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G.B.C G400 Instruction Manual

Electronic grinder

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INSTRUCTION MANUAL
ELECTRONIC GRINDER G400
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com

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Summary of Contents for G.B.C G400

  • Page 1 INSTRUCTION MANUAL ELECTRONIC GRINDER G400 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 2 Reference Charts for Groove Dimensions Pag. 20 Machine Start-up Sequence Pag. 22 Ordinary Maintenance Pag. 27 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 3 Original Instructions Rev.01-2017 in compliance with the § 1.7.4 of the Machines Directive 2006/42/CE This Manual is supplied together with the machine it makes reference to. The customer may apply for fur- Our company owns the G.B.C. Industrial Tools S.p.a. ther copies to copyright of this document and any partial or complete copy or distribution to natural persons or to corporate bodies is strictly forbid-den G.B.C.
  • Page 4 The warranty is valid only when the warranty document G.B.C. Industrial Tools S.p.a. is duly signed by and by a G.B.C. official distributor con- nected with the maintenance service. The shipment of the defective material must be performed within 8 (eight) days from the notifica -tion of the defect and/or the claim and/or the request of technical assistance.
  • Page 5 PROPERLY TRAINED PERSONNEL RULES OUT THE POSSIBILITY OF MISUSE OF THE UNIT The grinder G400 represents a revolutionary method of executing grinding processes in the boiler industry granting the following advantages: Sensible reduction of the working time in comparison with the existing manual grin- −...
  • Page 6 • Do not get near the machine while it is running. • G.B.C. Industrial Tools S.p.A. recommends that for any particular case not mentio-ned in this manual, the manufacturer’s authorization is necessary G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 7 - The protection arount the grinding disc must cover at least 2/3 of the disc surface G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 8 Instruction Manual • Drawing of machine G400 Wired Control Control Panel Trolley Tools Instruction Manual G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 9 Page Weight of the Head (Kg) Weight of the Head + Trolley (Complete Unit) (Kg) G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 10 Decree.81/08 and following variations, actuating the directive2003/10/CE, according to the Art. 190 of the above mentioned Decree, the staff responsible of the G400 must be formed and educated in renard to the above said regulation , and must be equipped with the (DPI) and acoustic control upon request of the worker, when deemed opportune by the doctor in charge.
  • Page 11 9 - Cycle Start 10 - Grinding Disc Absorption Adjustment 11 - Grinding Tape Absorption Adjustment G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 12 5– Tension Indicator 6– Grinding Disc Motor STOP 7– Head Return 8– Head Right Translation G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 13 Wrenches Positioning for the Wrenches Positioning for the grinding disc REMOVAL grinding disc MOUNTING procedure procedure G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 14 N.B. It is advisable that the head tilt does not exceed 10°÷45° and possibly that the head axis is lined up with the workpiece to be worked. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 15 GRINDER G400 Original Instructions Rev.01-2017 in compliance with the § 1.7.4 of the Machines Directive 2006/42/CE The head of the G400 can be translated on the horizontal axis by pushing the buttons indi- cated by the arrows below. N.B. The stroke of the head is 0÷160mm (0÷ 6 ")
  • Page 16 Original Instructions Rev.01-2017 in compliance with the § 1.7.4 of the Machines Directive 2006/42/CE The head of the G400 can be translated on the perpendicular axis (moved towards or away from the workpiece) by pushing the buttons indicated by the arrows below..
  • Page 17 N.B. The max tilting achievable is 5° G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 18 3) Tight the screw to lock the head i position as shown in the picture below. N.B. The maximum rotation is + 5° and – 5° G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 19 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 20 GRINDER G400 Original Instructions Rev.01-2017 in compliance with the § 1.7.4 of the Machines Directive 2006/42/CE G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 21 GRINDER G400 Original Instructions Rev.01-2017 in compliance with the § 1.7.4 of the Machines Directive 2006/42/CE G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 22 (N.B. The red light off indicates that the head has disengaged the limit switches and therefore has the necessary stroke to move on all axis). G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 23 5) Press the button “Motor Start” . The grinding disc will start and the green indicator on the wired remote control will start blinking. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 24 Hold the button pressed until the head reaches the maximum workload previously set on the potentiometer and its value stabilizes. Ampere Absorption G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 25 N.B. The push value can always be adjusted by acting on the potentiometer. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 26 4) Press the red button located on the wired remote control to stop the Auto Mode. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...
  • Page 27 PIC.1 PIC.2 Do not interpret the pictures! The Sales and Technical team of G.B.C. is at your disposal for any clarification you may need. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – email: sales@gbcspa.com...