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F200C FL200C F225B FL225B F225C F250A FL250A OWNER’S MANUAL Read this manual carefully before operating this outboard motor. 6P2-28199-78-E0...
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Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
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If there is any To the owner question concerning this manual, please con- Thank you for selecting a Yamaha outboard sult your Yamaha dealer. motor. This Owner’s Manual contains infor- To ensure long product life, Yamaha recom-...
Safety information EMU33622 area at all times. Be sure no one is in this area Outboard motor safety before operating the power trim and tilt mech- Observe these precautions at all times. anism. EMU36501 The power trim and tilt switches operate even Propeller when the main switch is off.
Have an approved personal flotation device tions. Overloading incorrect weight (PFD) on board for every occupant. Yamaha distribution can compromise the boats han- recommends that you must wear a PFD dling and lead to an accident, capsizing or whenever boating. At a minimum, children swamping.
Safety information EMU33890 Boating safety publications Be informed about boating safety. Additional publications and information can be obtained from many boating organizations. EMU33600 Laws and regulations Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic ZMU06025 location, but all are basically the same as the...
Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number...
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General information 1. CE marking location ZMU06040...
Read all labels on the outboard motor and the boat. If you need any additional information, contact your Yamaha dealer. EMU33832 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. F200C, FL200C, F225B, FL225B, F225C, F250A, FL250A...
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General information ZMU06191 Attach engine shut-off cord (lanyard) to EMU34651 Contents of labels your PFD, arm, or leg so the engine The above warning labels mean as follows. stops if you accidentally leave the helm, which could prevent a runaway boat. EWM01681 WARNING EMU33850...
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General information EMU33843 Electrical hazard Symbols The following symbols mean as follows. Notice/Warning ZMU05666 Remote control lever/gear shift lever operat- ing direction, dual direction ZMU05696 Read Owner’s Manual ZMU05667 Engine start/ Engine cranking ZMU05664 Hazard caused by continuous rotation ZMU05668 ZMU05665...
Specifications and requirements EMU34521 Transom height X: Specifications F200CET 643 mm (25.3 in) TIP: F225BET 643 mm (25.3 in) “(AL)” stated in the specification data below F250AET 643 mm (25.3 in) represents the numerical value for the alumi- FL200CET 643 mm (25.3 in) num propeller installed.
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Specifications and requirements Maximum output: Min. cold cranking amps (CCA/EN): F200CET 147.1 kW@5500 r/min (200 711.0 A HP@5500 r/min) Min. rated capacity (20HR/IEC): F225BET 165.5 kW@5500 r/min (225 100 Ah HP@5500 r/min) Maximum generator output: F225CET 165.5 kW@5500 r/min (225 44 A HP@5500 r/min) Drive unit:...
39/94 and 40/94): passengers overboard. 79.7 dB(A) If the engine ever starts in gear, the ● start-in-gear protection device is not working correctly and you should dis- continue using the outboard. Contact your Yamaha dealer.
These propellers are identified with the Your Yamaha dealer can help you select the letter “L” after the size indication on the pro- right propeller for your boating needs. Select peller. WARNING! Never use a standard...
72 and 73. 5W–30 EMU25770 Start-in-gear protection ZMU06854 Yamaha outboard motors or Yamaha-ap- proved remote control units are equipped with Recommended engine oil grade 2 start-in-gear protection device(s). This feature permits the engine to be started only when it 122˚F...
EMU36880 Recommended gasoline: Muddy or acidic water Premium unleaded gasoline with a Yamaha strongly recommends that you have minimum octane rating of 94 (Re- your dealer install the optional chromium-plat- search Octane Number). ed water pump kit if you use the outboard mo- tor in muddy or acidic water conditions.
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Specifications and requirements An extra engine shut-off cord (lanyard) with clip. Spare parts, such as an extra set of spark plugs. Consult your Yamaha dealer for details.
Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer). F200C, FL200C, F225B, FL225B, F225C, F250A, FL250A ZMU05148 1. Top cowling 16.Digital speedometer* 2. Anti-cavitation plate 17.Digital tachometer*...
Components ZMU05429 1. Tachometer unit (Square type)* 2. Tachometer unit (Round type)* 3. Speedometer unit (Square type)* 4. Speed & fuel meter unit (Square type)* 5. Speed & fuel meter unit (Round type)* 6. Fuel management meter (Square type)* EMU26181 Remote control box The remote control lever actuates both the shifter and the throttle.
Components EMU26233 Free accelerator To open the throttle without shifting into either forward or reverse, push the free accelerator button and move the remote control lever. ZMU04569 1. Remote control lever 2. Power trim and tilt switch 3. Free accelerator 4.
Components matically to its set position. The remote con- EMU25995 Engine shut-off cord (lanyard) and trol will then engage forward and reverse clip normally. The clip must be attached to the engine shut- EMU25976 Throttle friction adjuster off switch for the engine to run. The cord A friction device provides adjustable resis- should be attached to a secure place on the tance to movement of the throttle grip or the...
Components START START START START ZMU05821 ZMU05818 EMU32053 1. Cord Power trim and tilt switch on remote 2. Clip control 3. Engine shut-off switch The power trim and tilt system adjusts the out- EMU26091 board motor angle in relation to the transom. Main switch Pushing the switch “...
Components tilts the outboard motor down and trims it down. When the switch is released, the out- board motor will stop in its current position. For instructions on using the power trim and tilt switch, see page 53. EWM01031 WARNING Use the power trim and tilt switch located on the bottom cowling only when the boat ZMU04601...
Components 1. Trim tab ECM00660 2. Bolt NOTICE 3. Cap Do not use the tilt support lever or knob when trailering the boat. The outboard mo- tor could shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use an addi- tional support device to secure it in the tilt position.
Components Be sure to check that the gap between the top cowling and the bottom cowling is even all around the cowling. If the top cowling is loose or the gap is not even, reinstall the cowling. ZMU05347 1. Cowling lock lever(s) 1.
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Components The water separator-alert indicator of 6Y8 Multifunction Tachometer will blink. The buzzer will sound intermittently only when the gear shift is in neutral. If the alert system has activated, stop the engine and consult a Yamaha dealer imme- diately.
Instruments and indicators EMU31414 If the trim angle of your motor exceeds the Digital tachometer trim operating range, the top segment on The tachometer shows the engine speed and the trim meter display will blink. has the following functions. All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter.
Instruments and indicators EMU26524 Low oil pressure-alert indicator If oil pressure drops too low, the alert indicator will start to blink. For further information, see page 37. ECM00022 NOTICE Do not continue to run the engine if the low oil pressure-alert indicator is on and the engine oil level is lower.
Press the “ ” (mode) button until the the gauge will give false readings. Consult desired hour is displayed. your Yamaha dealer on how to correctly set Press the “ ” (set) button again, the the selector switch. NOTICE: Running out of minute display will begin blinking.
Instruments and indicators Get back to the port soon if an alert device has activated. For charging the battery, consult your Yamaha dealer. The clock operates on battery power. Discon- necting the battery will stop the clock. Reset the clock after connecting the battery.
Instruments and indicators The fuel flow meter displays gallons/hour or EMU36090 Fuel consumption meter / Fuel econo- liters/hour according to operator prefer- my meter / Twin engine speed syn- ence. Select the desired units of measure- chronizer ment by setting the selector switch on the The display shows either the fuel consump- back of the gauge during installation.
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These variations can be even your Yamaha dealer for adjustments to the greater if the engines are of different year throttle cables. models. In addition, variations in propellers,...
For the optional sensor, consult your Yamaha This indicator only operates when a water dealer. The tachometer unit is available in separator sensor is equipped.
” (on). After all the activated while the appropriate engine oil displays come on and the total hour display quantity is maintained, consult your Yamaha comes on, the gauge will change to normal dealer. operation. If the buzzer sounds and the water...
In such an event, stop the engine im- decrease to about 2000 r/min. mediately and see page 84 of this manual to drain the water from the fuel filter. Get back to the port soon and consult a Yamaha dealer immediately. ZMU05421 ZMU05423...
In such an event, the engine will not oper- The speed & fuel meter unit shows the boat ate properly. Consult a Yamaha dealer im- speed and has the functions of fuel meter, to- mediately. tal fuel consumption display, fuel economy...
Instruments and indicators The speed & fuel meter unit is available in round or square types. Check your speed & fuel meter unit type for operation information. After the main switch is first turned on, all the displays come on as a test. After a few sec- onds, the gauge will change to normal opera- tion.
For more will also be available. For the optional sen- information, see the operation manual origi- sors, consult your Yamaha dealer. nally supplied with the meter. After the main switch is first turned on, all the After the main switch is first turned on, all the displays come on as a test.
NOTICE START START Do not continue to operate the engine if a alert device has activated. Consult your Yamaha dealer if the problem cannot be lo- cated and corrected. EMU26827 Overheat alert ZMU05827 This engine has the overheat alert device. If...
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Check the oil level and add oil as needed. If the oil level is correct and the alert device does not switch off, consult your Yamaha dealer. Twin engine drive users: If the low oil pressure alert system of one en- gine activates, both engines will slow down and the buzzer will sound.
If the engine is mounted too low, wa- boats, mount the outboard motors equidistant ter resistance (drag) will increase, thereby from the centerline. Consult your Yamaha reducing engine efficiency and performance. dealer or boat manufacturer for further infor- Most commonly, outboard motor should be...
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Installation height. Consult your Yamaha dealer or boat manufacturer for further information on deter- mining the proper mounting height. ZMU01762 ECM01634 NOTICE Make sure that the idle hole is high enough to prevent water from entering the engine even if the boat is stationary with the maximum load.
Operation EMU36381 For the first hour of operation: First-time operation Run the engine at varying speeds up to EMU36391 2000 r/min or approximately half throttle. Fill engine oil For the second hour of operation: The engine is shipped from the factory without Increase engine speed as much as nec- engine oil.
Check that the fuel filter is clean and free of water. If any water is found in the fuel, or if a significant amount of debris is found, the fuel tank should be checked and cleaned by a Yamaha dealer. ZMU06106 ZMU07545 ZMU06108...
Inspect the engine shut-off cord and clip for el mark and lower level mark. Consult damage, such as cuts, breaks, and wear. your Yamaha dealer if the oil level is out of specified level or if it appears milky or dirty.
After installing, check the fitting of the top cowling by pushing it with both hands. If the ZMU06164 top cowling is loose, have it repaired by your 1. Fitting Yamaha dealer. 2. Flushing device EMU36941 Install cowling Be sure that all cowling lock levers are re- leased.
F200C, FL200C, F225B, FL225B, F250A, gine bottom cowling to check that all FL250A switches work. Tilt the outboard motor up and check that the tilt rod and trim rods are extended completely.
Activate the tilt-down switch until the trim rods have retracted completely into the cylinders. F200C, FL200C, F225B, FL225B, F250A, FL250A ZMU02635 Tilt the outboard motor down. Check that the tilt rod and trim rods operate smooth- EMU36582...
Operation skin, wash with soap and water. If gaso- This product emits exhaust gases which line spills on your clothing, change your contain carbon monoxide, a colorless, clothes. odorless gas which could cause brain damage or death when inhaled. Symp- Make sure that the engine is stopped.
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Operation cord to a secure place on your clothing, or your arm or leg while operating. Do not attach the cord to clothing that could tear loose. Do not route the cord where it could become entangled, preventing it from functioning. Avoid accidentally pulling the cord dur- ing normal operation.
Stop the engine and check whether the cooling water inlet on the lower case or the cooling water pilot hole is blocked. Consult your Yamaha dealer if the prob- ZMU05830 lem cannot be located and corrected. Immediately after the engine starts, re- lease the main switch to return it to “...
Move the remote control lever firmly and essary. Consult your Yamaha dealer if crisply forward (for forward gear) or rear- the cause for the low oil pressure alert ward (for reverse gear) about 35° (a de- cannot be found.
Operation START ZMU04588 ZMU04599 EMU31742 Stopping boat EWM01510 WARNING Do not use the reverse function to slow down or stop the boat as it could cause you to lose control, be ejected, or impact the steering wheel or other parts of the boat.
Operation The trim angle of the outboard motor helps Adjust the outboard motor trim angle using determine the position of the bow of the boat the power trim and tilt switch. in the water. Correct trim angle will help im- prove performance and fuel economy while reducing strain on the engine.
Operation Make test runs with the trim set to different an- gles to find the position that works best for your boat and operating conditions. EMU27912 Adjusting boat trim When the boat is on plane, a bow-up attitude results in less drag, greater stability and effi- ciency.
Operation EWM01543 WARNING Make sure that all people are clear of the outboard motor when tilting the outboard motor up and down. Body parts can be crushed between the outboard motor and the clamp bracket when the outboard mo- tor is trimmed or tilted. ECM00991 ZMU04194 NOTICE...
Operation could shake loose from the tilt support F200C, FL200C, F225B, FL225B, F250A, FL250A and fall. If the motor cannot be trail- ered in the normal running position, use an additional support device to secure it in the tilt position. For more detailed information, see page 58.
Operation F225C ZMU06018 EMU28062 Push the power trim and tilt switch “ ” Shallow water (down) to lower the outboard motor to the EMU32871 desired position. Power trim and tilt models The outboard motor can be tilted up partially to allow operation in shallow water. ECM01490 NOTICE If the engine speed is suddenly in-...
Cruising in muddy, turbid, or acidic water Yamaha strongly recommends that you use the optional chromium-plated water pump kit (see page 14) if you use the outboard motor in acidic water or water with a lot of sediment in it, such as muddy or turbid (cloudy) water.
Leaking fuel is a fire hazard. Tighten se- viced by an authorized Yamaha dealer prior to curely the fuel valve when transporting storage. However, you, the owner, with a min- and storing the outboard motor.
Install the flushing attachment over the Yamaha dealer. cooling water inlet. NOTICE: Do not run If the overheat alert device is activated, turn the engine without supplying it with the engine off, and consult your Yamaha cooling water. Either the engine water dealer.
EMU42550 arator Flushing power unit Gasoline in the vapor separator must be Perform this procedure right after operation drained before storing the outboard motor. for the most thorough flushing. Have a Yamaha dealer drain the gasoline from the vapor separator.
Maintenance ECM01530 off the water and disconnect the garden NOTICE hose adapter from the garden hose con- Do not perform this procedure while the nector. engine is running. The water pump may be Reinstall the garden hose connector onto damaged and severe damage from over- the fitting on the bottom cowling.
If replacement parts are necessary, use only Check the outboard motor for scratches, genuine Yamaha parts or parts of equivalent nicks, or flaking paint. Areas with damaged design and quality. Any part of inferior quality paint are more likely to corrode. If necessary, may malfunction, and the resulting loss of clean and paint the areas.
When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every Item Actions...
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Maintenance Initial Every Item Actions 20 hours 100 hours 300 hours 500 hours (3 months) (1 year) (3 years) (5 years) Fuel line (High pres- Inspection sure) Fuel line (High pres- Inspection or replace- sure) ment as necessary Fuel line (Low pres- Inspection sure) Fuel line (Low pres-...
Main switch/stop Inspection or replace- switch/choke switch ment as necessary Wire harness connec- Inspection or replace- tions/wire coupler con- ment as necessary nections (Yamaha) Meter/gauge Inspection EMU34451 Maintenance chart 2 Every Item Actions 1000 hours Exhaust guide/exhaust Inspection or replace-...
Do not attempt to di- agnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You 1. Bolts should periodically remove and inspect the 2. Ignition coil spark plug because heat and deposits will Remove the spark plug.
Have the spark plug adjusted to the cor- idle speed, or the idle speed requires ad- rect torque as soon as possible with a torque- justment, consult a Yamaha dealer or wrench. other qualified mechanic. Install the ignition coil and tighten the...
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10. Recheck the oil level using the dipstick to be sure the level falls between the upper and lower marks. Consult your Yamaha dealer if the oil level is out of specified lev- 1. Oil changer...
For more information on the disposal of switch to “ ” (off) and remove the key, used oil, consult your Yamaha dealer. and remove the clip from the engine shut- Change the oil more often when operating off switch. Turn off the battery cut-off the engine under adverse conditions such switch if your boat has one.
Maintenance F200C, FL200C, F225B, FL225B, F250A, FL250A ZMU07269 Checkpoints Check each of the propeller blades for ero- 1. Cotter pin 2. Propeller nut sion from cavitation or ventilation, or other 3. Washer damage. 4. Spacer Check the propeller shaft for damage.
Otherwise, the propeller could come off during opera- ZMU07549 1. Cotter pin tion and be lost. 2. Propeller nut Apply Yamaha marine grease or a corro- 3. Washer sion resistant grease to the propeller 4. Spacer shaft. 5. Propeller 6.
Otherwise, the propeller can come off netic gear oil drain screw, this can in- during operation. [ECM01891] dicate lower unit problem. Consult your Yamaha dealer. [ECM01900] ZMU06956 1. Cotter pin TIP: If the propeller nut slot does not align with the...
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[ECM00713] TIP: F225C, F250A, FL250A EWM00800 For disposal of used oil, consult your Yamaha WARNING dealer. Be sure the outboard motor is securely Put the outboard motor in a vertical posi- fastened to the transom or a stable tion.
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[ECM00713] TIP: Tightening torque: 9.0 Nm (0.92 kgf-m, 6.6 ft-lb) For disposal of used oil, consult your Yamaha dealer. Securely install the cooling water inlet Put the outboard motor in a vertical posi- covers on both sides of the gear case us- tion.
Do not paint anodes, as this would render them ineffective. TIP: Inspect ground leads attached to external an- odes on equipped models. Consult a Yamaha dealer for inspection and replacement of inter- nal anodes attached to the power unit. EMU29323...
Connecting an accessory battery (optional) connections can produce shorting or If connecting an accessory battery, consult arcing and cause an explosion. [EWM01912] your Yamaha dealer about correct wiring. It is EMU35605 Connecting the battery recommendable to install the fuse to the isola- EWM00572 tor lead as shown in the illustration.
Maintenance Single engine Twin engines ZMU05939 ZMU05941 1. Isolator lead with circuit protection 1. Starboard side engine 2. Red cable 2. Port side engine 3. Black cable 3. Red cable 4. Fuse 4. Black cable 5. Battery for accessories 5. Isolator leads with circuit protection 6.
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Maintenance Disconnect the positive cable(s) and re- move the battery from the boat. Clean, maintain, and store the battery ac- cording to the manufacturer’s instruc- tions.
Yamaha outboard motors. Therefore Q. Has fuel pump malfunctioned? some items may not apply to your model. A. Have serviced by a Yamaha dealer. If your outboard motor requires repair, bring it to your Yamaha dealer. Q. Are spark plug(s) fouled or of incorrect...
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A. Return to normal operating position. A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? Q. Is fuel filter clogged? A. Have serviced by a Yamaha dealer. A. Clean or replace filter. Q. Is fuel joint connection incorrect? Q. Have ignition parts failed? A.
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Q. Is fuel system obstructed? Q. Is water pump or thermostat faulty? A. Check for pinched or kinked fuel line or oth- A. Have serviced by a Yamaha dealer. er obstructions in fuel system. Q. Is there excess water in fuel filter cup? Q.
If the boat is operated with one engine in Q. Is steering pivot loose or damaged? the water but not running, water may run A. Tighten or have serviced by a Yamaha into the exhaust pipe due to wave action, dealer.
This could cause electric system damage and a fire hazard. Consult your Yamaha dealer if the new fuse immediately blows again. 1. Electric throttle valve / ECM (Electronic con- trol module) fuse (10 A) 2.
F200C, FL200C, F225B, FL225B, F250A, other sources of ignition. FL250A This procedure will allow some fuel to spill. Catch fuel in a rag. Wipe up any spilled fuel immediately.
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Trouble Recovery ZMU07550 1. Filter cup 2. Water detection switch lead Drain the water in the filter cup by soaking it up with a rag. Firmly screw the filter cup onto the filter housing. NOTICE: Be careful not to twist the water detection switch lead when screwing the filter cup onto the filter housing.
EMU33501 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immediate- ly. NOTICE: Do not attempt to run the out- board motor until it has been completely inspected.
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Printed in Japan December 2012–0.1 × 1 CR Printed on recycled paper...