Lampert PIP 100 Operating Instructions Manual
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Lampert PIP 100 Operating Instructions Manual

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Dear Customer
This handbook is intended to help you with the
operation of your PIP 100. It is important to read the
instructions carefully and to follow the directions
closely in order to avoid disruptions due to operating
errors. By following instructions properly, your
equipment will always be ready for use and serve
you over a long lifespan.
Operation of the device should only be done by
trained professionals and be operated according
to
the
intended
manufacturer is in no way liable for any damage
caused by improper use and operation. Before
use please be sure to read the manual sections
"General
Safety
Requirements",
Protection" and the Safety Precautions.
Please retain these instructions for reference.
PIP 100
Operating Instructions
purpose
of
use.
"Personal
230V
Note on Symbol
The
equipment
Werktechnik GmbH"fulfil the standard requirements
of CE certification and are manufactured according
to VDE guidelines.
Use original parts only for maintenance and
updating. Our customer service department with
expertly trained
equipment would be pleased to help you further.
The
The device should only be opened or modified
by authorized customer service technicians,
otherwise all warrantees and liability claims will
be void.
LAMPERT WERKTECHNIK GMBH
May 2007
manufactured
by
staff, suitable
resources and
"Lampert

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Summary of Contents for Lampert PIP 100

  • Page 1 This handbook is intended to help you with the equipment manufactured “Lampert operation of your PIP 100. It is important to read the Werktechnik GmbH“fulfil the standard requirements instructions carefully and to follow the directions of CE certification and are manufactured according closely in order to avoid disruptions due to operating to VDE guidelines.

  • Page 2: Table Of Contents

    SECTION 7 – TROUBLESHOOTING..........SECTION 8 – EC-DECLARATION OF CONFORMITY SECTION 1 – GENERAL APPLICATION OF THE WELDING DEVICE PIP 100: (intended use) the placement of spot welding on precious •...

  • Page 3: Section 2 - General Safety Instructions - Read Before Using

    HE FUSE PROTECTION MUST BE SET TO THE SAME VOLTAGE voltage than 230 V will be marked with a special sticker. AS THE CURRENT CONSUMPTION OF THE WELDING DEVICE If the PIP 100 is switched for a voltage other than NLY USE THE AINS CONNECTION DELIVERED WITH THE...

  • Page 4: Section 3 - Installation

    SECTION 3 – SETTING UP 3-1. SETTING UP REGULATIONS Place the device so that cool air can reach the entire outside surface without difficulty • • Do not cover the device! • Always place the device on a hard non-combustible, insulated material base. Do not allow metal dust (e.g.

  • Page 5: Description Of The Control Elements Service Section

    3-3. DESCRIPTION OF THE CONTROL ELEMENTS SERVICE SECTION (FIG. 2) CONNECTING SOCKET FOR EYE PROTECTION SYSTEM (5) CONNECTING SOCKET FOR AUXILIARY LIGHTING (6) CONNECTING SOCKET FOR GRINDING ENGINE (7) CONNECTING SOCKET FOR HANDPIECE (10) CONNECTING SOCKETS FOR CONTACT ELEMENTS (9) such as welding table, welding clamp, holding plier Safety patch cord! In order to plug off an insert plug it is essential to first press this plug into the socket to detach the locking...

  • Page 6: Description Of Operating Components Backside Controller

    3-4. DESCRIPTION OF OPERATING COMPONENTS BACKSIDE CONTROLLER (Fig. 3) PRESSURE REDUCING-VALVE WITH WATER TRAP (11) CONNECTION FOR COMPRESSED AIR (12) for ∅ 6.0mm pressure tube (min. 3 bar (43psi) – max. 10 bar(145psi) oil free) FUSEBOX (13) Welding current T10AH (5x20mm) FUSEBOX (14) Auxiliary lighting T2,5AH (5x20mm) FUSEBOX (15)

  • Page 7: Starting The Welding Process

    ATTENTION! When welding with PIP 100, the welding base, the clamps and/or the pliers are live as soon as the mains master switch is turned on. Make sure that these parts do not touch any electrically conductive or earthed parts such as...

  • Page 8: Section 4 - Operation

    SECTION 4 – OPERATION 4-1. CONTROL KEYS AND FUNCTIONS Menu to the right and down Menu to the left and up Increase current value (cancel memory procedure) Decrease current value (cancel memory procedure) Save, store current parameters Auxiliary lighting on/off Grinding engine on/off 4-2.

  • Page 9: Adjust The Parameter

    4-3. ADJUST THE PARAMETER OPERATION OF MENU AND KEYS Keep the keys pressed until a beep signal confirms the input. If a key is pressed continuously this is to rate as renewed key/input. With the keys < and > the individual menu points (program fields) can be selected. Using the + and - key the desired programme can be selected if the programme field is activated.

  • Page 10: Welding Guidelines

    STATUS INDICATION AND ERROR MESSAGES Devices ready for use Wait Indication during the welding procedure Store Memory procedure activated Save Storage of the current parameter in the selected memory S-Fail Faulty shutter (eye protection filter incorrectly) G-Fail Gas fault: Gas pressure under 0,10 bar / 1,45 psi during the welding procedure Solve error and weld again H-Fail Hand piece not connected...

  • Page 11: Basic Information And Tips

    The electrodes must be ground on a fine or medium Diamond wheel. The angle should be about 15 - 25°. ( Fig. 4) SECTION 5 – MAINTENANCE PIP 100 requires a minimum amount of care and maintenance when used under...

  • Page 12: Section 6 - Technical Data

    SECTION 6 – TECHNICAL DATA 6-1. TECHNICAL DATA • Device suitable for welding in dry rooms. Temperature range 5-40° C • Altitude indication: Not over 2000 m NN • Air humidity: Max one. 80 % to 31°C max. 50 % of 31 -40° C •...

  • Page 13: Section 7 - Troubleshooting

    SECTION 7 - TROUBLESHOOTING CHECK LIST ERROR CAUSE SOLUTION 1. No welding power Mains switch turned on Interrupted cable Check cable and Mains Operation signal does not light 2. No welding power Welding cable connection Check connections Mains switch turned on interrupted.

  • Page 14: Section 8 - Ec-Declaration Of Conformity

    Welding current sources for arc hand welding in limited operation: DIN VDE 0543 (VDE 0543) Protective housing type (IP Code): DIN EN 60529 (VDE 0470-1) Electro-magnetic compatibility (EMV): EN50199 Werneck, May 1th, 2007 Lampert Werktechnik GmbH Andrea Bauer – Lampert (President and CEO)

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