Engine Installation - Polaris RANGER 500 2018 Service Manual

ENGINE INSTALLATION

Use the following procedure to reinstall the engine
assembly.
1. Attach engine with suitable lifting straps to an
overhead or portable engine hoist.
2. Remove the engine stand adapter plate.
3. Use the overhead or portable engine hoist and
suitable engine straps to lower the engine into the
vehicle frame.
NOTE
Have an assistant help guide the engine in and out of
the vehicle while using an engine hoist to prevent
personal injury or damage to vehicle components.
4. By hand, install the (4) front engine mount bolts and
nuts (Item 1). Do not tighten at this time.
5. Install the four engine to transmission coupler plates
(Item 2) and instal the (8) bolts and washers (Item 3).
Do not tighten fasteners at this time.
NOTE
DO NOT torque fasteners at this time.
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
ENGINE / COOLING SYSTEM
6. Install the Clutch Center Distance Tool (PU-50658 or
PU-50658-A) onto the crankshaft and transmission
input shaft. The pictures below show a properly
installed tool (PU-50658).
NOTE
Images for Reference only. The tool shown should only
be used to check center to center distance.
The location the tool rests on the shafts may vary.
PU-50658–A
HOLE YEAR
1 2012
2011-14
2014-15
2
2013
2014-16
2015-18
2015-16
3
2013–18
2014–18
2015-18
4 2014-18
VEHICLE DESCRIPTION
RZR 570
RZR 900
RZR XP 1000
RANGER 900
ACE
ACE 570
RGR ETX
RZR 570
RANGER 500/570
RANGER 570 Full-Size
RANGER 900/1000
3.15
3