Sony HID-C10 Service Manual
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Sony HID-C10 Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME
HID-C10
ORIGINAL MANUAL ISSUE DATE: 2/2010
REVISION DATE
SUBJECT
2/2010
No revisions or updates are applicable at this time.
5/2010
Added mechanical part information.
Added Overall Assembly section. Reissue entire manual.
6/2010
Added Appendix B: A Board Replacement.
9-883-844-53
CONFIDENTIAL
INTERNAL ONLY
PERSONAL INTERNET VIEWER
DESTINATION
CONFIDENTIAL
US/CND
dash
3
LEVEL

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  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: dash SERVICE MANUAL MODEL NAME DESTINATION LEVEL CONFIDENTIAL HID-C10 US/CND CONFIDENTIAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 2/2010 REVISION DATE SUBJECT 2/2010 No revisions or updates are applicable at this time. 5/2010 Added mechanical part information.
  • Page 2 Self Diagnosis Supported model dash SERVICE MANUAL MODEL NAME DESTINATION LEVEL CONFIDENTIAL HID-C10 US/CND CONFIDENTIAL INTERNAL ONLY HID-C10 PERSONAL INTERNET VIEWER 9-883-844-53...

  • Page 3: Table Of Contents

    HID-C10 TABLE OF CONTENTS SECTION TITLE PAGE Specifi cations ..........................................5 Warnings and Cautions ......................................6 Safety Check-Out ........................................7 SECTION 1: DISASSEMBLY ......................................8 1-1. Rear Cover Removal ......................................8 1-2. Panel Assembly and Microphone Removal ................................ 8 1-3. A Board and Antenna Removal ..................................9 1-3-1.
  • Page 4 HID-C10 TABLE OF CONTENTS SECTION TITLE PAGE SECTION 3: DIAGRAMS ......................................... 32 3-1. Circuit Boards Location ....................................32 3-2. Printed Wiring Boards and Schematic Diagrams Information .......................... 32 3-3. Block Diagram ........................................34 3-4. Schematics and Supporting Information ................................35 A Board Schematic Diagram (1 of 8) ................................

  • Page 5: Specifi Cations

    HID-C10 SPECIFICATIONS VOL (Volume) MENU/SNOOZE +/- Buttons Button • dash Personal Internet Viewer (HID-C10) (1) • AC Power Adaptor (1) Microphone • Owner’s Guide (1) • Important Information Guide (1) Touchscreen • Limited Warranty Card (1) • End User License Agreement (1)

  • Page 6: Warnings And Cautions

    Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi...

  • Page 7: Safety Check-Out

    HID-C10 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 8: Section 1: Disassembly

    See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 1-1. REAR COVER REMOVAL A Gently place the dash set face down onto a soft cloth.

  • Page 9: A Board And Antenna Removal

    HID-C10 1-3. A BOARD AND ANTENNA REMOVAL 1-4. BUTTON BRACKET REMOVAL A Remove 3 Screws, +PSW M3X8 A From under A Board, gently lift 2 tabs out of slots. B Carefully lift out A Board so you don’t pull on the anntena wire.

  • Page 10: Section 2: Overall Assembly

    HID-C10 SECTION 2: OVERALL ASSEMBLY THE FOLLOWING SECTION PROVIDES COMPLETE INSTALLATION INFORMATION 2-1. REAR COVER ASSEMBLY <4-172-532-02> 2-1-1. SPEAKER AND SPEAKER BRACKET ASSEMBLY BRACKET, SPEAKER DETAIL A CONFIRM SPEAKER WIRE THRU SLOT AS SHOWN (2 PLACES) AS SHOWN (2 PLACES)

  • Page 11: Rear Cover Assembly

    HID-C10 2-1-2. REAR COVER ASSEMBLY TAPE, SPEAKER 4 190 932 11 QTY 1 4-190-932-11 QTY=1 ASSEMBLE TAPE, SPEAKER TO BRACKET, PANEL BRACKET, PANEL 4-172-525-04 <X-2546-188-1> REAR COVER ASSY INSERT FOAM ENCLOSURE INTO REAR COVER ASSY INSERT FOAM, ENCLOSURE INTO REAR COVER ASSY – 2 PLACES 2 PLACES <4-172-535-01>...

  • Page 12: Installing The Speakers

    HID-C10 2-1-3. INSTALLING THE SPEAKERS <4-172-534-01> SCREW, +BVST 3X10 <4-172-532-02> BRACKET, SPEAKER ASSEMBLE (PRE-ASSY) SPEAKER BRACKET INTO REAR COVER Step 2: Push to “click” Ensure slot on Speaker Bracket below Tabs CONFIRM SPEAKER BRACKET IS FULLY SEATED – “CLICK” INTO SLOT...

  • Page 13: Speaker Wire Dressing

    HID-C10 2-1-4. SPEAKER WIRE DRESSING <4-172-539-11> ALIGN WITH SCORE MARK ON SPEAKER BRACKET TAPE, HIMELON <4-172-521-01> BRACKET, BOTTOM CAUTION POINT: PUSH SPEAKER WIRE BELOW VENT AREA ASSEMBLE SPEAKER WIRE MANAGEMENT (2 PLACES) ASSEMBLE SPEAKER WIRE MANAGEMENT (2 PLACES) HID-C10...

  • Page 14: Attaching The Ventilation Cover

    HID-C10 2-1-5. ATTACHING THE VENTILATION COVER ALIGN ALIGN ALIGN <4-172-552-01> COVER, VENTILATION <X-2546-188-1> REAR COVER ASSY ATTACH COVER, VENTILATION TO REAR COVER ASSY HID-C10...

  • Page 15: Attaching The Antenna

    HID-C10 2-1-6. ATTACHING THE ANTENNA <4-172-529-02> TAPE, COMBI <X-2546-188-1> ASSEMBLE TAPE COMBI TO ANTENNA REAR COVER ASSY ALIGN <1-754-705-11> ANTENNA ASSEMBLE ANTENNA SOLDER SIDE DOWN POSITION ANTENNA SOLDER SIDE UP ASSEMBLE ANTENNA TO REAR COVER HID-C10...

  • Page 16: Securing The Antenna

    HID-C10 2-1-7. SECURING THE ANTENNA <4-172-539-11> TAPE HIMELON TAPE, HIMELON CAUTION POINT: POSITION ANTENNA WIRE AS SHOWN ASSEMBLE TAPE, HIMELON <4-172-539-11> FOR ANTENNA WIRE TO REAR COVER HID-C10...

  • Page 17: Installing The Shield

    HID-C10 2-1-8. INSTALLING THE SHIELD SCREW TORQUE 6.0 (-0/+1)kgf-cm ASSEMBLE SHIELD TO REAR COVER <4-172-534-01> <4-172-523-01> SCREW, +BVST 3X10 SHIELD (JT) <X-2546-188-1> REAR COVER ASSY ROUTE ANTENNA WIRE THROUGH SHIELD <4-172-539-11> TAPE, HIMELON CAUTION POINT: ANTENNA DOESN’T TOUCH SHIELD ASSEMBLE TAPE, HIMELON <4-172-539-11> FOR ANTENNA TO SHIELD (2 PLACES)

  • Page 18: Button Bracket Assembly

    HID-C10 2-2. BUTTON BRACKET ASSEMBLY <4-190-933-01> TAPE, BUTTON <4-172-538-01> <4 172 538 01> BRACKET, BUTTON ASSEMBLE TAPE BUTTON HIMELON TO BUTTON BRACKET (2 PLACES) ASSEMBLE TAPE, BUTTON HIMELON TO BUTTON BRACKET (2 PLACES) HID-C10...

  • Page 19: Securing The Button Bracket

    HID-C10 2-2-1. SECURING THE BUTTON BRACKET CONFIRM BUTTON BRACKET HOOK IS <A-1759-045-A> FULLY SEATED THRU PWB SLOT PWB ASSY (2 PLACES) (2 PLACES) ORDER OF ASSEMBLY <4-172-538-01> ASSEMBLE BUTTON BRACKET TO PWB ASSY BRACKET, BUTTON HID-C10...

  • Page 20: Attaching The Antenna To The A Board

    HID-C10 2-3. ATTACHING THE ANTENNA TO THE A BOARD CAUTION POINT: ORIENTATION OF ANTENNA WIRE <A-1759-045-A> PWB ASSY ASSEMBLE ANTENNA IN POSITION SHOWN ABOVE ASSEMBLE ANTENNA WIRE TO PWB ASSEMBLE ANTENNA WIRE TO PWB HID-C10...

  • Page 21: Positioning The Antenna Wire

    HID-C10 2-3-1. POSITIONING THE ANTENNA WIRE POSITION WIRE THROUGH PWB SLOT <4-172-531-01 > SCREW TORQUE 3.0 (-0/+1)kgf-cm SCREW, +PSW M3X8 ASSEMBLE SPEAKER WIRE CONNECTORS NG: NO EXCESS WIRE <4-172-523-01> SHIELD (JT) CAUTION POINT: NO EXCESS WIRE AS SHOWN ABOVE ASSEMBLE PWB ASSY TO SHIELD (3 SCREWS)

  • Page 22: Attaching The Microphone To The A Board

    HID-C10 2-4. ATTACHING THE MICROPHONE TO THE A BOARD MIC cable length is too long (currently 200mm) Need to pre-bundle ~ 30mm as shown <A-1764-212-A> PANEL ASSY to bring the total length to ~ 140mm <4-172-539-11> TAPE, HIMELON (Spec is 140mm + 5 /-0 mm) <1-542-826-11>...

  • Page 23: Attaching The Gaskets To The A Board

    HID-C10 2-5. ATTACHING THE GASKETS TO THE A BOARD NOTE: GASKET ORIENTATION IS CRITICAL DURING ASSY RED LINE INDICATES ADHESIVE ON GASKET < 4-192-834-> GASKET,B (3-PLACES) CAUTION POINT: CONFIRM ORIENTATION OF ADHESIVE ON GASKET DURING APPLICATION ON GASKET DURING APPLICATION CAUTION POINT: Place gasket carefully WITHIN the limits of the grounding pad <...

  • Page 24: Attaching The Bottom Tape

    HID-C10 2-6. ATTACHING THE BOTTOM TAPE < 4-172-542-01 > TAPE, BOTTOM < 4-172-542-01 > TAPE BOTTOM TAPE, BOTTOM DETAIL A DETAIL A ASSEMBLE TAPE, BOTTOM TO REAR COVER ASSY (2 PLACES) HID-C10...

  • Page 25: Installing The Panel Assembly

    HID-C10 2-7. INSTALLING THE PANEL ASSEMBLY NOTE: USE TWO FING ERS TO PUSH CLOSE ASSEMBLE PANEL AND TOUCH CONNECTORS TO PWB HID-C10...

  • Page 26: Securing The Microphone

    HID-C10 2-7-1. SECURING THE MICROPHONE MICROPHONE CONNECTOR <1-542-826-11> MICROPHONE ASSEMBLE MICROPHONE TO PWB HID-C10...

  • Page 27: Properly Installing The Panel Assembly

    HID-C10 2-7-2. PROPERLY INSTALLING THE PANEL ASSEMBLY Remove “Blue” Liner BEFORE ATTACHING THE Before Installation LCD PANEL, REPLACE THE < A-1764-212-A> COMBI TAPE THAT SECURES PANEL ASSY THE PANEL TO THE REAR COVER <4-172-529-02> TAPE, COMBI ASSEMBLY DIRECTION – BOTTOM FIRST!

  • Page 28: Securing The Rear Cover

    HID-C10 2-7-3. SECURING THE REAR COVER ASSEMBLE SCREWS <4-172-534-01> SCREW, +BVST 3X10 SCREW TORQUE CONFIRMATION ORDER OF ASSEMBLY SCREW 1 AND 2: 3.5 (-0/+1)kgf-cm SCREW 3 AND 4: 6.0 (-0/+1)kgf-cm <X-2546-188-1> REAR COVER ASSY HID-C10...

  • Page 29: Attaching The Rear Sheet

    HID-C10 2-7-4. ATTACHING THE REAR SHEET <4-172-524-01> SHEET, (HG) REAR REMOVE LINER AND ATTACH TO REAR COVER ASSY <X-2546-188-1> REAR COVER ASSY ALIGN WITH TOP EDGE OF SLOT THEN ADHERE DOWNWARD CAUTION POINT: CONFIRM SLOT ENDS IS FULLY SEATED IS FULLY SEATED...

  • Page 30: Attaching The Information Label

    HID-C10 2-7-5. ATTACHING THE INFORMATION LABEL <X 2546 188 1> <X-2546-188-1> REAR COVER ASSY <4-172-540-01> LABEL, INFO ASSEMBLE INFO LABEL TO REAR COVER ASSY HID-C10...

  • Page 31: Attaching The Speaker Sheet

    HID-C10 2-7-6. ATTACHING THE SPEAKER SHEET ASSEMBLE SPEAKER SHEET TO PANEL ASSY REMOVE LINER FROM SPEAKER SHEET AND ATTACH TO PANEL ASSY ALIGN EDGE AND CENTER IF NECESSARY HID-C10...

  • Page 32: Section 3: Diagrams

    HID-C10 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION PANEL ASSY 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
  • Page 33 HID-C10 REFERENCE INFORMATION RESISTOR : RN METAL FILM : RC SOLID : FPRD NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT ADJUSTMENT RESISTOR COIL : LF-8L MICRO INDUCTOR CAPACITOR...

  • Page 34: Block Diagram

    HID-C10 3-3. BLOCK DIAGRAM Snooze VOL+ VOL- White LEDs for Sony Logo USB 5V Backlight 7" 800x480 Driver Enable USB 2.0 Innolux AT070TN92 Host ELK Cap Touch Module DEBUG Touch Filter Board Controller UART-1 USB/ Atmel ADC/DAC FTDI TOUCH INT#...

  • Page 35: Schematics And Supporting Information

    HID-C10 3-4. SCHEMATICS AND SUPPORTING INFORMATION A BOARD SCHEMATIC DIAGRAM (1 OF 8) — D3.3V — R148 MPEG/VC-1 DECODER POWER GROUND D3.3V C100 R164 R169 — 1005 JTAG_UART1# D1.05V DDR2_1.8V XTAL_IN SPI_CLK R101 X100 XTAL_OUT UART0_CTS/SPI_MISO 27MHz D3.3V VDD_1V0 VDD_1V8...

  • Page 36: A Board Schematic Diagram (2 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (2 OF 8) — DDR2_1.8V DDR2_1.8V DRAM0_A13 DRAM0_A12 VSSQ /DRAM0_DQS1 /UDQS — VDDQ DRAM0_DQ14 DRAM0_A8 DQ14 DRAM0_A11 DRAM PORT 0 VSSQ DRAM0_DM1 DRAM0_A9 DRAM0_DQS1 DRAM0_A7 UDQS DRAM0_A4 VSSQ DRAM0_DQ15 DRAM0_A6 DQ15 DRAM0_A5 DRAM0_DQ0 VDDQ D0_A0...

  • Page 37: A Board Schematic Diagram (3 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (3 OF 8) — R342 PB0_A0 PBUS_AD0 — PB0_D0 PB0_A1 K9F2G08U0B-PCB0T PBUS_AD1 AB13 IC304 PB0_D1 PB0_A2 PBUS_AD2 AA13 PB0_D2 PB0_A3 PBUS_AD3 AB16 PB0_D3 PB0_A4 PBUS_AD4 AA16 PB0_D4 PB0_A5 PBUS_AD5 PB0_D5 PB0_A6 D3.3V PBUS_AD6 AB12 PB0_D6...

  • Page 38: A Board Schematic Diagram (4 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (4 OF 8) — — — JL431 V_BUS JL432 JL433 JL434 L400 — USB/I2S GND_1 GND_1 R424 1/16W CHIP TPS2051BDRG4 TSI0_D0 SO0_DATA1 I2S_ADIN_SDOUT IC402 R425 R426 TSI0_D1 SO0_DATA2 — 1/16W 1/16W TSI0_D2 SO0_DATA3 CHIP CHIP...

  • Page 39: A Board Schematic Diagram (5 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (5 OF 8) — 30ohm FB504 JL505 F500 3.15A JL508 JL501 L508 C504 C507 C508 10uH 0 . 1 100p J500 JL500 F501 0.5% 3.15A 1005 3225 RN-CP 1005 R597 3225 3225 1/16W FB500 330k...

  • Page 40: A Board Schematic Diagram (6 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (6 OF 8) — D3.3V CHIP 1/16W R717 — SE701 JL712 I2C1_SDA ETH0_COL I2C1_SCL ETH0_MDC JL713 Vddio ETH0_CRS JL714 1005 ACC_INT# JL715 ETH0_MDIO 0 . 1 INT# C720 ETH0_TX_EN JL716 — D3.3V 1005 ETH0_RXD3 JL718 0 .

  • Page 41: A Board Schematic Diagram (7 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (7 OF 8) R917 2 . 2 k 1/16W — C941 6.3V Ground JL909 Signal/Power CN903 JL908 — R918 GND_1 JL910 — D3.3V 3225 1005 1005 3225 SPOutRm SPLVDD SPRVDD 0 . 1 0 . 1...

  • Page 42: A Board Schematic Diagram (8 Of 8)

    HID-C10 A BOARD SCHEMATIC DIAGRAM (8 OF 8) — — — — CN1002 TOP CONTACT — R1021 CHIP PERIPH_RESET# D3.3V ATVIO R1027 CHIP JL1006 — FB1002 C1008 C1012 C1010 C1006 0 . 1 0 . 1 1608 1608 1005 1005...
  • Page 43 HID-C10 [POWER/UART/SPI/EJTA/GPIO/DDR2/LCD INTERFACE/USB/RTC/POWER/WIFI/AUDIO/TOUCH SCREEN CONTROLLER] [POWER/UART/SPI/EJTA/GPIO/DDR2/LCD INTERFACE/USB/RTC/POWER/WIFI/AUDIO/TOUCH SCREEN CONTROLLER] COMPONENT SIDE CONDUCTOR SIDE S 1 0 2 V O L - S 1 0 3 S N O O Z E V O L + FB200 R938 S 1 0 1...

  • Page 44: Section 4: Electrical Parts List

    HID-C10 SECTION 4: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they RESISTORS NOTE: The components identifi ed by shading are seldom required for routine service. Expect some delay • All resistors are in ohms mark are critical for safety. Replace only when ordering these components.
  • Page 45 HID-C10 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C168 1-114-335-11 CERAMIC CHIP 22μF C320 1-100-916-11 CERAMIC CHIP 0.1μF C200 1-100-909-11 CERAMIC CHIP 10μF 6.3V C321 1-100-916-11 CERAMIC CHIP 0.1μF C201 1-100-916-11 CERAMIC CHIP 0.1μF C322...
  • Page 46 HID-C10 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C519 1-164-862-11 CERAMIC CHIP 33pF C637 1-112-781-11 CERAMIC CHIP 1μF C526 1-112-777-11 CERAMIC CHIP 0.01μF C638 1-114-334-11 CERAMIC CHIP 10μF C527 1-164-858-11 CERAMIC CHIP 22pF C639 1-112-781-11 CERAMIC CHIP 1μF...
  • Page 47 HID-C10 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C926 1-114-333-11 CERAMIC CHIP 47μF 6.3V D516 8-719-058-24 DIODE RB501V-40TE-17 C927 1-114-333-11 CERAMIC CHIP 47μF 6.3V D517 6-502-976-01 DIODE DZ2J150M0L C928 1-100-905-11 CERAMIC CHIP 0.001μF 10% C929...
  • Page 48 HID-C10 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FILTER Q509 6-552-131-01 TRANSISTOR SSM3J314T Q510 6-552-430-01 TRANSISTOR DRC5114E0L FL102 1-114-175-21 CERAMIC CHIP 1μF 6.3V FL105 1-114-175-21 CERAMIC CHIP 1μF 6.3V Q511 6-552-430-01 TRANSISTOR DRC5114E0L FL400 1-114-175-21 CERAMIC CHIP 1μF...
  • Page 49 HID-C10 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R165 1-218-965-11 METAL CHIP 1/16W R365 1-208-683-11 METAL CHIP 0.50% 1/16W R166 1-218-965-11 METAL CHIP 1/16W R367 1-208-935-11 METAL CHIP 100K 0.50% 1/16W R167 1-218-965-11 METAL CHIP...
  • Page 50 HID-C10 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R522 1-208-947-11 METAL CHIP 330K 0.50% 1/16W R654 1-218-990-81 SHORT CHIP R524 1-208-947-11 METAL CHIP 330K 0.50% 1/16W R655 1-208-683-11 METAL CHIP 0.50% 1/16W R527 1-208-923-11 METAL CHIP 0.50% 1/16W...
  • Page 51 1-234-785-21 RES, CHIP NETWORK 100X8(3816) VARIABLE RESISTOR RV300 1-225-866-21 RES, ADJ, CERMET is a trademark of Sony Electronics Reproduction in whole or part without written permission is prohibited. All rights reserved Sony Corporation English Sony Technology Center 2010BJ74WEB-1 Technical Services...

  • Page 52: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...

  • Page 53: Appendix B: A Board Replacement

    HID-C10 APPENDIX B: A BOARD REPLACEMENT B-1. DISASSEMBLING THE UNIT Remove and discard info label (4-172-540-01) and rear high gloss sheet (4-172-524-01) as shown below to expose 4 Rear Cover screws. Unscrew the 4 Rear Cover screws (circled below) and pry open the unit separating the Panel Assembly from the Main unit.
  • Page 54 HID-C10 Detach the panel assembly from the main unit by lifting 3 tabs (see below) and detaching Remove and save 3 screws (2-580-593-01) holding A board. Mic harness from connector as shown below. HID-C10...

  • Page 55: B-2. Post Assembly Unit Testing And Final Inspection

    HID-C10 B-2. POST ASSEMBLY UNIT TESTING AND Disconnect Wireless Antenna from A board. FINAL INSPECTION Carefully remove A board (A-1759-045-11) and Button Bracket (4-172-538-01) from Rear Cover. Place Button Bracket (4-172-538-01) on replacement A board. Insert USB drive into USB port with Final Inspection trigger.

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