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UNIA MX User Manual

Suspended fertiliser distributor
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49-301 BRZEG, ul. Fabryczna 2
Phone: +48 77 444 45 86
Fax. + 48 77 416 20 83
www.uniamachines.pl
SUSPENDED FERTILISER DISTRIBUTOR
MX, MX
and MS
premium
USER'S GUIDE AND OPERATION MANUAL
SPARE PARTS CATALOGUE
Imported and distributed by

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  • Page 1 49-301 BRZEG, ul. Fabryczna 2 Phone: +48 77 444 45 86 Fax. + 48 77 416 20 83 www.uniamachines.pl SUSPENDED FERTILISER DISTRIBUTOR MX, MX and MS premium USER’S GUIDE AND OPERATION MANUAL SPARE PARTS CATALOGUE Imported and distributed by...
  • Page 2 Please, read this operation manual before your start the machine and observe the safety instructions provided herein.
  • Page 4 49-301 Brzeg, ul. Fabryczna 2, Opole Province Phone: +48 77 444 45 86 Maintenance and repairs: +48 77 444 45 11 Fax: +48 77 416 20 83 SUSPENDED FERTILISER DISTRIBUTOR MX; MX and MS premium USER’S GUIDE AND OPERATION MANUAL SPARE PARTS CATALOGUE...
  • Page 5 Prepared by: Design Studio AGROMET PILMET sp. z o.o. Please, note that individual properties of particular fertilisers significantly affect the working width and the distribution rate. Therefore, the control parameters presented in the tables have been provided for information purposes only. Distribution properties depend on the following: •...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS Page INTRODUCTION 1. Health and safety principles 2. Restrictions regarding using public roads 3. Preparation of the fertiliser distributor for operation 4. Noise and vibrations 5. Safety symbols 6. General and commercial information. Warranty repairs I. OPERATION MANUAL 1.

  • Page 7: Introduction

    INTRODUCTION NOTE: This operation manual, sold with the distributor, is to make the user familiar with the principles of correct operation and maintenance of the machine. Read carefully this operation manual and learn about the design and operation of this fertiliser distributor and its components.

  • Page 8: Restrictions Regarding Using Public Roads

    During operation and transport, the machine has to be lifted by means of the hydraulic lift of the tractor. Do not distribute any other materials than the ones that the distributor is intended for. Do not fill the load container with fertiliser with disassembled or lifted relieving screens. Exceeding permissible load capacity can result in an accident.

  • Page 9: Noise And Vibrations

    4. NOISE AND VIBRATIONS The mean value of noise emitted by the fertiliser distributor in operation does not exceed 74 dB (A). The noise level was measured when the machine was stationary in accordance with Annex D of PN-EN 1553:2002. When operating the fertiliser distributor, the operator should stay in the cabin of the tractor or be wearing hearing protectors.
  • Page 10 K - 257 Meaning: Do not move close to the rotating distribution discs. Do not touch any moving machine parts. Wait until the moving parts come to a complete stop. Turn off the PTO and the engine and remove the key from the tractor’s ignition prior to attempting to replace the distributor’s disc or adjust the blades.
  • Page 11 K - 255 Meaning: Hazard caused by rotating machine parts. Never touch the rotating shafts, distribution discs, etc. K - 003 Meaning: Transport hook point marking. Check carefully whether the purchased fertiliser distributor has not been damaged during transport to the customer as well as whether the machine has been fully equipped, in accordance with the order.

  • Page 12: General And Commercial Information

    6. GENERAL AND COMMERCIAL INFORMATION. WARRANTY REPAIRS Agricultural machines are covered by the warranty provided that the rules stipulated in the operation manual regarding the correct operation and maintenance are observed. More detailed information on the procedure applicable to filing complaints has been included in the warranty card attached, along with the operation manual, to each machine.

  • Page 13: Specifications

    Fertiliser distributors are suspended machines designed to be used with tractors. NOTE: - Class 0.9 with the load of 400–500 kg of fertiliser - Class 1.4 with the load of 850–1,200 kg - Class 3 with the load of 1,600 kg - Class 3 with the load of 2,100–3,000 kg with a set of additional front axle weights or mounted on the chassis on road wheels Fertilisers intended for distribution at larger distances should be delivered to the fields by...
  • Page 14 Distribution disc and mixer drive Distribution discs 4 (Fig. 1) are powered by the tractor’s PTO through the jointed- telescopic shaft 1, bevel gear 2 and intersecting axis gears 3. The power is transmitted to the mixer shaft 5 from the bevel gear 2 by means of chain transmission 6. Fig.

  • Page 15: Operation And Use

    4. Operation and use The fertiliser distributor can be operated by a single individual – the tractor driver. The fertiliser distributor has been designed to be used with tractors equipped with an external hydraulic system. 5. Machine operation The following recommendations should be observed in order to achieve the proper quality of the distributor operation: - Do not load clumped or contaminated fertilisers into the fertiliser container.

  • Page 16: Maintenance

    6. Maintenance Daily service Before entering the field: - check all screw connections; - check hydraulic system tightness; - check tension of the springs that close the dosing holes; - grease the mixer shaft bearings; - once the fertiliser distribution has been adjusted, secure the positioning of the lever tightly with the knob;...
  • Page 17 1600 1200 2100 2500 3000 MACHINE TYPE Mx premium The following accessories are available at customer’s request: – lighting system, Fig. No. 2039/11-00-000.00 – 1 pc. – TL border disc set 2039/93-03-000.00 – 1 pc. – foldable protective cover 2039/97-01-000.00 –...

  • Page 18: Disassembly And Scrapping

    8. Disassembly and scrapping 1. Two persons are required to disassemble the machine. Before you proceed with the disassembly, read the operation manual for the equipment to be disassembled. 2. The disassembly site should be equipped with a lifting device with the lifting capacity of 500 kg (e.g.

  • Page 19: Adjustment And Repairs Of The Most Important Fertiliser Distributor Elements

    9. Adjustment and repairs of the most important fertiliser distributor elements NOTE: Before the commencement of work on the hydraulic system, remove the pressure in the hoses and stop the tractor engine. Replace all damaged hoses. Note: plastically crimped hose ends are not replaceable. The replaced sealing ring will not be damaged only when it is placed in a groove on the connection and at the same time in the supply socket.

  • Page 20: Machine Preparation For Fertiliser

    II. MACHINE PREPARATION FOR FERTILISER DISTRIBUTION 1.0. Loading of the fertiliser distributor The height of the rear upper edge of the container does not exceed 1.24 m. Do not load the fertiliser in the amount exceeding the container capacity specified by the manufacturer in specifications NOTE: Exceeding the permissible load capacity may damage the machine and...
  • Page 21 Working width [m] Distance from the border [m], Distance from the border water reservoir, ditch, road [m], excluding water reservoirs, ditches and roads 2.0. Suspension height adjustment The machine intended for loading with fertiliser should be suspended on the tractor in accordance with the data included in the distribution data table.

  • Page 22: Tables

    3. Fertiliser distribution rate adjustment The adjustment of the opening by means of the lever in order to achieve an adequate fertiliser distribution rate is made based on the distribution data table, taking into account the fertiliser product line, working width, estimated working speed and the required fertiliser distribution rate.
  • Page 23 3.1. Fertiliser distribution rate control Fertiliser distribution rate = quantity of caught fertiliser [kg] x factor [kg/ha]. 3.1.1. By travelling the measurement distance Area over which the fertiliser Factor Working width [m] Measurement distance [m] has been distributed [ha] 1/40 9.00 55.50 1/40...
  • Page 24 Calculation of the time of opening of the process hole for working widths not included in the table. measurement distance [m] Measurement time x 3.6 for a given work. width working speed [km/h] Calculation of the fertiliser quantity. Fertiliser fertiliser distribution rate [kg/ha] x speed [km/h] x working width [m] quantity = [kg/min]...
  • Page 25 4.1 Adjustment of the working width The actual working width is determined by physical qualities of the used fertiliser. The most important ones include the following: grain-size distribution, specific weight, slipperiness of the external surface as well as moisture content. Depending on the fertiliser type, LM discs (Fig. 3) enable operating with different working widths.
  • Page 26 Fig. 4 Disc rotation direction (right disc) Fig. 5 Adjustment of the blades of LM 20 disc (e.g. for calcium ammonium nitrate 27.5% N, working width of 24 m): Unscrew the wing nuts (Fig. 4/5/6) located on the underside of the disc. Set the short blade (Fig.
  • Page 27 Checking the fertiliser distribution irregularity by means of portable measuring vessels. In order to check whether the fertiliser distributor is working correctly, the trays should be placed transversely to the direction of movement of the tractor as specified in Table 1 for the used working width.
  • Page 28 Example 1. Even distribution. Fertiliser dose distributed evenly throughout the width. 1 2 3 4 Blades without any changes Right disc 1 2 3 4 Disc rotation direction Example 2. Uneven distribution. Too big dose between paths, too small dose on the pass path. Move both blades by 1 2 3 4 one hole to a lower...
  • Page 29 4.2. Distribution dose control The control test is recommended for every change of the type of the distributed fertiliser. The distribution test (the so-called calibration test) is performed with the PTO in motion, during the travel over a measured road distance or stationary. Tests performed on a measurement distance are more precise as they reflect the real working conditions.
  • Page 30 The obtained fertiliser amount multiplied by 40 corresponds to the dose per hectare distributed by the fertiliser distributor. Example: – 33.3 [m] Measurement – 10 [km] Speed – 39 p. 20 p. 47 distance Scale – 15 [m] Factor – 40 Width Weight of the fertiliser in the container 7.6 [kg] x 40 = 304 [kg/ha] If the measured dose differs from the assumed one, adjust the scale and repeat the test.
  • Page 31 Mx FERTILISER DISTRIBUTOR LM 10 DISCS A – long blade (L = 280) – No. 2053/03-004/0 and 2053/03-006/0 B – short blade (L= 215) – No. 2053/03-003/0 and 2053/03-005/0 (left) (right) Scale range – from “V” to “6” Disc diameter – 480 mm...
  • Page 32 Mx fertiliser distributor Working speed adjustment for mineral fertilisers Working width 10–16 [m] Distribution blade setting LM 10 DISCS b=80 a=80 Fertiliser Fertiliser Fertiliser Salmag 27.5% N + 3.5% Urea 46% N prilled Polifoska® MgO gran. 3.57 mm 2.33 mm, b.d – 0.89 kg/l PK 21–32 gran.
  • Page 33 Mx FERTILISER DISTRIBUTOR LM 20 DISCS A – long blade (L = 360) – No. 2053/03-008/0 and 2053/03-010/0 B – short blade (L= 260) – No. 2053/03-007/0 and 2053/03-009/0 (left) (right) Scale range – from “V” to “6” Disc diameter – 480 mm...
  • Page 34 Mx fertiliser distributor Working speed adjustment for mineral fertilisers Working width 18–24 [m] Distribution blade setting LM 20 DISCS b=80 a=80 Fertiliser Fertiliser Fertiliser Salmag 27.5% N + 3.5% Urea 46% N prilled Polifoska® MgO gran. 3.57 mm, b.d. –...
  • Page 35 Mx FERTILISER DISTRIBUTOR V 0 1 2 LM 30 DISCS A – long blade (L = 410) – No. 2053/03-012/0 and 2053/03-014/0 B – short blade (L= 300) – No. 2053/03-011/0 and 2053/03-013/0 (left) (right) Scale range – from “V” to “6”...
  • Page 36 Mx fertiliser distributor Working speed adjustment for mineral fertilisers Working width 24–36 [m] Distribution blade setting LM 30 DISCS b=80 a=80 Fertiliser Fertiliser Fertiliser Salmag 27.5% N + 3.5% Urea 46% N prilled Polifoska® MgO gran. 3.57 mm, b.d. –...
  • Page 37 Working width adjustment for seeds Working width 10–18 [m] LM 10 DISCS or LM 20 DISCS Distribution blade setting Distribution SEEDS rate right side Barley (cleaned, B3/A2 B3/A2 B3/A3 B3/A3 B4/A4 undressed) b.d. – 0.64 Wheat b.d. – 0.78 B2/A3 B2/A3 B2/A1 B2/A1...
  • Page 38 Working width adjustment for molluscicides LM 10 DISCS (blade setting) Product name b.d. – 0.75 [kg/l] MESUROL Alimax 02 RB MESUROL Schneckenkom A5/B5 A5/B5 A5/B5 A5/B5 A5/B5 04 GB ANTY-ŚLIMAK SPIESS 04 GB ŚLIMAKOL 06 GB – the fertiliser distributor works as in the case of ear application of fertilisers MOLLUSCICIDES Lever position...
  • Page 39 20 g 5.0 Border fertilisation using TL10 discs in line with the mineral fertiliser standards Border fertilisation taking into account the distance between the first path and the field border has been described in section 5.1 and illustrated in fig. above. Distribution diagram Examples: fertiliser...
  • Page 40 Reduced number of positions on the Distance between the first path and scale the border [m] 5 to 6 7 to 9 10 to 11 12 to 14 15 to 18 I. Left telescopic blade, set TL 10 (L=120–170) – No. 2039/93-004/0 TL 20 (L=180–250) –...
  • Page 41 Border fertilisation within the 5–18 range m in accordance with the fertiliser classification in line with the mineral fertiliser standards Distribution blade setting TL DISC Fertiliser 10.5 B2 x B3 x L [mm] Calcium ammonium nitrate, nitrate and NPK – granulated A2 x A2 x L [mm]...
  • Page 42 5.2 Border disc setting in line with the border fertilisation rules The setting of the TL border disc (Fig. 6) is performed by means of telescopic blades (Fig. 7) in accordance with the data from the fertilisation table, depending on the type of fertiliser and the distance between the first pass and the field border.
  • Page 43 Fig. 6 Fig. 7...
  • Page 44 Border fertilisation in own fields (excluding water reservoirs). Field border 20 g I. Left telescopic blade, set TL 10 (L=120–170) – No. 2039/93-004/0 TL 20 (L=180–250) – No. 2039/93-012/0 TL 30 (L=250–320) – No. 2039/93-020/0...
  • Page 45 Border fertilisation within the 5–14 m range in accordance with the fertiliser classification (excluding water reservoirs and ditches). Distribution blade setting TL DISC Fertiliser 10.5 Calcium ammonium nitrate, nitrate L [mm] and NPK – granulated L [mm] Calcium ammonium nitrate, nitrate L [mm] and NPK –...
  • Page 46 When distributing fertiliser at the border of the field, near ditches, etc., the limiting shield should be installed in the following manner: If the first pass route is located at the distance of 1.5–2 m from the border of the field (e.g. in the case of a seed drill with the width of 3 m, the distance between the pass route and the border of the field is 1.5 m), the shield should be placed in the centre and set at the appropriate angle.
  • Page 48 7.1. Distribution rate lever adjustment [kg/ha] 7.2. Mineral fertilisers Magn. ammonium nitrate 32%N granul. 3.31 mm ZA Kędzierzyn Polidap NP 18–46 granul. ZA Police b.d. = 0.84 kg/l [km/h] [km/h] [km/h] [km/h] [km/h] 1035 1086 1137 1188 1239 1032 1290 1032 1075 1340...
  • Page 49  2.22 mm ZA Puławy Urea 46%N prilled  Urea 46%N prilled 2.33 mm ZA Police  1.49 mm ZA Kędzierzyn Urea 46%N prilled b.d. = 0.89 kg/l [km/h] [km/h] [km/h] [km/h] [km/h] 1044 1152 1206 1260 1005 1314 1008 1050 1390 1051...
  • Page 50  3.57 mm ZA Kędzierzyn Salmag 27.5%N+3.5%MgO granul. Polifoska NPK 6-20-30 granul. 3.96 ZA Police  3.92 mm ZA Kędzierzyn CAN 27.5% granul.  3.87 mm ZA “ANWIL” Włocławek CAN 27.5% granul.  Superfoska PK 0-10-20 granul. 3.23 Superfosta Szczecin ...
  • Page 51  3.34 mm Z.CH. Luboń Lubofos 10 NPK 5-10-15 granul. Potash salt granul. 60% K O K+S b.d. = 0.99 kg/l [km/h] [km/h] [km/h] [km/h] [km/h] 1048 1106 8885 1165 1225 1021 1285 1028 1071 1345 1076 1121 [km/h] [km/h] [km/h] [km/h] [km/h]...
  • Page 52  Ammonium sulphate, large crystals AS 2000 4.14 mm ZA Tarnów NPK 15-15-15 KEMIRA   3.27 Fosfory Gdańsk Polifoska M NPKMg 5-16-24-8 granul. 3.44 ZA Police Amofoska NPK 4-16-18 gran.   3.27 Fosfory Gdańsk Polifoska PKg 21-32 granul. 3.38 ZA Police SuproFoska 11 NPK 4-11-11 ...
  • Page 53   2.94 Z.CH. Luboń CAN 27% N prilled 2.13 ZA Tarnów Lubofos 12PK 12–20 granul.  TARNOGRAN PK 12–23 Z.CH. “Siarkopol” Tarnobrzeg CAN 27.5% N +0.2 boron prilled 2.08 ZA Tarnów  2.08 ZA Puławy Ammonium nitrate 34% N prilled ...
  • Page 54 7.3. Seeds 0,64 [kg/l] Barley (cleaned, undressed) [km/h] [km/h] [km/h] [km/h] [km/h] 0.78 [kg/l] Wheat (undressed) [km/h] [km/h] [km/h] [km/h] [km/h]...
  • Page 55 0.74 [kg/l] Rye (undressed) [km/h] [km/h] [km/h] [km/h] [km/h] Oat (undressed) 0.48 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h]...
  • Page 56 Broad bean(dressed) 0.83 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h] 1877 White lupin 0.76 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h]...
  • Page 57 Winter vetch 0.83 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h] Sunflower (cleaned) 0.44 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h]...
  • Page 58 Rape 0.70 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h] 12.5 10.0 18.8 15.0 12.5 14.1 11.2 26.2 21.0 17.5 19.7 15.7 13.1 13.1 10.5 10.5 33.8 27.0 22.5 25.3 20.2 16.9 16.9 13.5 11.3 13.5 10.8 12.7 10.1 42.5 34.0 28.3 31.9 25.5 21.3...
  • Page 59 Clover 0.84 [kg/l] Alfalfa 0.85 [kg/l] [km/h] [km/h] [km/h] [km/h] [km/h] 12.8 10.2 20.6 16.5 13.7 15.4 12.4 10.3 13.7 11.0 12.4 10.3 29.5 23.6 19.6 22.1 17.7 14.7 19.6 15.7 13.1 17.7 14.1 11.8 14.7 11.8 39.2 31.4 26.2 29.4 23.5 19.6...
  • Page 60 0.74 [kg/l] Stubble beet [km/h] [km/h] [km/h] [km/h] [km/h] 13.8 11.0 21.3 17.0 14.2 28.8 23.0 19.2 36.3 29.0 24.2 0.68 [kg/l] Winter turnip rape [km/h] [km/h] [km/h] [km/h] [km/h] 10.7 17.2 13.8 11.5 12.9 10.3 11.5 10.3 24.7 19.7 16.4 18.5 14.8...
  • Page 61 0.59 [kg/l] Phacelia [km/h] [km/h] [km/h] [km/h] [km/h] 11.2 16.1 12.8 10.7 12.0 10.7 21.4 17.1 14.2 16.0 12.8 10.7 14.2 11.4 12.8 10.3 27.1 21.7 18.1 20.3 16.3 13.6 18.1 14.5 12.0 16.3 13.0 10.8 33.3 26.6 22.2 25.0 20.0 16.6 22.2...
  • Page 62 FARMTECH MACHINERY PTY LTD, 30 MOLONEY DVE, WODONGA VIC 3690 Ph: 02 6024 6800 Fx: 02 6024 6844 sales@farmtech.com.au www.farmtech.com.au INSTALLATION & WARRANTY REGISTRATION FORM On delivery and installation of the machine, this form MUST be completed and signed by the dealer performing the installation and the customer.

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