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PARKSON Hycor ThickTech RDT400 Installation, Operation & Maintenance Manual

Rotary drum sludge thickening system
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
CONTRACT A & C – BEAVER CHANNEL PUMP STATION &
ENGINEER:
HDR ENGINEERING, INC.
8404 INDIAN HILLS DRIVE
OMAHA, NE 68114-409
MANUFACTURER/SUPPLIER:
PARKSON
562 BUNKER COURT
VERNON HILLS, IL 60061-1831  U.S.A.
PH: 847-816-3700
FAX: 847-816-3707
SERVICE: 1-888-PARKSON
PARTS (TOLL FREE): 1-800-249-2140
www.parkson.com
technology@parkson.com
Date: July 29, 2011 Revision 2
( 2 ) MODEL RDT400
®
HYCOR
THICKTECH™ UNIT
SPECIFICATION SECTION 11142
ROTARY DRUM SLUDGE THICKENING SYSTEM
PROJECT NUMBER: 510325
SERIAL NUMBERS: 51032502 & 51032503
PROJECT NAME AND LOCATION:
NEW WASTEWATER TREATMENT PLANT
CLINTON, IA
FOR
CONTRACTOR:
GRIDOR CONSTR., INC.
3990 27TH STREET S.E.
BUFFALO, MN 55313
LOCAL PRODUCT REPRESENTATIVE:
MC², INC.
2320 SOUTH 156TH CIRCLE
OMAHA, NE 68130-2511
PHONE: 402-333-9660
FAX:
402-333-9663

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Summary of Contents for PARKSON Hycor ThickTech RDT400

  • Page 1 MC², INC. 562 BUNKER COURT 2320 SOUTH 156TH CIRCLE VERNON HILLS, IL 60061-1831  U.S.A. OMAHA, NE 68130-2511 PHONE: 402-333-9660 PH: 847-816-3700 FAX: 402-333-9663 FAX: 847-816-3707 SERVICE: 1-888-PARKSON PARTS (TOLL FREE): 1-800-249-2140 www.parkson.com technology@parkson.com Date: July 29, 2011 Revision 2...
  • Page 2  ™ HYCOR THICKTECH UNIT MODEL RDT400 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARKSON 562 BUNKER COURT VERNON HILLS, IL 60061-1831  U.S.A. PHONE: 847-816-3700 FAX: 847-816-3707 SERVICE: 1-888-PARKSON PARTS (TOLL FREE): 1-800-249-2140 www.parkson.com technology@parkson.com Date: July 29, 2011 Revision 2...
  • Page 3 MANUAL. IT IS ASSUMED THAT OPERATION AND MAINTENANCE PERSONNEL ARE QUALIFIED AND EXPERIENCED. THE PRIMARY RESPONSIBILITY FOR SAFETY IN THE OPERATION AND MAINTENANCE OF THE PARKSON UNIT IS WITH THE OWNER- OPERATOR AND THE PERSONNEL CONDUCTING THE MAINTENANCE AND OPERATION.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Page No. GENERAL INFORMATION SECTION ONE Safety Practices 1-1 thru 1-3 Delivery and Inspection Storage TECHNICAL DESCRIPTION SECTION TWO Application Unit Description 2-1 & 2-2 Operation Operating and Performance Characteristics INSTALLATION SECTION THREE Mechanical Work 3-1 thru 3-3 Electrical Work 3-4 &...
  • Page 5 TABLE OF CONTENTS (cont'd.) Page No. REPAIR AND REPLACEMENT SECTION SIX Chain Repair Chain and Sprocket Replacement Trunnion Wheel Replacement Stabilizer Wheel Replacement 6-3 &6-4 Spray Bar Removal Nozzle Replacement Drum Screen Replacement Drum Cylinder Replacement Gear Reducer/Motor Replacement Unit Parts List Bill of Material 6-5 &...
  • Page 6 TABLE OF CONTENTS (cont'd.) TABLES Title Page No. Operating and Performance Characteristics, table 2-3 Unit Dry Weights, table 3-1 Spray System, table 3-2 FIGURES Title Page No. Label Part Number and Placement 1-3B Major Components of the Standard ThickTech Unit 2-1B Cylinder Rotation 4-1A...
  • Page 7 EXHIBITS...
  • Page 8 Year Equipment Name ROTARY DRUM SLUDGE THICKENING SYSTEM Installed: 2011 Project Equipment Tag No(s). 29TS-RDT01 & 29TS-RDT02 Project/ Equipment Manufacturer PARKSON CORPORATION Order No. 510325 Address 562 BUNKER COURT VERNON HILLS, IL 60061-1831  U.S.A. Phone 847-816-3700 Fax 847-816-3707 Web Site www.parkson.com E-mail Local Vendor/Service Center MC², INC.
  • Page 9 Page 2 of 3 Equipment Data and Spare Parts Summary MECHANICAL NAMEPLATE DATA Equip. BOOSTER PUMP Serial No. Make BURKS Model No. ES8M-AB 1x1-1/4” ID No. N/A Frame No. N/A Cap. Size Imp. Sz. Other: ELECTRICAL NAMEPLATE DATA Equip. BOOSTER PUMP MOTOR Serial No.
  • Page 10 Page 3 of 3 Equipment Data and Spare Parts Summary SPARE PARTS PROVIDED PER CONTRACT Part No. Part Name Quantity 5283-014-001 Woven Wire Screen, 1 Stage 5283-014-002 Woven Wire Screen, 2 Stage 5283-014-004 Woven Wire Screen, 3 Stage 5021-052 Trunnion Wheel Assembly 3039-052 Drive Chain, #60 99"...
  • Page 11 EXHIBIT C2 Equipment Record Recommended Maintenance Summary ROTARY DRUM SLUDGE THICKENING SYSTEM 29TS-RDT01 & 29TS-RDT02 Equipment Description Project Equip. Tag No(s). INITIAL COMPLETION * FOLLOWING START-UP RECOMMENDED BREAK-IN MAINTENANCE (FIRST OIL CHANGES, ETC.) D W M Q S A Hours Trunnion Wheels are packed with grease Grease on the bearing seals Grease rotary drum drive chain...
  • Page 12 EXHIBIT C3 Equipment Record Lubrication Summary ROTARY DRUM SLUDGE THICKENING SYSTEM 29TS-RDT01 & 29TS-RDT02 Equipment Description Project Equip. Tag No(s). Lubricant Point: Drum drive Chain Manufacturer Product AGMA # SAE # White Lithium Grease w/Teflon Hydrotex #528 Deluxe Special Hi-Speed Lubricant Point: Drum Drive Gear Reducer –...

  • Page 13: Section One

    SECTION ONE ® ™ Hycor ThickTech Unit GENERAL INFORMATION Safety Practices ! DANGER ! MACHINE MAY START AUTOMATICALLY. TO PREVENT SERIOUS INJURY OR DEATH:  CONSULT OPERATOR'S MANUAL BEFORE SERVICING.  KEEP AWAY FROM ALL MOVING PARTS, BLADES AND DISCHARGE CHUTES DURING OPERATION. ...
  • Page 14  WHEN INSTALLING OR MAINTAINING THE SCREEN OR ASSOCIATED HARDWARE, BE SURE THAT ANY LIFTING EQUIPMENT IS OF SUFFICIENT CAPACITY BEFORE LIFTING OR MOVING THE THICKTECH™ UNIT OR ASSOCIATED HARDWARE.  MAKE SURE ANY ELECTRICAL CONNECTIONS ARE DONE BY QUALIFIED PERSONNEL AND ARE IN ACCORDANCE WITH ALL APPLICABLE CODES AND REQUIREMENTS.
  • Page 15 WARNING LABEL PART NUMBER FOR THIS PRODUCT IS 3824-002. BASED ON MODEL, SEE FIGURES ON PAGES 1- 3A OR 1-3B FOR PROPER LOCATION. ® HYCOR PRODUCTS 562 BUNKER COURT VERNON HILLS, IL 60061-1831  U.S.A. 847-816-3700 FAX: 847-816-3707 SERVICE: 1-888-PARKSON PARTS (TOLL FREE): 1-800-249-2140...
  • Page 16 1-3B...

  • Page 17: Delivery And Inspection

    To assist in identifying correct quantities and parts, reference the attached packing list on the shipping crate. A purchase order shall accompany any order to Parkson Corporation for replacement of parts that were damaged during shipment. The purchaser shall direct all shipment damage back charges to the carrier.

  • Page 18: Section Two

    SECTION TWO ® Hycor ThickTech™ Unit TECHNICAL DESCRIPTION ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING. Application Designed as a rotary drum sludge thickener, the ThickTech™ unit performs two functions. The first function is to achieve flocculation with minimal amount of expensive chemicals. The second function, dewatering, takes place along a multi-zone drum cylinder.
  • Page 19 2-1B...

  • Page 20: Operation

    The stabilizers wheels limit the horizontal movement of the cylinder and are fitted to the frame at the center of the rotary drum. The rotary element is covered on the outside with shower deflection panels designed to contain any fugitive spray and minimize mist emissions. The panels overlap and are fastened to the framing members.

  • Page 21: Operating And Performance Characteristics

    0.5% TSS and is subject to confirmation by bench scale or pilot testing. Actual performance may yield higher or lower values depending on the nature of the sludge. Parkson must be an active participant in the selection of the chemical treatment scheme.

  • Page 22: Section Three

    SECTION THREE ® Hycor ThickTech™ Unit INSTALLATION ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING. Mechanical Work The ThickTech unit is shipped completely assembled and ready for site installation. Prior to starting installation, check the following items: Verify wall openings and transport routes into the building are sufficiently large to allow the unit to be placed in location.
  • Page 23 ! DANGER ! WHEN INSTALLING OR MAINTAINING THE SCREEN OR ASSOCIATED HARDWARE, BE SURE THAT ANY LIFTING EQUIPMENT IS OF SUFFICIENT CAPACITY BEFORE LIFTING MOVING THICKTECH™ UNIT OR ASSOCIATED HARDWARE. FIT THE SLING TO THE LIFTING LUGS ON THE BASE FRAME AND NOT TO THE CABINET STRUCTURE, MOTOR OR OTHER MOVING PARTS OF THE UNIT.
  • Page 24 Connections and Hook-ups Complete each element carefully, one at a time: Delivery of thickened sludge, if possible, should be by simple gravity slide. This method serves two purposes: (1) there is no possibility of an overload condition developing as might be the case where a pump is employed, and (2) any downstream requirements for further dewatering derive great benefit from residual polymer activity which is not the case where pumping is practiced.

  • Page 25: Electrical Work 3-4

    IMPORTANT NOTICE!! Flock Tank Drain For effective operation and maintenance of the ThickTech™ Rotary Thickener, provision for draining the flock tank should be addressed at time of installation. Recommended is a 1" valved drain installed in the sludge inlet line near the entry point of the flock tank.
  • Page 26 Checkout the following before starting the unit for the first time: Is the unit installed in accordance with the drawings? Has the unit been securely anchored to the foundation? Is the electrical power supply to the motor and the motor wiring terminations in agreement and correct? Have all other electrical connections been made in accordance with the circuit and wiring diagrams?

  • Page 27: Section Four

    If there are no problems with the mechanical operations of the machine, it is ready to accept the influent flow. NOTE: If you should notice any mechanical difficulties or have any ® questions, be sure to contact your Parkson Hycor Products Representative. Starting Sequence and Adjustments When starting the unit, make sure all personnel in the area are informed.
  • Page 28 CYLINDER ROTATION RDT CYLINDER ROTATION AS VIEWED FROM DISCHARGE END 4-1A...
  • Page 29 4-1B...
  • Page 30 Starting Sequence: 1. Close flock tank drain valve. (Valve provided by customer) 2. Turn on control power. 3. Turn on water (open inlet valve) to spray header and turn on the booster pump for 5 minutes before continuing with the next step. 4.

  • Page 31: Shutdown And Cleaning Procedures 4-3

    Opening/Closing the Rotary Drum Detention Ring Port Closures: The port closures are a special feature of the ThickTech rotary drum thickener. With the detention ports open the flocculated solid’s detention time in the rotary drum is decreased. This produces higher water content output solids. With the ports closed the detention time is increased, producing thicker output solids.

  • Page 32: Other Considerations

    Representatives of various polymer manufacturers offer their services in the testing and selection of the best polymers for your application. Parkson recommends utilization of these services. With an optimized polymer, the ThickTech unit will demonstrate its key feature, chemical conservation.

  • Page 33: Emergency Operating Instructions

    Emergency Operating Instructions: Refer to DANGER statement on page 3-4 and control panel sequence of operation on sheets 10 and 13 of drawing 51032504~05, Rev A. The ThickTech unit is equipped with pull cord E-Stops on each side of the thickener and one E-Stop pushbutton mounted on the control panel.

  • Page 34: Section Five

    SECTION FIVE ® Hycor ThickTech™ Unit MAINTENANCE ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING. THIS EQUIPMENT MUST BE OPERATED AND MAINTAINED ONLY BY AUTHORIZED PERSONNEL WHO HAVE READ AND UNDERSTAND THE OPERATOR'S MANUAL, HAVE BEEN TRAINED IN ITS USE, AND FOLLOWING ANY AND ALL APPLICABLE SAFETY PROCEDURES.

  • Page 35: Weekly

    Inspect and Lubricate Chain: Inspect the operation of the chain relative to the drive and driven sprocket. It is recommended that the chain be lubricated once every 24 hours of operation. Reference Lubrication Chart (page 5-6) Inspect and Lubricate Trunnion Wheels: Check to verify trunnion wheels are rotating smoothly.

  • Page 36: Monthly

    Monthly Check Gear Reducer Oil Levels: Remove the oil level plugs in reducers and check oil level. If necessary, add oil to bring to proper level. Inspect Drum Cylinder: Visually check for any damage or holes in the screen on the drum cylinder. Inspect Chain, Drive, Driven and Tensioner (Idler) Sprockets: The chain drives typically need periodic tightening.
  • Page 37 Gear Reducer Bearing Lubrication: Bearings are grease-packed at the factory and are to be cleaned and re-greased as required. Grease packed bearings should be cleaned and re-greased every 10,000 hours or 20,000 hours for synthetic grease. Input (high speed) bearings should not be over-greased.

  • Page 38: Maintenance Schedule

    MAINTENANCE SCHEDULE SEMI- PROCEDURE DAILY WEEKLY MONTHLY ANNUALLY ANNUALLY General visual inspection  Inspect and lubricate drive chain  Inspect and lubricate trunnion wheels  Rinse accumulated solids off unit (Clean  after a Shutdown) Inspect spray nozzles and clean, if ...

  • Page 39: Lubrication Chart

    LUBRICATION CHART APPLICATION LUBRICATION CAPACITY Drum Drive Chain 1. White Lithium Grease with Teflon As Req’d 2. Hydrotex: #528 Deluxe Special Hi- Speed Chain, Wire Rope and Cable Lube 3. Bel-Ray Waterproof Chain Lube 4. Mobil: DTE25 Hydraulic Oil 1. Mobil Oil Corp. - Oil: Gear Reducer: Mobilgear 600 XP 220 (mineral) -15 to ○...
  • Page 40 34.00 8.12 67.75 5-6B...

  • Page 41: Section Six

    SECTION SIX ® Hycor ThickTech™ Unit REPAIR AND REPLACEMENT ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING. TO PREVENT SERIOUS INJURY OR DEATH:  FOLLOW LOCK OUT PROCEDURES BEFORE SERVICING: LOCK OUT POWER WITH PADLOCK FOR WHICH ONLY YOU HAVE THE KEY.
  • Page 42 DRIVEN SPROCKET DRIVE SPROCKET CHAIN IDLER SPROCKET (TENSIONER) CHAIN AND SPROCKET ASSEMBLY 6-1A...

  • Page 43: Chain And Sprocket Replacement

    Chain and Sprocket Replacement (See page 6-1A.) Two sprockets are used to drive the drum screen cylinder: a small keyed hub sprocket (drive sprocket) is found on the output shaft of the reducer and a large two- piece sprocket (driven sprocket) is found on the drum screen cylinder. To disassemble the chain drive, release chain tension (loosen the chain tensioner), remove master chain link and remove chain.
  • Page 44 Trunnion Wheel Replacement (Cont’d) Take the weight of the drum off the wheel to be replaced by using a lever (long wooden board) of sufficient strength. Place the lever between the structural cross member in the water return tank and the drum ring that the trunnion wheels ride on.
  • Page 45 6-3A...

  • Page 46: Spray Bar Removal

    (See pages 2-1A or 2-1B and 8-2) Drum Cylinder Replacement Contact your Parkson service department. Gear Reducer/Motor Replacement Remove sprocket guard.
  • Page 47 6-4A...
  • Page 48 Date : 08-23-10 [16:58] Mat'l LIST Page: 1 OF 2 Parkson Live Data Project : 510325 Clinton, IA E-Item : 51032501 RDT400,THICKTECH UNIT,(2) NOTE: 1. IMPRESSION STAMP WITH 3/16 HIGH LETTERS, THE FOLLOWING INFORMATION ON NAMEPLATE, 3027-087: (PRODUCT) THICKTECH (MODEL)
  • Page 49 Date : 08-23-10 [16:58] Mat'l LIST Page: 2 OF 2 Parkson Live Data Project : 510325 Clinton, IA E-Item : 51032501 RDT400,THICKTECH UNIT,(2) E-Item Revision: 0 INITIAL RELEASE Drawing/Spec Reference: 51032501B.DWG Level Pos. Item Rev. Drawing/Spec Dwg Description Mat'l Qty Unit...
  • Page 50 6-6A...

  • Page 51: Section Seven

    SECTION SEVEN ® Hycor ThickTech™ Unit TROUBLE-SHOOTING GUIDE ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING. PROBLEM PROBABLE CAUSE REMEDY DRUM SCREEN No power to motor. Check circuit breakers and fuses. Check CYLINDER DOES NOT connections.
  • Page 52 TROUBLE-SHOOTING GUIDE (cont'd.) PROBLEM PROBABLE CAUSE REMEDY AFTER CLEANING Nozzle orifice plugged. Turn spray bar handwheel to clean NOZZLES STILL nozzles and flush header. If necessary, OBSTRUCTED remove nozzles, clean nozzles, flush spray bar and supply lines. Re-assemble and test. UNEVEN INFLUENT Step down header full of Clean out step down header assembly.
  • Page 53 TROUBLE-SHOOTING GUIDE (cont'd.) MOTOR Since any number of reasons could be responsible for the failure, the following guide lists usual conditions that can lead to difficulties with a motor. Should there be any indication of a premature failure, care must be taken to make certain that: 1.
  • Page 54 TROUBLE-SHOOTING GUIDE (cont'd.) PROBLEM PROBABLE CAUSE REMEDY MOTOR FAILS TO If 3 phase, one phase may Check lines for open phase. START (cont’d.) be open. Low motor voltage. See that nameplate voltage is maintained. Check connection. MOTOR RUNS AND Power failure. Check for loose connections to line, to THEN STOPS fuses and to control.
  • Page 55 TROUBLE-SHOOTING GUIDE (cont'd.) PROBLEM PROBABLE CAUSE REMEDY MOTOR OVERHEATS Shorted stator. Rewind or replace stator. WHILE RUNNING UNDER LOAD (cont’d.) Faulty connection. Indicated by high resistance. High voltage. Exceeds Check terminals of motor with a voltmeter. +10% of nameplate volts. Low voltage.
  • Page 56 TROUBLE-SHOOTING GUIDE (cont'd.) PROBLEM PROBABLE CAUSE REMEDY NOISY OPERATIONS Air gap not uniform. Check and correct bracket or bearing. Rotor unbalance. Rebalance. HOT BEARINGS Insufficient grease. Maintain proper quantity of grease In GENERAL bearing. Deterioration of grease or Remove old grease, wash bearings lubricant contaminated.

  • Page 57: Hycor ® Thicktech™ Unit

    REPLACEMENT LABELS. Replacement parts can be ordered either through your Parkson Hycor Products Representative or by contacting the Parkson Hycor Products Parts Coordinator toll free at 1-800-249-2140. Please have the unit’s project number, serial number and model number as shown on the front cover, available.

  • Page 58: Replacement Parts List

    Replacement Parts List ® ™ Hycor ThickTech Unit Model RDT400 NOTE: Please give the project number 510325, serial number (51032502 & 51032503) and model number (RDT400), when ordering replacement parts. This will ensure accurate part identification. ITEM DESCRIPTION MAT’L QTY. PER PART NO.
  • Page 59 8-2A...

  • Page 60: Purchased Spare Parts

    Purchased Spare Parts ® ™ Hycor ThickTech Unit Model RDT400 NOTE: Please give the project number (510325), serial number (51032502 & 51032503) and model number (RDT400), when ordering replacement parts. This will ensure accurate part identification. ITEM DESCRIPTION QTY. / UNIT PART NO. PREDICTED (fig.

  • Page 61: Recommended Spare Parts, Priced

    Recommended Spare Parts, Priced ® ™ Hycor ThickTech Unit Model RDT400 NOTE: Please give the project number (510325), serial number (51032502 & 51032503) and model number (RDT400), when ordering replacement parts. This will ensure accurate part identification. PREDICTED ITEM PART DESCRIPTION UNIT QTY.

  • Page 62: Section Nine

    SECTION NINE ® Hycor ThickTech™ Unit COMPONENT DATA ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING.
  • Page 63 Section Nine A 9A-1of 22...
  • Page 64 Manual Index INSTALLATION AND OPERATION MANUAL Turbine Pumps SERIES: EC & ED SERIES: ES SERIES: ET SERIES: CT SERIES: CS IMPORTANT! Read all instructions in this manual before operating pump. DO NOT work on pump until you are sure pump and associated piping are totally depressurized, pump and motor have cooled down.
  • Page 65 SAFETY FIRST! Please Read This Before Installing Or Operating Pump. WARNING ! Do not wear loose clothing that may This information is provided for SAFETY and to PREVENT become entangled in moving parts. EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: WARNING ! Keep clear of suction and discharge openings.
  • Page 66 These instructions are intended as a guide to good installation practice. A correct installation, combined with regularly scheduled maintenance will generally insure a longer and more trouble-free pump service life. The tables below are for your convenience in maintaining these records. PUMP INSTALLATION AND PERFORMANCE RECORD Pump Catalog No._____________________________ Discharge Gauge, Reading _______________ Head Feet...
  • Page 67 ALIGNMENT GENERAL INFORMATION If the pump is driven by a fl exible coupling, the angular, To the Purchaser: vertical and horizontal alignment must be checked. A Congratulations! You are the owner of one of the fi nest straightedge across the coupling must rest evenly on both rims of the coupling at the top, bottom and sides.
  • Page 68 DISCHARGE PIPING PRIOR TO STARTING Before the pump is started initially, make the following On long horizontal runs it is desirable to maintain as even a grade as possible. Avoid high spots, such as loops, which inspections: will collect air and throttle the system or lead to erratic pumping.
  • Page 69 SHAFT SEAL The mechanical shaft seal should be replaced if water DRAINING THE PUMP is noticed around the motor shaft. Remove case and To drain pump, remove 1/4” pipe plugs from bottom of impeller and, using two screw drivers to pry on each side, pump frame and pump case.
  • Page 70 IMPELLER ADJUSTMENT INSTRUCTIONS CAUTION ! IMPROPER ADJUSTMENT OF A NEW BURKS TURBINE PUMP WILL INVALIDATE THE WARRANTY. We are placing a wax over the adjusting screws on all turbine models (excluding the CR models). The wax on the CR model is placed in the socket head of the allen screw. This change has been placed to ensure that the adjustmentsare to factory settings when we ship them out.
  • Page 71 RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
  • Page 72 9A-10of 22...
  • Page 73 SYMBOL PART DESCRIPTION SYMBOL PART DESCRIPTION NUMBER NUMBER NUMBER NUMBER 01420 09789-5 Raceway - ES5M 20939 Oil Seal 09789-6 Raceway - ES6M 20922 Spring 09789-7 Raceway - ES7M 01691 Plug, 1/8" 09789-8 Raceway - ES8M 21463 Bearing 09789-9 Raceway - ES9M 20921 Shaft 09792...
  • Page 74 Series: ES www.cranepumps.com Base Mounted Turbine Pumps 4ES - 1725 RPM - 60Hz. ES - 3450 RPM - 60Hz. (See Indivdual curves for symbol number) ES - 2900 RPM - 50Hz. (See Indivdual curves for symbol number) Individual performance curves should be checked for fi...
  • Page 75 Series: ES 60 Hz Performance www.cranepumps.com Base Mounted Turbine Pumps 60Hz - PERFORMANCE AND SELECTION CHART Capacity in GPM (LPS) at Total Head in Feet (m) or Pressure Shown 17.2 43.3 54.1 64.9 75.8 86.6 97.4 108.3 119.1 140.1 151.8 (kpa) (59) (118)
  • Page 76 Series: ES Dimensions www.cranepumps.com Base Mounted Turbine Pumps DIMENSIONS IN INCHES (mm) 5½ 15⅛ 3½ 3⅛ 3⅜ ½ ½ 1⅝ 1¹¹⁄ 8⅜ 6¾ 1¹⁄ 1³⁄ ¾ 2¼ 3¼ ⁄ (126) (139) (384) (88) (79) (50) (85) (13) (13) (41) (42) (212) (171) (27)
  • Page 77 Product Overview: ECP3663T-4 Catalog Number: ECP3663T-4 5HP,3500RPM,3PH,60HZ,184T,0634M,TEFC,F1 Description: 128 lbs. Ship Weight: Click for Larger Image FEATURES APPLICATIONS • Heavy gauge steel and cast iron frames Typical applications include operations where continuous or frequent duty is required. Super-E Motors are •...
  • Page 78 Specifications: ECP3663T-4 CATALOG NUMBER: ECP3663T-4 FL AMPS: 208V AMPS: BEARING-DRIVE-END: 6206 BEARING-OPP-DRIVE-END: 6206 DESIGN CODE: DOE-CODE: 010A FL EFFICIENCY: 89.5 ENCLOSURE: TEFC FRAME: 184T HERTZ: INSULATION-CLASS: KVA-CODE: SPEED [rpm]: 3500 OUTPUT [hp]: PHASE: POWER-FACTOR: RATING: 40C AMB-CONT SERIAL-NUMBER: SERVICE FACTOR: 1.15 SPEC.
  • Page 79 Performance Data: ECP3663T-4 Product Nameplate Data : Rated Output 5 HP Hertz NEMA Nom. Eff. 89.5 Volts Phase Power Factor Full Load Amps NEMA Design Code Service Factor 1.15 Speed 3500 LR KVA Code Rating - Duty 40C AMB-CONT (Typical performance - Not guaranteed values) General Characteristics at 460 V, 60 Hz, 5 HP Full Load Torque 7.5 LB-FT...
  • Page 80 9A-18of 22...
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  • Page 83 9A-21of 22...
  • Page 84 9A-22of 22...
  • Page 85 Section Nine B 9B-1 of 8...
  • Page 86 Stamm ® Self-Cleaning Showers Solve Clogging Problems from Poor Quality Water When you have to spray turning the brush, the poor quality liquid filled wheel also opens a flush- MECHANICAL LINKAGE FOR VALVE TO BRUSH with debris or other solids, out valve so all the STAMM ®...
  • Page 87 Standard Shower Header Models STAMM ® headers can be made in a wide range of standard profiles to suit specific requirements. Each has its own advan- tages. Look over the list and see which looks the best for your needs. We will help choose the most appropriate nozzles for your total flow specifica-...
  • Page 88 Non-Oscillating Self Cleaning Shower Headers Models 6 effective Jan 23, 2008 1. Storage Instructions: 1.1. Protection from weather, such as rain, is required to avoid deterioration of the packing material. 1.2. Keep product in packaging material until ready for installation to reduce the possibility of product damage.
  • Page 89 Non-Oscillating Self Cleaning Shower Headers Models 6 effective Jan 23, 2008 •Seal Packing - If excess leakage occurs around the valve shaft during flushouts, the seal packing should be replaced. 4.2. These parts have an expected life of two to three years for the nozzles and shaft seal, and three to four years for the brushes and valve seal.
  • Page 90 Non-Oscillating Self Cleaning Shower Headers Models 6 effective Jan 23, 2008  4.8. FOR SHOWERS WITH VICTAULIC FITTINGS: 4.8.1. Disassembly - Piping systems must always be depressurized and drained before  attempting disassembly and removal of any VICTAULIC piping products. Failure to do so could result in serious personal injury, property damage, improper installation, joint leakage or joint failure.
  • Page 91 Table 1 Flat Fan Nozzles Nozzle Product codes for Ordering Flow Rate (Gallons per Minute) Number 30º 60º 20 PSI 40 PSI 60 PSI 100 PSI 150 PSI 250 PSI 500 PSI 1000 PSI 626.362.1F.37 626.364.1F.37 0.14 0.20 0.24 0.31 0.38 0.49 0.69...
  • Page 92 9B-8 of 8...
  • Page 93 Section Nine C 9C-1 of 27...
  • Page 94 Parallel Helical Gear Units R..DRE../DRP RF..DT../DV.. ROTARY DRUM DRIVE GEARMOTOR Provided: Sew Eurodrive Model R77DRP112M4/DH SEW Eurodrive R77 Gear Reducer, Position M1 SEW Eurodrive DRP112M4/DH Motor, NEMA Premium Eff., Inverter Duty Rated Severe Duty Application (IP66) R..R..DT../DV.. RX..DT../DV.. RM..DT../DV.. 9C-2 of 27 USCS 0102...
  • Page 95 OPERATING INSTRUCTIONS Gearmotors and Gear Reducers 01 805 52 US GENERAL SHAFT MOUNTED REDUCERS 7KHVH RSHUDWLRQJ LQVWUXFWLRQV DUH LQWHQGHG WR KHOS \RX LQVWDOO DQG 6(:(XURGULYH VXSSOLHV WKH UHFRPPHQGHG KROORZVKDIW PRXQW RSHUDWH WKH GULYH )RU WURXEOH IUHH VHUYLFH SURSHU LQVWDOODWLRQ DQG LQJ SDVWH ZLWK HYHU\ KROORZVKDIW UHGXFHU 7KH PRXQWLQJ SDVWH LV WR RSHUDWLRQ DUH HVVHQWLDO $GGLWLRQDOO\ WKHVH LQVWUXFWLRQV FRQWDLQ EH DSSOLHG RQ WKH NH\HG RXWSXW VKDIW 7KH PRXQWLQJ SDVWH LV WR DLG...
  • Page 96 R..DRE/DRS R..DRE/DRS [HP] SEW f [HP] [rpm] [lb-in] [lb] [lbs] 61400 12500 1.15 55300 12700 1.30 47900 13000 1.50 137R77 100L4 41800 13200 1.70 137R77 100L4 37600 13300 1.90 137R77 100L4 31900 13500 28700 13500 25100 13600 56700 12700 1.25 51900 12900 1.35...
  • Page 97 R..DRE/DRS R..[in] (→ 125) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR112M DR100L/LC DR132S DR132M/MC DR160.. 5.20 5.47 5.47 6.14 6.14 7.05 7.05 8.70 7.76 8.70 8.70 10.63 4.13 4.69 4.69 5.04 5.04 5.51 5.51 6.69 6.18 6.69 6.69 8.98 4.13 5.08 5.08...
  • Page 98 9C-6 of 27 Page 5 Page 5...
  • Page 99 Mounting Positions Mounting positions for helical geared motors R17-R167 270˚ 0˚ 180˚ 90˚ 0˚ 0˚ 0˚ 0˚ R47 R57 0˚ 180˚ 90˚ 270˚ 270˚ 90˚ 0˚ 180˚ R17, R27 M1, M3 , M5 , M6 R47, R57 R17, R27 * → page 11 9C-7 of 27 USCS 0102...
  • Page 100 9C-8 of 27 Page 7 Page 7...
  • Page 101 9C-9 of 27 Page 8 Page 8...
  • Page 102 Lubricant table 9C-10 of 27 Page 9 Page 9...
  • Page 103 Technical Data Lubrication The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.16 0.21 0.34 0.34 0.24 0.24 RX57 0.21 0.21 0.45...
  • Page 104 9C-12 of 27...
  • Page 105 9C-13 of 27...
  • Page 106 9C-14 of 27...
  • Page 107 9C-15 of 27...
  • Page 108 9C-16 of 27...
  • Page 109 AC Brakemotors – Technical Data Key to the data tables AC Brakemotors – Technical Data Price Catalog 14.1 Key to the data tables The following table lists the short symbols used in the "Technical Data DR AC Brake- motors" tables. Rated power Rated torque Rated speed...
  • Page 110 AC Brakemotors – Technical Data Technical data of 4-pole preminum efficiency motors 14.5 Technical data of 4-pole preminum efficiency motors 1800 rpm - S1 Code cosϕ 100% Letter 230V 460V 575V Motor type [HP] [rpm] lb-ft [lb] [lb-in] DRP90M4 1750 1.46 1.17 0.76...
  • Page 111 MOTOR DATA SHEET Equipment Driver Motor Manufacturer Sew-Eurodrive Motor Type/Frame DRP112M4/DH Shop Painting (low sheen metallic gray) Emulsion pigmented w/ alloy 316 SS flake Horsepower 3.0 HP Full Load Speed 1765 RPM Enclosure TEFC Volts/Phase/Hertz 230/460 / 3 / 60 Service Factor 1.15 NEMA Design Code...
  • Page 112 9C-20 of 27...
  • Page 113 WIRE (T1) IS WHITE (WH) WIRE (T2) IS BROWN (BR) WIRE (T3) IS YELLOW (YL) WIRE (T4) IS WHITE (WH) WIRE (T5) IS BROWN (BR) WIRE (T6) IS YELLOW (YL) WIRE (T7) IS BLACK (BK) WIRE (T8) IS RED (RD) WIRE (T9) IS BLUE (BL) 460 VAC YL/BL...
  • Page 114 MOTOR TROUBLE SHOOTING GUIDES PROBLEM CAUSE REMEDY Motor not connected for proper supply Check connection diagram on conduit voltage. box cover and correct the wiring. Supply voltage varies outside the allowable tolerance causing an undervoltage or Assure correct supply voltage. overvoltage condition.
  • Page 115 9C-23 of 27...
  • Page 116 9C-24 of 27...
  • Page 117 9C-25 of 27...
  • Page 118 9C-26 of 27...
  • Page 119 9C-27 of 27...
  • Page 120 Section Nine D 9D-1 of 24...
  • Page 121 Parallel Helical Gear Units R..DT../DV..BM(G) RF..DT../DV.. FLOC DRIVE GEARMOTOR Provided: SEW Eurodrive Model RF37DT80K4-KS SEW Eurodrive RF37 Gear Reducer, Position M4 SEW Eurodrive DFT80K4 Motor, Inverter Duty Rated, High Efficiency Severe Duty Application (KS) R..R..DT../DV.. RX..DT../DV.. RM..DT../DV.. 9D-2 of 24 USCS 0102...
  • Page 122 OPERATING INSTRUCTIONS Gearmotors and Gear Reducers 01 805 52 US GENERAL SHAFT MOUNTED REDUCERS 7KHVH RSHUDWLRQJ LQVWUXFWLRQV DUH LQWHQGHG WR KHOS \RX LQVWDOO DQG 6(:(XURGULYH VXSSOLHV WKH UHFRPPHQGHG KROORZVKDIW PRXQW RSHUDWH WKH GULYH )RU WURXEOH IUHH VHUYLFH SURSHU LQVWDOODWLRQ DQG LQJ SDVWH ZLWK HYHU\ KROORZVKDIW UHGXFHU 7KH PRXQWLQJ SDVWH LV WR RSHUDWLRQ DUH HVVHQWLDO $GGLWLRQDOO\ WKHVH LQVWUXFWLRQV FRQWDLQ EH DSSOLHG RQ WKH NH\HG RXWSXW VKDIW 7KH PRXQWLQJ SDVWH LV WR DLG...
  • Page 123 Selections Gearmotors Motor Power Output Speed Service Torque Ratio Gear Stages Model Factor Gear Motor lb-in Pri. Sec. 0.50 208.0 DT71D4 8.16 197.0 DT71D4 8.63 181.0 DT71D4 9.41 167.0 DT71D4 10.15 156.0 DT80K6 7.04 148.0 DT71D4 11.45 143.0 DT71D4 11.86 131.0 DT71D4 12.98...
  • Page 124 Dimensions Type RF Gearmotors - Flange Mounted Drawing Notes: Dimension AB is to conduit box. Dimension LB is for motor brake option. Eyebolts are supplied for motor sizes ≥ DV112 and reducer sizes ≥ RX67 and are removable. Gearcase Output Shaft Inch Series/Optional Metric Series Model 6.34...
  • Page 125 Mounting Positions M1 … M6 M1 … M6 Key to the mounting position sheets Key to the mounting position sheets ® SPIROPLAN gearmotors do not depend on any particular mounting position. However, ® mounting positions M1 to M6 are also shown for SPIROPLAN gearmotors to assist you in working with this documentation.
  • Page 126 Mounting Positions RF17-RF167 270˚ 180˚ 0˚ 90˚ 0˚ 0˚ RF17 0˚ 0˚ 180˚ 0˚ 90˚ 270˚ 90˚ 270˚ 0˚ 180˚ RF17, RF27 M1, M3 , M5 , M6 RF47, RF57 RF17, RF27 * → page 11 9D-7 of 24 USCS 0102...
  • Page 127 Lubricants Lubricant table Lubricants Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with a General lubricant fill adapted for the specific gear unit and mounting position. The decisive factor information is the mounting position (M1 ... M6, → Sec. "Mounting Positions and Important Order Information") specified when ordering the drive.
  • Page 128 Lubricants Lubricant table The anti-friction bearings in gear units and motors are given a factory-fill with the Anti-friction greases listed below. SEW-EURODRIVE recommends regreasing anti-friction bearings bearing greases with a grease fill at the same time as changing the oil. Ambient temperature Manufacturer Type...
  • Page 129 Lubricants Lubricant table Lubricant table 01 805 09 92US 9D-10 of 24 Operating Instructions – Gear Unit, R..7, F..7, K..7, S..7 Series, SPIROPLAN® W...
  • Page 130 Technical Data Lubrication The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.16 0.21 0.34 0.34 0.24 0.24 RX57 0.21 0.21 0.45...
  • Page 131 9D-12 of 24...
  • Page 132 9D-13 of 24...
  • Page 133 9D-14 of 24...
  • Page 134 9D-15 of 24 Page 14 Page 14...
  • Page 135 9D-16 of 24...
  • Page 136 9D-17 of 24...
  • Page 137 Dimensions Type DFT/DFV Motors and Brakemotors - Flange Mounted Output Shaft Motor Model +.0005 9.13 2.32 2.52 5.71 0.551 0.63 1.18 0.16 .20 x .20 x .87 M5 x .49 DFT71 +.012 5 x 5 x 22 M5 x 12.5 +.001 +.0006 11.50...
  • Page 138 Motor Connection Diagrams Dual-Voltage Motors Single-Voltage Motors (single-speed) (two-speed) Frame Size Frame Size Low Voltage High Voltage DT71 thru DV225 DT71 thru DV180 230V - 60Hz 460V - 60Hz 200V - 50Hz 400V - 50Hz Frame Size DT71 thru DV132S Frame Size Low Voltage High Voltage...
  • Page 139 MOTOR TROUBLE SHOOTING GUIDES PROBLEM CAUSE REMEDY Motor not connected for proper supply Check connection diagram on conduit voltage. box cover and correct the wiring. Supply voltage varies outside the allowable tolerance causing an undervoltage or Assure correct supply voltage. overvoltage condition.
  • Page 140 9D-21 of 24...
  • Page 141 9D-22 of 24...
  • Page 142 9D-23 of 24...
  • Page 143 9D-24 of 24...
  • Page 144 Section Nine E 9E-1 of 5...
  • Page 145 9E-2 of 5...
  • Page 146 9E-3 of 5...
  • Page 147 9E-4 of 5...
  • Page 148 9E-5 of 5...
  • Page 149 Section Nine F 9F-1 of 23...
  • Page 150 9F-2 of 23...
  • Page 151 9F-3 of 23...
  • Page 152 9F-4 of 23...
  • Page 153 9F-5 of 23...
  • Page 154 9F-6 of 23...
  • Page 155 9F-7 of 23...
  • Page 156 9F-8 of 23...
  • Page 157 9F-9 of 23...
  • Page 158 9F-10 of 23...
  • Page 159 9F-11 of 23...
  • Page 160 9F-12 of 23...
  • Page 161 9F-13 of 23...
  • Page 162 9F-14 of 23...
  • Page 163 9F-15 of 23...
  • Page 164 9F-16 of 23...
  • Page 165 9F-17 of 23...
  • Page 166 9F-18 of 23...
  • Page 167 9F-19 of 23...
  • Page 168 9F-20 of 23...
  • Page 169 9F-21 of 23...
  • Page 170 9F-22 of 23...
  • Page 171 9F-23 of 23...
  • Page 172 Section Nine G 9G-1 of 6...
  • Page 173 Pilot Operated General Service Solenoid Valves SERIES Brass or Stainless Steel Bodies 8210 3/8" to 2 1/2" NPT Features • Wide range of pressure ratings, sizes, and resilient materials provide long service life and low internal leakage • High Flow Valves for liquid, corrosive, and air/inert gas service •...
  • Page 174 SERIES 8210 Specifications (English units) Watt Rating/ Operating Pressure Differential (psi) Class of Coil Max. Fluid Insulation ’ Max. AC Max. DC Temp. ˚F Brass Body Stainless Steel Body Pipe Orifice Const. UL  Const. UL  Size Size Flow Air-Inert Light Oil @ Air-Inert...
  • Page 175 SERIES 8210 Specifications (Metric units) Watt Rating/ Max. Operating Pressure Differential (bar) Class of Coil Fluid Insulation ’ Max. AC Max. DC Temp. ˚C Brass Body Stainless Steel Body Pipe Orifice Kv Flow UL  UL  Size Size Factor Air-Inert Light Oil @ Air-Inert...
  • Page 176 SERIES 8210 Dimensions: inches (mm) Const. Ref. Const. Ref. 10, 15, 24, 26-36 ins. 8.22 5.06 5.47 4.87 ins. 5.25 3.75 4.44 3.25 7/8 DIA. HOLE FOR 1/2 CONDUIT CONN. ins. 5.69 3.66 4.69 3.25 ins. 6.06 4.38 4.94 3.91 ins.
  • Page 177 SERIES 8210 Dimensions: inches (mm) Const. Ref. 39 1/2 NPT BOTH ENDS FLOW .281 [7.1] DIA. 2 MOUNTING HOLES 1.66 [42] SHOWING MOUNTING BRACKET ONLY Const. Ref. 40-51 1/2 NPT 1.656 [42] .281 [7.1] DIA. 2 MOUNTING HOLES OPTIONAL MOUNTING BRACKET BOTH ENDS 1.625 [41.32] FLOW...
  • Page 178 Section Nine H 9H-1 of 2...
  • Page 179 9H-2 of 2...
  • Page 180 SECTION TEN ® Hycor ThickTech™ Unit DRAWINGS ! DANGER ! REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING. 10-1...
  • Page 181 Control Panel BOM/Drawings...
  • Page 182 Page 1 of 2 51032504~05 Rev-C Clinton, IA As-Built BILL OF MATERIALS ITEM MANUFACTURER PART NUMBER DESCRIPTION Ferraz Shawmut FSPDB2A 600V 175A 1 pole (1)2/0-#14, (4)#2-#14 Ferraz Shawmut FSPIN1(2) Qty 2, PDB Accessory Pin to form Multi Pole Block CAB1 Leviton Mfg.
  • Page 183 Page 2 of 2 51032504~05 Rev-C Clinton, IA As-Built BILL OF MATERIALS ITEM MANUFACTURER PART NUMBER DESCRIPTION Allen Bradley Co. 800H-R2D1 30.5mm Push Button Operator Allen Bradley Co. 1769-L23E-QB1B Compactlogix Ethernet Processor, 512kb memory PNL1 Hoffman Engineering A48P36 Subpanel PNL2 Hoffman Engineering A48HS3712SS6LP Nema 4x Enclosure, 316L PWR1/2...
  • Page 184 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 185 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 186 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 187 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 188 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 189 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 190 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 191 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 192 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 193 Parkson Corporation equipment into the overall project design. Parkson Corporation will not be responsible for location and/or placement of equipment in the plant design, nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the operation and maintenance of Parkson Corporation equipment.
  • Page 196 Equipment Drawings...

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