU includes the following main components: • Logic board - with CPU for processing power and data storage • I/O connections – to connect to on-site sensors, such as water meters, pressure meters, general digital input, or outputs such as irrigation valves, pump starters, general relays, etc. •... -
Page 20: System Architecture
IP networks, two-way conventional radio, trunked radio systems, GPRS, wire line or any other communication network. <Significant interfaces to the rest of the system. Perspective should be from the box looking out onto the system.> Figure 8 IRRInet-M DC System View... -
Page 21: Installation
This equipment is a base station unit and complies with the FCC base station requirements. The antenna must be installed outdoors. The IRRInet-M DC unit can be mounted on the wall, either with screws or on a DIN rail. -
Page 22: Wall Mounting
(60 mm) to the left of the unit and 1.6" (4 cm) to the right of the unit. Wall Mounting with Screws The IRRInet-M DC unit can be mounted on the wall using screws, as shown in Figure 10. 1. Secure two screws (maximum head size 0.37” (9.5 mm)) on the wall, 4.1” (105 mm) apart. -
Page 23: Wall Mounting On Din Rail
It is also possible to attach the IRRInet-M to the wall using the small screw hole at the bottom of case, though this requires dismantling the RTU, which is generally discouraged. Consult Motorola service personnel before opening the IRRInet-M casing. To mount the RTU: 1. Open the case and dismantle the parts of the IRRInet-M. - Page 24 Installation 1. Slide the two foot elements into the recesses on the back cover of the unit as shown in Figure 11. Press until they click behind the snaps that secure their placement. (See zoomed image in Figure 12.) Figure 11 DIN Rail Attachment Figure 12 DIN Rail Attachment-Foot Element Snap-in (Enlarged) 2.
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Page 25: Connections
Ground Connections Figure 14 illustrates the IRRInet-M DC ground connections. The pin number (e.g. 1, 2) of each pin to be connected to ground is shown next to the TB. The following table lists the connector pins which must be connected to ground. For a more detailed depiction of each terminal block (TB), see Figure 12. - Page 26 Installation PGND Note: The DC Connection cable FKN8245A is supplied, with a 3A fuse. Figure 14 IRRInet-M DC Ground and Power Connections...
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Page 27: Power Connections
Installation Power Connections The IRRInet-M DC is powered by 9-30V DC (12 and 24VDC ± 25%) and will work in normal operating mode with either 12VDC or 24VDC. The main power supply must be connected to the unit using a 3A fuse (FKN8245A-see Figure 14). -
Page 28: Line Communication Connection
Installation Line Communication Connection Multi drop communication using internal DPSK can be performed between IRRInet-M units. Connect a two-wire cable (not supplied) to the Line Comm connector in the IRRInet-M (see Figure 15.) Figure 15 IRRInet-M Line Communication Connection In a wire line system, the installer must pay close attention to the following material and installation details: •... -
Page 29: Installation Of Irrinet-M With Waris External Radio
Installation Installation of IRRInet-M with Waris External Radio IRRInet-M models, which are equipped with external radios (GP320/GP328/HT750/ PRO5150), should be connected as described in Installation of IRRInet-M with GP320/GP328/HT750/PRO5150 Radio in Appendix B below. The IRRInet-M Radio Kit Assembly enables users to install a GP320, GP328, HT750, PRO5150 radio (externally) to the IRRInet-M. - Page 30 Installation This page left intentionally blank.
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Page 31: Configuration
CONFIGURATION General The IRRInet-M DC unit can be configured using the ACE3600 System Tools Suite (STS). A default configuration is provided when the RTU is shipped from the factory. If any changes to the configuration are made by the user (e.g. updating the site ID), this new configuration is downloaded to the unit. -
Page 32: Configuring Using Hardware Test
Configuration Configuring using Hardware Test For information on using the Hardware Test utility, see the ACE3600 RTU STS User Guide. -
Page 33: Appendix A: Cables And Adapters
APPENDIX A: CABLES AND ADAPTERS General This appendix provides supplementary data on cables and adapters used in various IRRInet-M systems. The following applications are covered: • RTU-to-Computer/Terminal Connections • RTU-to-Modem Connections • RTU-to-Radio Connections • RTU-to-RTU Connections RTU-to-Computer/Terminal Connections For a 9-pin D-type connector, use the FLN6457B cable kit, in order to connect one of the RTU RS232 ports to a computer or terminal. -
Page 34: Rtu-To-Modem Connections
Appendix A: Cables and Adapters RTU-to-Modem Connections Only R&TTE approved modems should be used to connect the RTU to the PSTN. RTU-to-Modem Asynchronous Connection For a 9-pin connection, use the FLN6458B cable kit to connect one of the IRRInet-M RTU RS232 ports asynchronously to a modem. - Page 35 Appendix A: Cables and Adapters RJ45 Connector (RJ45) (9-Pin D-Type) Tx DATA Tx DATA Rx DATA Rx DATA Rec Line (DCD) Rec Line (DCD) +12V NOT USED Figure 19 RJ45-to-D-Type Female Connector Adapter When the connector is facing upwards, the left-hand pin is Pin No. 1, and the right-hand pin is Pin No.
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Page 36: Rtu-To-Radio Connection
Appendix A: Cables and Adapters There are newer commercial modems which support RS232E, for which the RS232E+ adapter should be used. To connect the RTU (via Port 1) to such a radio modem, use the FTN6359B (RS232E+) adapter, which ends with the male 9-pin, D-type connector. When the connector is facing upwards, the left-hand pin is Pin No. -
Page 37: Rtu-To-Rtu Connection
Appendix A: Cables and Adapters RTU-to-RTU Connection RTU-to-RTU Asynchronous Communications Connection This section provides data on the cable (not supplied) recommended for the RTU-to-RTU RS232/RS485 asynchronous interconnection (refer to Figure 22 and Figure 23). The following table defines the RTU port for this connection type. Port No. -
Page 38: Rtu-To-Rtu Line Connection
Appendix A: Cables and Adapters RJ45 Connector (RJ45) (RJ45) B (RX/TX-) B (RX/TX-) NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED A (RX/TX+) A (RX/TX+) Figure 23 RTU-to-RTU RS485 Asynchronous Communications Cable RTU-to-RTU Line Connection This section provides data on the cable (not supplied) recommended for the RTU-to-RTU line... -
Page 39: Appendix B: Models, Options And Accessories
Models F4963 and F4964 require ordering option V95x (radio type by region) IRRInet-M DC Models Model IRRInet-M DC Stand Alone F4960A IRRInet-M DC with 4W UHF Portable Radio (430-512 F4964A MHz) IRRInet-M DC with 5W VHF Portable Radio (136- F4963A 174MHz) - Page 40 ACE3600 System Tools Suite (V 12.50) F7500B IRRInet-M Parts Kit No. IRRInet-M DC Main Board FCN6111A IRRInet-M DC 4/12 I/O Expansion Board FCN6314A GP320/GP328/HT750 DC Adapter FCN5516B Power Cable Main Board to Radio FKN8542A Main Board to Radio Comm Cable...
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Page 41: Irrinet-M Installation Kit For Gp320/Gp328/Ht750/Pro5150 Radios
Appendix B: Models, Options and Accessories IRRInet-M Installation Kit for GP320/GP328/HT750/PRO5150 Radios The IRRInet-M Installation Kit (FLN3944A) for GP320/GP328/HT750/PRO5150 Radios (136-174 MHz 5W, 403-470 MHz 4W, 470-512 MHz 4W) enables users to install a GP320, GP328, HT750 or PRO5150 radio (externally) to the IRRInet-M. The Installation Kit includes: •... -
Page 42: Installing The Volume Knob Retainer On The Gp/Ht/Pro Radio
Appendix B: Models, Options, and Accessories Installing the Volume Knob Retainer on the GP/HT/PRO Radio The volume knob retainer sets a fixed position for the volume knob on the GP320/GP328/ HT750/PRO5150 radios, for optimal operation in an IRRInet-M RTU installation. To implement this option, follow the procedure below. -
Page 43: Mounting The Gp/Ht/Pro Radio On The Wall/Din Rail
Appendix B: Models, Options and Accessories Mounting the GP/HT/PRO Radio on the Wall/DIN Rail Fit radio to chassis base and 1. Connect the Audio Accessory Adapter press radio (Item 1) to the radio. to chassis 2. Insert the audio communication cable (FKN8431A) (Item 2) into the Audio Accessory Adapter. - Page 44 Appendix B: Models, Options, and Accessories This page left intentionally blank.
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Page 45: Appendix C: Specifications
APPENDIX C: SPECIFICATIONS Specifications Environmental -30 °C to +60 °C Operating Temperature -55 °C to +85 °C Storage Temperature 0 to 95% without condensation @ +50 °C Relative Operating Humidity Operating Altitude -400 m to +4000 m above sea level Mechanical Dimensions 21.50 x 17.50 x 8.50 cm (max.) -
Page 46: I/O Expansion Board
Appendix C: Specifications LEDs CPU, IO1, IO2, IO3, LOAD, CONF, APPL, MON, RST, ERR, Alarm (User Page) I/O Expansion Board INPUTS Number of Inputs Dry Contact Inputs Ratings Open: > 50 kΩ (OFF) Closed: 0-4 kΩ (ON) Number of Terminals 5: 4 DI, DI_COM Input Isolation 1500 VAC between user connector and logic... -
Page 47: Power
Appendix C: Specifications Power Input Voltage DC External Source (PWR IN) 9-30VDC (12 or 24 VDC ± 25%) Auxiliary Voltage (PWR OUT) 5V, 7.5V, 9.5V, 12V DC ±10% VDC, 15W max., 2.00A max. Minimum Main Voltage required to supply Aux Voltage of 5V 10.8V Minimum Main Voltage required to supply Aux Voltage of 7.5V... -
Page 48: Regulatory
Appendix C: Specifications Regulatory EN55022: 2006, Class B EN55024: 1998 Amendments A1: 2001; A2: 2003 IEC61000-4-2: 1995 Air Discharge, 8kv Contact Discharge, 4kv IEC61000-4-3: 1995 (80-1000 MHz), 3V/m 80% A.M. by 1kHz IEC61000-4-4: 1995 0.5kV DC Power Lines, 0.5kV Signal Lines IEC61000-4-5: 1995 1kV DC Power and Signal Lines IEC61000-4-6: 1996... -
Page 49: Appendix D: Mounting A Plastic Box
The mounting kit is not supplied with basic models, but can be ordered as Bracket + Clips (FHN6337B). The kit includes: • two screws (Motorola Part #0308390Y81), • two DIN Rail clips (Motorola Part #0786144U08) • one mounting bracket (Motorola Part #0789422V94). Mounting the Plastic Box DIN Rail Mount 1. -
Page 50: Wall Mount
Appendix D: Changing the Analog Input Measurement Type 3. Finally, press the bracket firmly onto the DIN Rail. Figure 28 Attaching Plastic Box to Wall Wall Mount 1. Use the two screws to attach the mounting bracket to the wall. 2. -
Page 51: Removing The Plastic Box
Appendix D: Mounting a Plastic Box Removing the Plastic Box 1. Insert screwdriver in top groove of the bracket. Press down on tab until the plastic box separates from the bracket. 2. Gently pull the plastic box away from the bracket. - Page 52 Appendix D: Changing the Analog Input Measurement Type This page left intentionally blank.