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Related Manuals for Sharp SV2414
Summary of Contents for Sharp SV2414
- Page 1 SV2414 / SVL2416 MAINTENANCE MANUAL ...
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Page 2: Table Of Contents
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 1 Routine Maintenance 1-1 Routine Maintenance Checklist 1-2 Routine Maintenance Instruction Diagram 1-3 Cautions for Machine Maintenance Chapter 2 The Spindle Unit 2-1 Cautions for High Speed Processing 2-2 Tool Shank and Broach Bolts 2 - 3 S p i n d l e W a r m - u p 2- 4 Spi n dle Pr e- O per at ion Check 2-5 Spindle Alar m Handling... - Page 3 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-5-5 Spindle base/work bench 7-5-6 Base plate ...
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Page 4: Chapter 1 Routine Maintenance
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 1 Routine Maintenance ... -
Page 5: Routine Maintenance Checklist
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 1-1 Routine Maintenance Checklist Routine maintenance inspection can be classified into daily, weekly, monthly and annually. The maintenance is given when the machine functions normally The actual frequency and the operation frequency are different. - Page 6 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Maintenance Daily Weekly Monthly Annually Note Depending Internal flow of Tool magazine on the brand the tool change automatic tool 1-year of the lube machine change (ATC) system Tool sleeve and ☉...
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Page 7: Routine Maintenance Instruction Diagram
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 1-2 Routine Maintenance Instruction Diagram ( 1、2 ) Spindle unit ( 14、15 ) Tool magazine / Automatic tool change system ( 17 )Operation box ( 16 ) Emergency stop button ... - Page 8 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual ( 12、13 ) Coolant tank ...
- Page 9 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Machine precision check (20 – 21) ...
- Page 10 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual ( 8、9、10、11 ) Air compressor preparation unit ( 18、19 ) Electrical box ( 3、4 ) Central lubrication system ( 23 ) Oil skimmer...
- Page 11 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual ( 5、6、7 ) Spindle oil temperature controller ...
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Page 12: Cautions For Machine Maintenance
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 1-3 Cautions for Machine Maintenance It is important to perform maintenance on each listed items in order to maintain machine precision and extend machine lifespan. Erroneous operation may damage the machine or lead to injury of the operator. Be cautious about the following matters：... - Page 13 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Cautions Prevention Spindle nose cleaning Keep the taper of spindle nose and cutter shank clean at all time to prevent dust or iron filings affecting the precision. The spindle has an automatic dust removal function, but the operator should wipe the parts with standard air-laid paper for maintaining spindle precision.
- Page 14 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Cautions Prevention Constantly check the guide ways of the three axes (X, Y & Z). Check whether there are iron Guide way check filings or other types of grains attached to the guide ways.
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Page 15: Chapter 2 The Spindle Unit
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 2 The Spindle Unit ... -
Page 16: Cautions For High Speed Processing
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 2-1 Cautions for High Speed Processing During high-speed processing (S = 8000 rpm or above; F = 300 mm/min or above), the shank and the style of the cutter has a critical impact on spindle lifespan and processing precision. Matters that need more attention are: 1). -
Page 17: Tool Shank And Broach Bolts
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 2-2 Tool Shank and Broach Bolts ... - Page 18 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual CAT 40 STUD ...
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Page 19: Spindle Warm-Up
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 2-3 Spindle Warm-up This is an aerosol lubrication design, and so before turning on the machine, follow the warm-up steps below to extend the lifespan of the spindle and to avoid damaging the bearing by letting the oil aerosol getting into the bearing ahead. ... - Page 20 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Cautions 1) If the shank is not installed onto the spindle, do not operate the spindle. See the figure below. ...
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Page 21: Spindle Pre-Operation Check
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 2-4 Spindle Pre-Operation Check 1) Check whether the air pressure source is normal. 2) Check No.7 electric oil pump tank (Refer to the diagram in Section 3-1) for whether there is enough oil. -
Page 22: Spindle Alarm Handling
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 2-5 Spindle Alarm Handling 1) For this unit, if the screen displays “ALARM 1002, 1056, 2004,” check whether the temperature of the protective device of the bearing is 50°C. After checking the temperature, check whether the pipelines are abnormal, squeezed or broken. -
Page 23: Chapter 3 The Air Compressor Unit
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 3 The Air Compressor Unit ... -
Page 24: Air Compressor System Layout
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 3-1 Air Compressor System Layout ... - Page 25 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual ...
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Page 26: Air Compressor Unit Usage Instruction
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 3-2 Air Compressor Unit Usage Instruction 1) The pressure source of this machine’s pressure pipeline goes through the air pressure preparation unit, and the pressure is set to 6kg/cm . When the pressure source is less than 5kg/cm , and the duration lasts more than 2 –... -
Page 27: Air Compressor Troubleshooting
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 3-3 Air Compressor Unit Troubleshooting Problem Cause Correction Reduced pressure source Blocked filter Clean the filter output 1. Loosened nut 1. Tighten the nut Gas leakage 2. Broken O-ring 2. -
Page 28: Chapter 4 The Lubrication Unit
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 4 The Lubrication Unit ... -
Page 29: Centralized Lubrication System Diagram
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 4-1 Centralized Lubrication System Diagram 1) Components of the lubrication oil pump ( a ) Flow rate：300cc / min ( b ) Voltage：220V ( 50 / 60 HZ ) ( c ) Power：150W( d ) Maximum output pressure：15kg/cm²... - Page 30 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Connections： 1、3：Electric source 2、3：Manual oil injection 4、5：Floating switch 6、7：Pressure in section 2) Lubrication System Diagram Number Model Name Quantity Pipe cape...
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Page 31: Spindle Bearing Lubrication
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual caution： 1) Value of the input source current has to be the same as the one on the plague. 2) The wiring has to follow the instructions on the plaque to avoid damaging the oil pump. 3) Ground the ground wire. - Page 32 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual If the machine has not been operated for a long time, less lube oil will be available in the oil tube. For the following cases: 1) A machine installed for the first time; 2) A machine has not been operated for a long time;...
- Page 33 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual SPINDLE HEAD UNIT WORK TABLE UNIT ...
- Page 34 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Saddle unit ...
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Page 35: Lubrication Of The Cam Box Of Tool Magazine
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Number Model Name Quantity PKD6 3-way pipe Pipe Pipe cape HBL-4 Volume-based distributor HBL-5 Volume-based distributor PAN4 Pipe Pipe cape PH4-1 Flat and straight-angle connector PH601 Straight-angle connector HBL-3 Volume-based distributor PQ101 Connector PG01... -
Page 36: Cylinder Lubrication
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 4-5 Cylinder Lubrication 1. Normally, oil in the oil cup will be depleted eventually. The oil will be used up after about 500,000 times. 2. Normally, it is recommended to remove the remaining oil from the oil cup each year and add new one when doing the machine maintenance (dot not disassemble the oil cup, or it may be damaged). -
Page 37: Lubrication Location
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 4-6 Lubrication Location ... -
Page 38: Chapter 5 The Spindle Oil Cooling Unit
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 5 The Spindle Oil Cooling Unit ... -
Page 39: Oil Cooling Pipeline Diagram
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 5-1 Oil Cooling Pipeline Diagram ... - Page 40 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 5-2 Spindle Oil Cooling Unit a) Add the correct type of oil according to the instructions presented on the plaque. b) The air filter of the cooling unit should be kept clean. It can be taken out for cleaning. c) The cooling unit also has a oil filter, which has to be cleaned routinely.
- Page 41 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual The spindle has already been appropriately adjusted prior to the installation. It is normal to have a slight increase of temperature. Spindle oil temperature is supplementary only; do not set the temperature too high or too low.
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- Page 43 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual The oil filter shall be installed at the return oil ( inlet ) of the cooler to filter impurity efficiently and protect the spindle. Oil cooler uses hydraulic oil and lubrication oil. The directed oil for WEXTEN cooler is 2-300 CST. The oil below are prohibited.
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- Page 45 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Troubleshooting Possible Causes and Remedial Action 1. For any alarm signals, please refer to the following recommended remedial action. If problems cannot be solved, please contact us or our nearest agent. Checking the cooler model, sear number and the particular alarm sign show on control panel.
- Page 46 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Condition Cause Remedy 1. LED burnt 1. Replace PC board Power lamp 2. PC board fuse blown 2. Replace fuse is off 3. Transformer burnt 3. Replace transformer 4. Wire 18,19 loose connection 4.
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Page 47: Chapter 6 The Electrical Unit
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 6 The Electrical Unit ... - Page 48 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 6-1 The Electrical Unit 1. Check the connectors of the electrical lines to prevent from detachment. 2. Make sure that the battery is replaced once a year to prevent parameter deletion, unstable parameters or unstable three-axis positioning precision.
- Page 49 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 1) Operation box Note: (a) Please well guard the relevant keys. (b) The dust pan has two security keys. To prevent the memory to be modified arbitrarily, use the function showed on the right figure. ...
- Page 50 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 2) Electrical box (a) Please well guard the relevant keys. (b) The machine has two security keys to prevent the electrical box from being opened arbitrarily. The functions are presented on the right figure. (c) Keep the user’s manual at an easily accessed location.
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Page 51: Chapter 7 Appendix
PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Chapter 7 Appendix ... - Page 52 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-1 Oil Selection Lubrication Air Compressor Guide ways and balls Cylinder Coolant Location Preparation Unit screw Characteristics (1) Viscosity ISO (1) ISO VG32 (1) Viscosity ISO (1) High thermal of the oil VG32 (2) High oil film VG68...
- Page 53 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-2 Spindle Tool Change Position Calibration 1) Check whether the origin offset of the Z-axis is zero. Change the positive and negative move distance of the Z-axis to 99999999 and -99999999. Afterward, return the Z-axis to zero position . Put a cutter on the spindle.
- Page 54 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 3) Take out a modular concentricity test gauge and a dial indicator. Separate the three sections and place them on the inner hole of the spindle and gripper. ...
- Page 55 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-3 Determination of the Z-Axis Coordinate Origin Shift the Z-axis from the nose end of the spindle to a position that is 100mm above the workbench. See the figure below. ...
- Page 56 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 4. At this point, the relative distance between the spindle nose end and the workbench is 560mm. See the figure below. 560 mm ...
- Page 57 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 4. Enter the parameter setup mode and look for 1815. Change the APZ of the Z-axis to 0 before turning on the machine. 5. After turning on the machine, enter Parameter 1815 to change APZ of Z-axis to 1. Turn on the machine again (At this point, the position of the Z-axis will be treated as the machine reference point).
- Page 58 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-4 Descriptions on Program and Servo Alarms ...
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- Page 113 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-5 List of the Machine Components 7-5-1 Spindle 1. SVL2416SX Item NAME Shaft Spindle Body Collar Collar Collar Collar Front Cover Jacketing Pull Stud Coupling Spring collar Shaft bar Cylinder seat Shaft stopper Round Key Tac bearing Cylinder...
- Page 114 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-5-2 Tool Magazine 1. Umbrella type ...
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- Page 116 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Guide rail 35*576L Hex. Nut Spacer ring Steel ball guide sleeve 35UU C retainer Air cylinder 63*20*230 Limit switch SHL-Q2255 ...
- Page 117 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Hex. socket screw M8*1.25P*40L Hex. Nut M10*1.5P Spring washer The bearing of handles CF10 Driving shaft Bearing seat Groove needle roller bearing 6004 ZZ ...
- Page 118 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Oil seal TC110*130*12 Bind ribbon fixing block ATM-2 Air cylinder washer 416-520 Hex. Nut M25*1.5P Air cylinder fixing plug 416-424 Flat washer ...
- Page 119 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Round head inside hex. screw M5*0.8P*10L Hex. socket screw M4*0.7P*10L Shockproof ring Round head inside hex. screw M4*0.7P*8L Hex. socket screw M4*0.7P*25L ...
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- Page 122 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Main Body Pocket Positioning Set Position Key ψ20x12x60L Spring Washer Hexagon Socket Button Head Screw M8x1.25Px30L Taper Pin Tool Disk Driver ...
- Page 123 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Linear bearing LM12UU Hexagon Socket Button Head Screw M8x1.25Px30L Hexagon Socket Button Head Screw M6x1.0Px40L Spring Washer Name Labels Linear bearing Bracket ...
- Page 124 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Finger 265L Gripper Socket Countersunk Head Screw M6x1.0Px12L Hexagon Socket Button Head Screw M4x0.7Px30L Taper Snap Ring ψ40xψ45 Adapter Block Regulator ...
- Page 125 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME SIZE Spring Washer Washer Hexagon Socket Button Head Screw M6x1.0Px30L Hexagon Socket Button Head Screw M10x1.5Px20L Cylinder Mounting Plate Hexagon Socket Button Head Screw M10x1.5Px50L ( Full Pitch ) Hexagon Socket Button Head Screw M6x1.0Px25L Steel Ball...
- Page 126 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-5-3 Spindle head Item NAME Size Main bracket Spindle ψ120 Hexagonal Socket Head Screw M8x1.25Px40L Spindle Adapter Plate Hexagonal Socket Head Screw M12x1.75Px35L Motor adjustment plate Hexagonal Socket Head Screw M10x1.5Px50L Hexagonal Socket Head Screw M8x1.25Px30L ...
- Page 127 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-5-4 Column 1. SVL2416 ...
- Page 128 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME Size Column Hexagonal Socket Head Screw M20x2Px75L Linear Guide Way Hexagonal Socket Head Screw M8x1.25Px30L Wedge Hexagonal Socket Head Screw M5x0.75Px12L Z Motor plate ψ110 Hexagonal Socket Head Screw M10x1.5Px45L Taper Pin ψ8x40L...
- Page 129 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7.5.5 Base Plate 1. SVL2416...
- Page 130 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME Size Base Adjustable level bolt M30x2Px115L Adjustable level Base Linear Guide Way Hexagonal Socket Head Screw M8x1.25Px30L Wedge Hexagonal Socket Head Screw M5x0.8Px12L Y Motor mounting Plate ψ110mm Hexagonal Socket Head Screw M10x1.5Px35L Taper Pin ψ8x40L...
- Page 131 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual 7-5-6 Saddle base / Workbench 1.SVL2416 ...
- Page 132 PRECISION MACHINE TOOLS Ver 1 Maintenance Manual Item NAME Size Saddle base Hexagonal Socket Head Screw M10x1.5Px30L Linear Guide Way Hexagonal Socket Head Screw M8x1.25Px30L Hexagonal Socket Head Screw M4x0.7Px12L X Motor mounting Plate ψ110mm Hexagonal Socket Head Screw M10x1.5Px45L Taper Pin ψ8x40L...