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An example configuration is depicted on the title page. The delivered product may therefore differ from the depicted image. The original operating instruction was created in German. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
6.5.1 External power supply 6.5.2 Voltage supply for the controller 6.5.3 Terminal blocks for voltage supply and inputs/outputs 6.5.4 Connection of the safe digital inputs and outputs Commissioning ctrlX SAFETY Engineering μSD memory card DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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Pin assignment of the Ethernet interfaces (RJ45 sockets) 10.2.6 CtrlX SAFETY link interface 10.2.7 USB-C interface 10.3 Device diagnostics 10.3.1 Ethernet 1 interface: 10.3.2 Ethernet 2 interface: Order information 11.1 Control device SAFEX-C.12 11.2 Control device SAFEX-C.15 R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
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EU directives 13.2 CE marking 13.2.1 Declaration of conformity 13.3 UL/CSA - Certification Causes and correction of errors General ordering information 15.1 Type code 15.2 Controller devices 15.3 Accessories and spare parts List of abbreviations DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Read this documentation in its entirety and pay particular attention to Section 2 "Safety instructions" before working with the product. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
The described safety measures must be adhered to. Safety instructions are structured as follows: SIGNAL WORD Type and source of the danger Consequences of non-compliance Safety measure <List> DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
If this information is not observed, the product cannot be used or operated optimally. This is a note. individual, independent action step numbered instructions for action: The digits indicate that the action steps are sequential. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
SMMC Safe master-to-master communication SRP/CS Safety related parts of control systems 1.4.4 Abbreviations The abbreviations used in this documentation can be found in the List of abbreviations section at the end of this documentation. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
For example, in EX-protected areas or in safety-related parts of a controller (functional safety). Bosch Rexroth AG disclaims liability for damage caused by improper use. All risks associated with improper use are borne solely by the user. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
It is only allowed to commission the product after it is established that the final product (e.g. a machine or a system) in which Rexroth products are installed complies with the country-specific regulations, safety rules and application standards. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Commissioning (i.e. the start of the intended operation) is only permitted if the EMC directive is complied with. The EMC test specifications EN 55011:2009 + A2:2010 and EN 61000-6-2:2005 were used as a basis. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
• have access to the operating instructions for the protective devices connected to the safety controller (e.g. light curtains) have read and taken note of these operating instructions. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
For this purpose, contact with these terminals should be kept to a minimum and grounding should be carried out beforehand and during work, for example by means of a grounding bracelet. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
PLC-based monitoring program is licensed with the acquisition of the ctrlX SAFETY SAFEX-C.1* device. It can be installed according to the “Application description for the integration of the ctrlX SAFETY SAFEX-C.1* devices in ctrlX AUTOMATION DOK- XSAFE*-SAFEX-C.1XC-APxx-DE-P. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Disconnect all connections of the Rexroth components or disconnect the plug-in connections to protect the electronic components. Identification 5.2.1 Signs 5.2.1.1 Location of the signs Tabelle 6: Device Index Sign Additional and warning information (optional, if required, e.g. test sample marking) Name plate R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
QR code Service hotline number China RoHS 2 marking S-Mark marking 1) EtherCAT conformity mark Interface to the MAC address as soon as available Sample devices also include the “Sample” designation on the nameplate. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Unit Value Temperature range °C -40 … +70 a_tran ϕ relative humidity 8 … 95 absolute humidity 1 … 29 Climate class (IEC721 resp. DIN EN 60721-3-3) Condensation not allowed Icing not allowed R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Fig. 2: Approved installation position In the illustrated installation position, the natural convection supports the forced flow of cooling air. This prevents the formation of heat pockets in the device. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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Interference sources Keep as much distance as possible from sources of interference! Minimum distances To ensure adequate ventilation, provide the following minimum distances: Fig. 3: Minimum distances for the circulation of ambient air R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Fig. 4: Locking lever for releasing the opening lock Removal of the ctrlX SAFETY controller To remove the controller, you will need commercially available tools: for example, a slotted screwdriver with a blade width of 2.5 mm. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Before the controller can be mounted on the DIN rail again, the open position lock must be released again. To do this, press the locking lever, see “Fig. 4: Locking lever for releasing the opening lock on page 21. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
The ctrlX SAFETY assembly is installed with several latching mechanisms Tabelle 8: Device Number SAFEX-C.12 SAFEX-C.15 The permissible number of mounting cycles can be found in the following table. Tabelle 9: Mounting process Number Mounting/dismounting of locking mechanism ≤ 50 DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
10. Install a validated configuration file and check the application. NOTE Damage Before transport of the device, the µSD memory card must be removed from the module to prevent damage to the µSD memory card or the device! R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
If a SELV voltage source is used, it can be converted to PELV due to the design of the device and the connections (grounding!). Use the power supply VAP01.1H-W23-024-010-NN from Bosch Rexroth, material number R911171065, for logic supply. For more information about the external power supply, including how to establish the overvoltage categories, please refer to the documentation of the power supply.
1) The assignment of the peripheral voltage supply U to slot 2 (XG31) and slot 4 (XG33) enables a compact design via identical parts and the scaling of the peripheral voltage for SAFEX-C.15. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
XG32 Pin 1 – Pin 18 SAFEX-C.12, SAFEX-C.15 2377720-3 XG33 Pin 1 – Pin 18 SAFEX-C.15 2377720-4 XG34 Pin 1 – Pin 8 SAFEX-C.15 2377720-7 1) the labeling may change with further product adjustments DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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Due to the high contact density, DUO ferrules with several enclosed wire ends are not permitted. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
1) in all applications, “straight (untwisted)” applies to the version without wire ferrule 6.5.4 Connection of the safe digital inputs and outputs You can find further information about the digital inpts and outputs in Installation manual ctrlX SAFETY SAFEX-C.1* devices DOK-XSAFE*-SAFEX-C.1XC-COxx-DE-P. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
“Programming manual for ctrlX SAFETY SAFEX-C.1* devices with ctrlX SAFETY Engineering DOK-XSAFE*-SAFEX-C.1XC-PRxx-DE-P. You can find the procedure for integration in a ctrlX AUTOMATION environment in the “Application description for the integration of the ctrlX SAFETY SAFEX-C.1* devices in ctrlX AUTOMATION DOK-XSAFE*- SAFEX-C.1XC-APxx-DE-P. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
The μSD memory card is provided as an option for commissioning in the following application scenarios: • Data backup and recovery when devices are replaced without tools • Serial commissioning of identical devices • Optional project storage DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Error status and safety program can be reset. Error Permanently Fatal error - the device is in illuminated a safe operating state. The error state can only be reset via POR. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
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“7” Alarm off. The alarm can be reset via a digital input or the front acknowledgement button. Local operation of the device as FSoE Master “8” RunIntern (FSoE slave user not yet in Run) DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
The time interval between 2 reset signals is time-monitored. A second reset is only permitted after a certain period of time (≥ 1 s) after the first reset has elapsed. Fig. 6: Reset timing R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Fig. 7: Reset function 1: Process value (position) > no change of the output status for a reset in the alarm state Fig. 8: Reset function 2: Process value (speed) > no change of the output status for a reset in the alarm state. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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In order to protect against incorrect use, e.g. repeated triggering of the reset function to circumvent an alarm state, application-based measures may have to be taken in the AWL programming. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
NOTE Maintenance work in the device may only be performed by trained personnel! To replace hardware and software components, please contact the Bosch Rexroth Service department and only have this work carried out by trained personnel. Regular maintenance activities Include the following activities in your maintenance plan: •...
Pulse length (external, tolerated) Max. 0.5 ms Cycle time Main task 4 ms Fast-channel task 1 ms Program size Main task 3000 AWL instructions Fast-channel task 100 AWL instructions Number of instances Main task Fast-channel task DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Max. 350 mA (DC 24 V) Full load Max. 350 mA + 8 A (Outputs) (DC 24 V) PP/PN can be parameterized as 4x PP 2.0 A Operating permit within the scope of UL/CSA R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
The ambient air must be free of higher concentrations of acids, alkalis, corrosive agents, salt, metal vapors and other electrically conductive impurities. The devices must be installed in housings or installation spaces with a protection rating of at least IP 54 according to DIN EN 60529. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
On a standard DIN rail according to DIN EN 60715 1) the installation depth depends on the selected plugs/cables Housing dimensions Fig. 11: Housing dimensions of SAFEX-C.12 and installation depth with max. plug and cable usage R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
1) Master/slave index x corresponds to either 0 (master) or >0 (slave) 2) Pulse source index y (pulse 1 or pulse 2, can be parameterized) The exact assignment of U to the input slots can be found in Tabelle 10: R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
DC mode Free synchronization Synchronization with top-level controller and DC synchronization Min. cycle time 1 ms Further information can be found in the “Programming manual for ctrlX SAFETY SAFEX-C.1* devices with ctrlX SAFETY Engineering DOK-XSAFE*-SAFEX-C.1XC-PRxx-DE-P DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
(Safe Master - Master communication) Engineering communication Safety protocol SMMC over UDP Safe SMMC cross communication between SAFEX-C.1* devices (safe Master - Master communication) Min. cycle time 4 ms According to controller cycle Main task R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
NC, Not used NC, Not used NC, Not used XG43 Name Front view of connector Z_Out_P Z_Out_N NC, Not used NC, Not used NC, Not used NC, Not used NC, Not used NC, Not used DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
TX2+ NC, Not used TX2- NC, Not used Voltage supply NC, Not used USB data + USB data - NC, Not used Voltage supply RX1- NC, Not used RX1+ NC, Not used Ground R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
2 LEDs per Ethernet socket (IN XF28 / OUT XF29) (RJ 45) LED input/output status Green 1 LED per input or output (XG31, XG32) Function keys (SF40) Can be operated from the front side DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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The error state can only be reset via POR. You can find a description of an alarm reset in the “Programming manual for ctrlX SAFETY SAFEX-C.1* devices with ctrlX SAFETY Engineering DOK-XSAFE*-SAFEX-C.1XC-PRxx-DE-P R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
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LED Ethernet 1 status - EtherCAT, combination of RUN and Error LED Fieldbus status Color Flashing pattern Meaning (NET ST) Initialization Green Flashing PRE-OPERATIONAL Green Flashes once SAFE-OPERATIONAL Green Permanently OPERATIONAL illuminated No error Flashing Invalid configuration Flashes once Local error Flashes twice Watchdog timeout DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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Tabelle 38: Input/output status Logic status Level Meaning - 3V ≤ U ≤ 5 V Inputs and outputs are inactive HIGH 15V ≤ U ≤ 30 V Inputs and outputs are HIGH activated R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Max. 0.5 ms tolerated) Cycle time Main task 4 ms Fast-channel task 1 ms Program size Main task 3000 AWL instructions Fast-channel task 100 AWL Instructions Number of instances Main task Fast-channel task R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Max. 400 mA (DC 24 V) Full load Max. 400 mA + 12 A (Outputs) (DC 24 V) 1) PP/PN can be parameterized as 8x PP 2.0 A 2) See Operating permit within the scope of UL/CSA DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
The devices must be installed in housings or installation spaces that meet at least the protection class IP 54 according to DIN EN 60529. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
On a standard DIN rail according to DIN EN 60715 1) the installation depth depends on the selected plug/cable Housing dimensions Fig. 15: Housing dimensions of SAFEX-C.15 and installation depth with max. plug and cable usage DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Voltage supply, DC +24 V outputs Voltage supply, DC 0 V 1) Master/slave index x corresponds to either 0 (master) or >0 (slave) The exact assignment of U to the input slots is provided in Tabelle 10: DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Free synchronization and Synchronization with top-level controller DC synchronization Min. cycle time 1 ms Further information can be found in the “Programming manual for ctrlX SAFETY SAFEX-C.1* devices with ctrlX SAFETY Engineering DOK-XSAFE*-SAFEX-C.1XC-PRxx-DE-P R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
DC mode Free synchronization and Synchronization with top-level controller DC synchronization Min. cycle time 1 ms Further information can be found in the “Programming manual for ctrlX SAFETY SAFEX-C.1* devices with ctrlX SAFETY Engineering DOK-XSAFE*-SAFEX-C.1XC-PRxx-DE-P DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
(Safe Master - Master communication) Engineering communication Safety protocol SMMC over UDP Safe SMMC cross communication between SAFEX-C.1* devices (Safe Master - Master communication) Min. cycle time 4 ms According to controller cycle Main task R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
NC, Not used NC, Not used NC, Not used XG43 Name Front view of connector Z_Out_P Z_Out_N NC, Not used NC, Not used NC, Not used NC, Not used NC, Not used NC, Not used DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
NC, Not used TX2- NC, Not used Voltage supply NC, Not used USB data + USB data - SBU2 NC, Not used Voltage supply RX1- NC, Not used RX1+ NC, Not used Ground R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
LED for Ethernet 2-LINK / LAN Green/Yellow 2 LEDs per Ethernet socket (IN XF30 / OUT XF31) (RJ 45) LED inputs/outputs Green 1 LED per input or output Function keys (SF40) Can be operated from the front side DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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The error state can only be reset via POR. You can find a description of an alarm reset in the “Programming manual for ctrlX SAFETY SAFEX-C.1* devices with ctrlX SAFETY Engineering DOK-XSAFE*-SAFEX-C.1XC-PRxx-DE-P R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
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HIGH logic status Tabelle 61: Input/output status Logic status Level Meaning - 3V ≤ U ≤ 5 V Inputs and outputs are inactive HIGH 15V ≤ U ≤ 30 V Inputs and outputs are activated HIGH DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
Fieldbus Color Flashing pattern Meaning status Initialization (NET ST) Green Flashing PRE-OPERATIONAL Green Flashes once SAFE-OPERATIONAL Green Permanently illuminated OPERATIONAL No error Flashing Invalid configuration Flashes once Local error Flashes twice Watchdog timeout R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
(e.g. Watchdog). Permanently illuminated A “Duplicate-IP-Address- Check” detected that the configured IP address already exists in the network. Red-green Flashing The device is in the start-up phase and performs a self- test. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
1) Other intermediate lengths of bus cables of type RKB0021 are available. 11.4 Wearing parts There are no wearing parts for the ctrlX SAFETY SAFEX-C.15 and ctrlX SAFETY SAFEX- C.12 Compact safety controllers. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
(motor cables, power cables, motor brakes, etc.) Installation outside the control cabinet • Cables separated by dividers in metallic cable ducts • Cable routing in the metallic pipe • Cable routing separated from power lines with spacing > 10cm, crossing at 90° angles. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
The following EU directives were used as the basis for development, operation and testing: • Directive 2006/42/EC Machinery Directive • Directive 2014/35/EU Low Voltage Directive • Directive 2014/30/EU EMC Directive • Directive 2011/65/EU RoHS Directive R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Either the power supply (SELV) for the device must be equipped with UL-approved overcurrent protection, according to UL 61010-1, or a power supply according to NEC Class 2 (power consumption limited to 100VA) is used. DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
If it is not possible to eliminate the faulty condition, please contact the manufacturer immediately. More detailed information on the causes of errors and how to fix them can be found in the document “Error list / Diagnostic messages for ctrlX SAFETY SAFEX-C.1* devices DOK-XSAFE*-SAFEX-C.1XC-RExx-DE-P. R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
The ctrlX SAFETY SAFEX-C compact safety controllers are supplied without options. This series does not require any configuration of the integrated functionality, e.g. through licenses. Only different equipment types may be selected. 15.1 Type code DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
SAFEX-C.12, section 11.1 • SAFEX-C.15, section 11.2 15.3 Accessories and spare parts Ordering information for accessories and spare parts can be found in the section on controller device types: • SAFEX-C.12, SAFEX-C.15, section 11.3 R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...
Input Output Digital input/output International Protection Type of protection acc. to standard International Organization for Standardization L /LOSIDE High Side GND switching output Light Emitting Diode LOSIDE Low Side GND switching output 0 VDC DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG...
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Master - Master communication Not used, no function is provided for the external wiring of this pin, Not connected it is recommended not to connect this pin to any circuits Association of Electrical Engineering R911405651, Bosch Rexroth AG, DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03...