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INSTRUCTION MANUAL
HYPERMAXI 20_40
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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Summary of Contents for G.B.C HYPERMAXI 20

  • Page 1 INSTRUCTION MANUAL HYPERMAXI 20_40 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2 Installation of the pneumatic feeding device Copie tool holders Ordinary maintenance Troubleshooting and acoustic emission G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 3 STANDARD—All our machines are assembled acording to the highest quality standard. Since 1996 G.B.C. In-dustrial Tool S.p.a. has implemented management procedures in compliance with the quality system regulations UNI EN ISO 9001 (SGS ITALIA S.R.L. N° IT 96.088 / 1996).
  • Page 4 WARRANTY GENERAL CLAUSES WARRANTY GENERAL CLAUSES WARRANTY GENERAL CLAUSES G.B.C. Industrial Tools S.p.a. guarantees the reliability of the machine and its con-formity to the specifications herewith reported. The warranty covers the machine in its whole for a time pe- riod of one year from the shipment date (ref. Delivery Note) for any flaw not imput-able to the user.
  • Page 5: Intended Use Of The Machine

    FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY PRE- DICTALBE MISUSE OF THE UNIT G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 6 Oil Flow L/min (cfm) 64 (14.1) Max Acoustic Emission Machine Weight G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 7 MACHINE CONFIGURATION MODELS MACHINE CONFIGURATION MODELS MACHINE CONFIGURATION MODELS Pneumatic Hydraulic G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 8 Instruction Manual and Drawings Hypermaxi20_40 Service Tools Wooden Box Instruction Manual and Drawings G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 9: Optional Equipment

    PNEUMATIC AUTOMATIC FEEDING DEVICE HYDRAULIC AUTOMATIC FEEDING DEVICE COPIER TOOL HOLDER G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 10: Safety Prescriptions

    EC directives and by the Italian laws regulat- ing this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and with the use and maintenance instructions hereto.
  • Page 11 Weight of the Machine Shipping Dimensions 1180 x 1650 x 1670 Shipping Weight G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 12: Machine Stability

    As provided for the paragraph 1.2.4.3. of the attachment 1 of the Machinery Direc- tive, portable machines are exempt to have this feature. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 13: Machine Setup

    Use the allen key part of the service tool kit to lock the locking jaws in position with the 4 screws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 14 Use the wrench to rotate the central nut clockwise to allow the locking jaws to expand, locking the machine inside the pipe. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 15 WARNING : THE MACHINE WILL START RUNNING THE VERY MO- MENT THE LEVER IS TURNED G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 16 N.B. To execute the bevel you will want to move the machine towards the pipe by turning the hand wheel with a continuous and constant paced motion. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 17 Fix the tip to the tool holder by using the appropriate screwdriver. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 18 Allen key. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 19 N.B. THE TOOL MUST BE LOCKED BY AT LEAST 2 GRUB SCREWS. CORRECT position. WRONG position. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 20 Remove the 6 screws and washers as shown in the above picture. Pull out the drive kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 21 Fix the flange with the four screws supplied with the hydraulic drive kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 22 Secure in place the hydraulic motor by fastening the 4 screws supplied with the hydraulic drive kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 23 N.B.: Read the manual supplied with the hydraulic unit before use. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 24 In the very same place you will want to install the transmission of the hydraulic feeding device and secure it in place with the 4 nuts removed earlier. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 25 Connect the transmission to the motor with the flexible tubes supplied with the assembly. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 26 Rotate the feeding knob clockwise or counterclockwise to increase or decrease the feeding speed of the tool during the working phase. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 27 In the very same place you will want to install the transmission of the hydraulic feeding device and secure it in place with the 4 nuts removed earlier. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 28 Connect the air tubes as shown in the above drawing. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 29 Rotate the speed knob clockwise or counterclockwise to increase or decrease the feeding speed of the tool du- ring the working phase. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 30 Allen Key supplied as shown in the above picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 31 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 32 ID until the roller touches the wall as shown in the above picture. N.B. Repeat the same operation with the shavings sweeper. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 33 Loosen the central screw of the copying assembly to release the copying spring. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 34: Ordinary Maintenance

     Always use well sharpened tools to obtain the maximum result. G.B.C. Industrial Tools is at your disposal for any information you may re-quire about the above mentioned procedures and for any general clarification you may need.
  • Page 35 BEACON EP2 MOBIL MOBILUX EP2 AGIP GRMU EP2 SHELL CALITHIA EP2 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 36 Always ask suggestions to your referent in G.B.C. as we are at your complete disposal. The acoustic emissions are within the maximum limits provided by the current Machinery Directive.

This manual is also suitable for:

Hypermaxi 40