STORED ENERGY SYSTEM MONITORING ..........65 General Description ......................65 Spring Mechanism ......................65 Setting Spring Alarms ....................... 70 Pneumatic/hydraulic Pressure ..................71 Setting Pump Alarms ......................76 CB OPERATION GRAPHS .................78 CB Watch 3 User Manual v6.3 - May 2019 Page 2 of 100...
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DIGITAL COMMUNICATION ..............95 Protocols ..........................95 REMOTE ASSISTANCE ................96 Assistance File ........................96 Product/System Files ......................96 TECHNICAL SPECIFICATION ..............98 Measurements ........................98 Contact & Copyright Details ..............100 CB Watch 3 User Manual v6.3 - May 2019 Page 3 of 100...
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Figure 44 – Two examples of operating time temperature compensation values ........32 Figure 45 – Example of closing operating time changes with voltage changes ........32 CB Watch 3 User Manual v6.3 - May 2019 Page 4 of 100...
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Figure 96 – Drop-down list of previous archives ..................59 Figure 97 – Maximum mean current threshold settings ................. 60 Figure 98 – Coil charge alarms ......................... 60 CB Watch 3 User Manual v6.3 - May 2019 Page 5 of 100...
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Figure 143 – Naming of PT100 sensors ....................85 Figure 144 – Display of PT100 sensors ..................... 85 Figure 145 – Ambient temperature ......................86 Figure 146 – Last operation temperature measurements ............... 86 CB Watch 3 User Manual v6.3 - May 2019 Page 6 of 100...
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Figure 161 – Generating the remote assistance file ................96 Figure 162 – Remote assistance file ......................96 Figure 163 – uploading a product or system file ..................96 CB Watch 3 User Manual v6.3 - May 2019 Page 7 of 100...
INTRODUCTION Product Overview The CB Watch 3 system (often abbreviated as CBW3 in this manual) is a monitoring system for high voltage circuit breakers. It monitors the following aspects: ▪ Operation timing ▪ SF6 gas leakage ▪ Arcing contact wear ▪...
I/O modules and processed in the main ProWatch module. Please refer to the Installation Manual for details on sensors. Figure 2 – examples of sensors used CB Watch 3 User Manual v6.3 - May 2019 Page 9 of 100...
HUMAN MACHINE INTERFACE (HMI) Introduction The CB Watch 3 does not require the user to load a special software to connect to it and access the information it captures. The CBW3 has a built-in web server and an integrated Human Machine Interface (HMI) which is accessible from any web browser, The HMI lets the user configure the system, set alarms and visualise all the measured parameters, the alarm status and the curves/graphs recorded in memory.
Here is an example of a network connection layout. It is possible to have one or several CBW3 connected on the same network in a substation. Figure 6 – CBW3 network connections CB Watch 3 User Manual v6.3 - May 2019 Page 11 of 100...
SFP module (see picture below). Warning: Standard 1Gbs RJ45 SFP modules will not work ! Only certain 100Mbs SFP module actually work. Please contact GE to acquire a correct and tested SFP module. Figure 7 – Connection to the CBW3 Alternatively connect onto (or VPN into) the same network as the one the CBW3 is on.
You will then get to the CBW3 welcome page which will ask you for authentication Figure 10 – HMI CBW3 log in CB Watch 3 User Manual v6.3 - May 2019 Page 13 of 100...
Figure 11 – HMI language selection Navigation Navigation through the menus is done by: (1) Selecting one the menu section in the toolbar Measurements Settings System Overview Language CB Watch 3 User Manual v6.3 - May 2019 Page 14 of 100...
- Entering twice the new password that you want to set - Pressing change HMI: System / Product Info Figure 15 – Changing password Please take good note of any new password after your change. CB Watch 3 User Manual v6.3 - May 2019 Page 16 of 100...
The number of operations already performed when retrofitting a CBW3 can be entered in the opening and closing operations counters during commissioning, to match the mechanical counter present on the circuit breaker. CB Watch 3 User Manual v6.3 - May 2019 Page 17 of 100...
It can alert to the fact that there is a problem with the 52a and 52b contacts for one pole and that the position of the CB for that pole might be incorrect. CB Watch 3 User Manual v6.3 - May 2019...
All timing starts from the detection of the open or close command (rising edge of the current detected on the open or close coil circuit). The auxiliary contact switching time is measured for each operation: CB Watch 3 User Manual v6.3 - May 2019 Page 19 of 100...
This could indicate a faulty contact or an inability for the CB to respond to an operation command (“order rejection”). HMI: Measurements/Alarms Figure 26 – Monitoring the auxiliary contacts CB Watch 3 User Manual v6.3 - May 2019 Page 20 of 100...
52a contact entered in the setup (time from 52a to contact separation) – see section 6.3 further on. CB Watch 3 User Manual v6.3 - May 2019 Page 21 of 100...
There will always be small differences pole-to-pole, but these should be kept small as high values may lead to large voltage spikes being generated that could potentially damage network and equipment. HMI: Measurements/Last opening and closing results CB Watch 3 User Manual v6.3 - May 2019 Page 22 of 100...
A similar calculation is done for the closing contact “touching speed” by using this travel distance and the “closing travel time” (t2-t1) HMI: Measurements/Last opening and closing results CB Watch 3 User Manual v6.3 - May 2019 Page 23 of 100...
• Maximum t2-t1 pole to pole discrepancy The threshold values can be entered during setup here: HMI: Settings/Opening and Settings/Closing Figure 32 – Operation timing alarms thresholds CB Watch 3 User Manual v6.3 - May 2019 Page 24 of 100...
(i.e. below the minimum value or above the maximum value set): HMI: Settings/Operations Monitoring Figure 33 – Alarms related to operation timing CB Watch 3 User Manual v6.3 - May 2019 Page 25 of 100...
“open” position [C] - The “Operation time” (t2) between the appearance of the close command and the moment where the travel sensor shows arriving at “closed” position [E] CB Watch 3 User Manual v6.3 - May 2019 Page 26 of 100...
A distance /vs/ time graph is recorded during each operation and stored: HMI: Measurements/Operations charts/Opening Figure 35 – Operation graphs for opening HMI: Measurements/Operations charts/Closing Figure 36 – Operation graph for closing CB Watch 3 User Manual v6.3 - May 2019 Page 27 of 100...
CB is outside defined closed min/max positions • Open position alarm: Despite what 52b auxiliary sensor indicates, travel sensor indicates that CB is outside opened defined min/max positions CB Watch 3 User Manual v6.3 - May 2019 Page 28 of 100...
Figure 39 – Monitoring the overtravel HMI: Measurements/Last opening results and Last closing results Figure 40 – Displaying overtravel An alarm threshold can be entered for the maximum overtravel: CB Watch 3 User Manual v6.3 - May 2019 Page 29 of 100...
An alarm is raised if, during an opening or closing operation, the overtravel value measured exceeds the “Max overtravel” threshold entered. HMI: Measurements/Alarms Figure 42 – Overtravel alarm CB Watch 3 User Manual v6.3 - May 2019 Page 30 of 100...
0% and an increasing positive value of 6 milliseconds for a voltage of 90V DC (72% of nominal). Conversely, an increasing negative value is used as the voltage gets higher. Figure 45 – Example of closing operating time changes with voltage changes CB Watch 3 User Manual v6.3 - May 2019 Page 32 of 100...
Data obtained from CBW3 Min Alarm Max Alarm Digital Relay Open position issue (travel sensor vs 52a) Close position issue (travel sensor vs 52b) Opening overtravel Closing overtravel CB Watch 3 User Manual v6.3 - May 2019 Page 33 of 100...
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Found in the CB manual. Example 195-202mm. Mid-point is 198 -3mm/+4mm The mid-point becomes the closed position and the tolerances become the closed position limits G: Closed position Full stroke of CB CB Watch 3 User Manual v6.3 - May 2019 Page 34 of 100...
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Data is usually available from the CB User Manual. Typical values would be between 5 and 10mm, but it depends on the CB type. It is set by default to 8mm. CB Watch 3 User Manual v6.3 - May 2019...
Figure 46 – Thermodynamic law applied to SF6 gas These diagrams show lines of equivalent density where, along each line, the gas has the same density for various temperature/pressure combinations. CB Watch 3 User Manual v6.3 - May 2019 Page 36 of 100...
3 times before the sensor is declared faulty and the “Sensor absence” alarm is raised. HMI: Measurements/Alarms Figure 48 – Gas sensor alarms Whenever the sensor answers again, the “no answer” counter is reset automatically. CB Watch 3 User Manual v6.3 - May 2019 Page 37 of 100...
As can be seen above, the display can be set (see setup instructions in the Installation Manual) to either show pressures in: Metric units: bar (absolute pressure in tank) or Imperial units psig (psi gauge, pressure relative to atmospheric pressure) CB Watch 3 User Manual v6.3 - May 2019 Page 38 of 100...
HMI: Settings/Gas monitoring Figure 50 – gas pressure thresholds The figure hereafter illustrates the passage of the various thresholds with their hysteresis during the change in gas density: CB Watch 3 User Manual v6.3 - May 2019 Page 39 of 100...
If the current gas pressure value normalised at 20 C falls below the known liquefaction pressure for the gas at 20 C, then a liquefaction risk alarm is raised. CB Watch 3 User Manual v6.3 - May 2019 Page 40 of 100...
“spiky” in the short term (due to the influence of temperature), one can set a minimum time (in minutes) for the value to exceed the threshold before the alarm is raised. CB Watch 3 User Manual v6.3 - May 2019 Page 41 of 100...
The value is not displayed in the HMI and is replaced by a “-“ instead. The time horizons need to be defined first: CB Watch 3 User Manual v6.3 - May 2019 Page 42 of 100...
The long-term gas pressure leak rate = change in pressure at 20 C calculated using the values in the long-term stack, scaled to a year (in pressure unit per year) CB Watch 3 User Manual v6.3 - May 2019 Page 43 of 100...
• Short term graphs: with resolution of 1 value every 10 minutes • Long term graphs: with resolution of 1 value per day CB Watch 3 User Manual v6.3 - May 2019 Page 44 of 100...
You can adjust the time span on all the graph’s X axis (narrow down the time-span to focus on a period) by selecting/highlighting it with your mouse. HMI: Measurements/Gas/Short term Figure 65 – Short-term gas graphs CB Watch 3 User Manual v6.3 - May 2019 Page 45 of 100...
The data required to set alarm thresholds is readily available from the CB user’s manual or from the CB’s name plate: Figure 67 – Gas level data CB Watch 3 User Manual v6.3 - May 2019 Page 47 of 100...
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The same thresholds 1 and 2 are used as for the gas pressures. If want earlier warning, then need to extend both the short term and the long-term horizon during setup. CB Watch 3 User Manual v6.3 - May 2019...
CTs (or nearby independent CTs) which are connected through further CTs to the CBW3 so that an image of its value can be recorded. Figure 69 – Current before and during interruption CB Watch 3 User Manual v6.3 - May 2019 Page 49 of 100...
CB FAT and type tests, we know the original time-offset between when the CB starts to open (52a) and when the arcing contacts physically separate. We must rely on this CB Watch 3 User Manual v6.3 - May 2019 Page 50 of 100...
To receive a warning when the breaker is not interrupting the arc fast enough and the arcing time is too long, an alarm can be set against a maximum threshold: HMI: Settings / Opening Figure 75 – Max arcing time threshold CB Watch 3 User Manual v6.3 - May 2019 Page 51 of 100...
When the arcing contacts are replaced with new ones, the cumulative arcing contact wear needs to be reset to zero here: HMI: Settings / Opening Figure 78 – Initial electrical wear setting CB Watch 3 User Manual v6.3 - May 2019 Page 52 of 100...
1.0 (or smaller) into a table. A spreadsheet can be used to upload the data. HMI: Settings / Opening Figure 81 – Electrical wear weighting table CB Watch 3 User Manual v6.3 - May 2019 Page 53 of 100...
10x greater than normal. An even greater factor may be used (more conservative in terms of contact wear) depending on the operational history of the CB. CB Watch 3 User Manual v6.3 - May 2019 Page 54 of 100...
If this function is not being monitored and no sensors are present, then the threshold values should be set as such to avoid any erroneous alarm: Figure 83 – Contact wear alarm summary CB Watch 3 User Manual v6.3 - May 2019 Page 55 of 100...
In addition, the voltage value at each opening or closing operation is stored with the operation data and is displayed with the other last operation values: HMI: Measurements/Last opening and closing results Figure 85 – DC voltage in last operation measurements CB Watch 3 User Manual v6.3 - May 2019 Page 56 of 100...
Figure 88 – Coil currents and coil charges Two values are displayed for each pole, for the opening coils being used (open1 or open2) and for the closing coils: CB Watch 3 User Manual v6.3 - May 2019 Page 57 of 100...
Data is recorded for the first 300ms (acquisition time) and a “coil current /vs/ time” curve is displayed in the HMI and stored: CB Watch 3 User Manual v6.3 - May 2019 Page 58 of 100...
The current curves from the last operations are stored so the user can review and compare any previously saved curve using the drop-down menu: Figure 91 – Drop-down list of previous archives CB Watch 3 User Manual v6.3 - May 2019 Page 59 of 100...
If at least one coil goes opens for >10s, then an alarm is raised and is displayed in the HMI: HMI: Measurements / Alarms Figure 96 – HMI - Coil circuit continuity alarm CB Watch 3 User Manual v6.3 - May 2019 Page 61 of 100...
If this function is not being monitored and no sensor is present, then the values should be set as such to avoid any erroneous alarm: HMI: Settings / Analogue channels Figure 98 – DC voltage default settings CB Watch 3 User Manual v6.3 - May 2019 Page 62 of 100...
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Figure 101 – Coil charge alarm threshold calculation Where a percentage “p” margin is subtracted from the lowest figure or added to the highest figure observed to avoid spurious alarms. CB Watch 3 User Manual v6.3 - May 2019 Page 63 of 100...
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If this function is not being monitored and no sensor is present, then ensure that the system is set as such to avoid any erroneous alarm: HMI: Settings / Operations Monitoring Figure 102 – Coil continuity default setting CB Watch 3 User Manual v6.3 - May 2019 Page 64 of 100...
The number of times the motor starts is also recorded, but it is the same as the number of closing operations so is not very significant with a spring drive. CB Watch 3 User Manual v6.3 - May 2019 Page 65 of 100...
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An alarm can also be set when for the cumulative spring rewind motor run time: HMI: Settings / Closing Figure 106 – Spring rewind time thresholds The alarms can be seen in the HMI: CB Watch 3 User Manual v6.3 - May 2019 Page 66 of 100...
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HMI: Settings / Analog channels Figure 109 – Spring rewind motor current alarm threshold The alarm is displayed when the threshold has been reached or exceeded: CB Watch 3 User Manual v6.3 - May 2019 Page 67 of 100...
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History of mean current value measured History of maximum current value measured History of spring rewinding time measured History of outside ambient temperature when these measurements were made CB Watch 3 User Manual v6.3 - May 2019 Page 68 of 100...
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These graphs enable users to quickly compare the latest value obtained to historical values previously recorded and graphically visualise any change/deviation. HMI: Measurements / Operations charts / Spring Figure 112 – Operation charts for spring rewind CB Watch 3 User Manual v6.3 - May 2019 Page 69 of 100...
Data is usually available from the motor’s maintenance manual. A possible value could be 25A, but it depends on the CB type. To avoid any alarms set as follows: CB Watch 3 User Manual v6.3 - May 2019 Page 70 of 100...
- The number of pump operations in the last 24 hours - The number of CB operations in the last 24 hours - The total pump run time in the last 24 hours CB Watch 3 User Manual v6.3 - May 2019 Page 71 of 100...
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- History of the number of CB operations in the last 24 hours - History of the total pump run time in the last 24 hours HMI: Measurements / Pump Figure 117 – Historical pump data graphs CB Watch 3 User Manual v6.3 - May 2019 Page 72 of 100...
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HMI. It is used to visualise the peak inrush current at startup: HMI: Measurement / Operations charts / Pump Figure 121 – Pump motor current CB Watch 3 User Manual v6.3 - May 2019 Page 73 of 100...
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Figure 124 – Pump motor inrush current maximum threshold setting The alarm is displayed when the threshold has been reached: HMI: Measurement / Alarms Figure 125 – Pump motor inrush current alarm CB Watch 3 User Manual v6.3 - May 2019 Page 74 of 100...
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Note that when generic channels are selected to appear in the “Measurements/pump” page of the HMI, they no longer appear in the “Measurements/Sensors” page of the HMI. CB Watch 3 User Manual v6.3 - May 2019 Page 75 of 100...
Data is usually available from the motor’s maintenance manual. A possible value could be 50A, but it depends on the motor type. To avoid any alarms set as follows: CB Watch 3 User Manual v6.3 - May 2019 Page 76 of 100...
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We have already seen that you can view various operation graphs in the web HMI: 9.1.1.1 Opening Operation Graphs HMI: Measurements / Operations charts / Opening Figure 129 – Operation graphs for opening CB Watch 3 User Manual v6.3 - May 2019 Page 78 of 100...
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HMI: Measurements / Operations charts / Closing Figure 130 – Operation charts for closing Note that the content will depend on the presence of the related sensors. CB Watch 3 User Manual v6.3 - May 2019 Page 79 of 100...
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9.1.1.3 Spring Rewind Graphs HMI: Measurements / Operations charts / Spring Figure 131 – Operation charts for spring rewind CB Watch 3 User Manual v6.3 - May 2019 Page 80 of 100...
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9.1.1.4 Pump Motor Graphs HMI: Measurements / Operations charts / Pump Figure 132 – Operation charts for pump motor CB Watch 3 User Manual v6.3 - May 2019 Page 81 of 100...
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To return to the original scaling, position the cursor on one of the points on the graph. (red point is highlighted and value is displayed), then double click on the mouse. CB Watch 3 User Manual v6.3 - May 2019...
- You will then be able to see the data and the graphs: The example below shows the content of an opening operation file where all 6 coils (open 1 and open 2) have fired to open the CB: CB Watch 3 User Manual v6.3 - May 2019 Page 83 of 100...
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Figure 136 – Visualising a COMTRADE file CB Watch 3 User Manual v6.3 - May 2019 Page 84 of 100...
- The actual measured temperature - The positive/negative delta to ambient temperature (measured temp – ambient temp) HMI: Measurements / Sensors Figure 139 – Display of PT100 sensors CB Watch 3 User Manual v6.3 - May 2019 Page 85 of 100...
Figure 140 – Ambient temperature The outside ambient temperature is also always recorded and stored for each operation: HMI: Measurements/Last opening and closing results Figure 141 – Last operation temperature measurements CB Watch 3 User Manual v6.3 - May 2019 Page 86 of 100...
An alarm will be raised if: • Measured value (inside) – Outside Ambient temp > Delta positive value • Measured value (inside) – Outside Ambient temp < Delta negative value CB Watch 3 User Manual v6.3 - May 2019 Page 87 of 100...
Warning alarms could be set if the outside ambient temperature falls very low (-45 C) or very high (+45 C) so that any appropriate actions (e.g. heating blankets on the CB) can be taken in these extreme conditions. CB Watch 3 User Manual v6.3 - May 2019 Page 88 of 100...
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The delta positive value is not very useful since we have absolute thresholds. It should be set to a high number to avoid triggering an alarm (100 CB Watch 3 User Manual v6.3 - May 2019 Page 89 of 100...
Both the name and the units are then displayed in the HMI whenever the data is being viewed, making for painless complete integration. See below output shown for the example above: HMI: Measurements / Sensors Figure 147 – Spare analogue channels display CB Watch 3 User Manual v6.3 - May 2019 Page 90 of 100...
Figure 148 – Spare analogue channels alarm thresholds Any alarm triggered can be seen in the HMI: HMI: Measurements / Alarms Figure 149 – Spare analogue channels alarms Alarm summary: CB Watch 3 User Manual v6.3 - May 2019 Page 91 of 100...
An additional 16 different alarm relays are available with the DO16 optional module. Each one can be triggered by one or several alarms which were set and specified by the user. CB Watch 3 User Manual v6.3 - May 2019 Page 92 of 100...
16 relays or K1 by selecting them in the appropriate table in the alarm setup section. Each function has its own section: HMI: Settings / Alarms Figure 152 – Alarm sections for each monitoring function CB Watch 3 User Manual v6.3 - May 2019 Page 93 of 100...
Figure 153 – Clearing gas related alarms One for all the operations related alarms HMI: Settings / Alarms / Operations Figure 154 – Clearing operations related alarms CB Watch 3 User Manual v6.3 - May 2019 Page 94 of 100...
The protocols enabled in the configuration are displayed with a tick in: HMI: System / Network Figure 155 – Protocols available Please refer to the specific documentation of that protocol for further information. CB Watch 3 User Manual v6.3 - May 2019 Page 95 of 100...
Figure 157 – Remote assistance file The “.tar” file is time and date stamped and can be downloaded by double clicking on it. This is the file you need to send to GE if you are asked for the “Assistance file”. Product/System Files If we have to make some changes, we will then send you back a modified “Product.a2c”...
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Choose the file by browsing to the location on your laptop Upload the file by pressing the “Send” button Repeat for the other file if required CB Watch 3 User Manual v6.3 - May 2019 Page 97 of 100...
Last 5 pump starts per pump Processor Feature Value CPU frequency 100 MHz Memory 512Mbit SDRAM + 256Mbit Flash Battery No battery used Date/time Saved by super capacitor for ~10days CB Watch 3 User Manual v6.3 - May 2019 Page 98 of 100...
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T +1 514-420-7460 (worldwide) ge4service@ge.com GE, the GE monogram, CB Watch are trademarks of the General Electric Company. GE reserves the right to make changes to specifications of products described at any time without notice and without obligation to notify any person of such changes.