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INSTRUCTION MANUAL
MINI K OD
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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Summary of Contents for G.B.C MINI K OD

  • Page 1 INSTRUCTION MANUAL MINI K OD G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Index Presentation of the company and introduction to the Instruction Manual Warranty General Clauses Intended Use Of The Machine Technical Data Available Models Machine Standard Equipment...
  • Page 3 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE G.B.C. Industrial Tools S.p.A. is known worldwide for the quality of the machines and accessories for pipe cutting and beveling procedures of any sort and plate beveling machines..
  • Page 4 The warranty is valid only when the warranty docu- ment is duly signed by G.B.C. Industrial Tools S.p.a. and by a G.B.C. official distributor connected with the MSS maintenance service. The shipment of the defective material must be performed within 8 (eight) days from the notification of the defect and/or the claim and/or the request of technical assistance.
  • Page 5 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE The Mini K OD is conceived for beveling pipes and prep them for the subsequent welding process. It works while inserted and locked into the OD of the pipe.
  • Page 6: Technical Data

    MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE TECHNICAL DATA PNEUMATIC ELECTRIC BATTERY OD Locking Range mm (inches) 10 - 60 (0.39-2.37) 10 - 60 (0.39-2.37) 10 - 60 (0.39-2.37) Idle Speed gg/min (Rpm)
  • Page 7 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE MINI K OD MINI K OD “ E” MINI K OD Battery G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 8: Storage Case

    MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE The machine is supplied with : • Service Tools • Storage Case • Instruction Manual and Drawings Mini K OD Storage Case Instruction Manual Tool Box G.B.C.
  • Page 9 EC directives and by the Italian laws regulating this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed here in after and with the use and maintenance instruc- tions hereto.
  • Page 10 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Using properly the PPE entails the only risks to be generated by the user’s system and not by in born defects of our machines. 1 Always wear protective gloves and eyewear.
  • Page 11 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Considering the mass of the machine no particular problem has been detected in regard to the operator safety. By always using both hands for operating the machine, the operator is unable to reach the bevelling tools as the unit would suddenly stop –...
  • Page 12: Important Notice

    Make sure that all the tools are installed so that they are not protruding from the chuck outside diameter. IMPORTANT NOTICE The Mini K OD should always work with 2 tools mounted opposite to each other on the chuck. This will balance the workload helping the machine to maintain a stable position during the beveling op- eration.
  • Page 13 The 35mm distance is approximate and can be changed depending by the preparation required ( Pic. #3 ). Turn the locking nut clockwise to secure the Mini K OD onto the pipe OD. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 14 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Connect the air hose to the motor fitting. Push the black security lever forward with your thumb and press the silver lever down to start the machine.
  • Page 15 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Turn the feeding hand wheel clockwise to move the chuck towards the pipe and as soon as the tools begin to work, reduce the feeding rate to a comfortable feeling, trying to maintain a constant feeding ratio.
  • Page 16 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE RELEASE THE MACHINE After stopping the machine you can remove it from the pipe by turning the locking nut clockwise and all the 3 locking feet will withdraw simultaneously releasing the machine.
  • Page 17 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE ELECTRIC BATTERY Remove the 4 screws located on each corner of the square flange as shown above. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 18 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Pull the motor combining the pull with a rotary motion to ease its extraction. From the motor, you will have to remove the retaining ring, the spacer and the flange.
  • Page 19 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Install the retaining ring on the groove on the reducer of the electric motor, slide on the spacer and the flange you have just removed from the pneumatic motor.
  • Page 20 MINI K OD Original Instructions—rev.2011—In compliance with the § 1.7.4 of the Machine Directive 2006/42/CE Insert the motor on the portion of the reducer protruding from the machine body and screw it on. (WARNING!! The motor has a left thread, therefore you will have to screw it with a counter clock-wise rotation.)
  • Page 21 Always use well sharpened tools to obtain the maximum result. • G.B.C. Industrial Tools is at your disposal for any information you may re-quire about the above mentioned procedures and for any general clarification you may need.
  • Page 22 Always ask suggestions to your referent in G.B.C. as we are at your complete disposal. The acoustic emissions are within the maximum limits provided by the current Machinery Di- rective.