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Section 75-FA-2
Top Fuselage Skin
& Rear Fuselage Assembly
This manual has been prepared for assembly of the rear fuselage supplied with match drilled parts. This
photo assembly manual is intended as a supplement to the drawings. If there is any discrepancy between
this manual and the drawings, the drawings supersede this manual. For more information on building
standards and allowable tolerances see "Construction Standards for Zenair Light Aircraft" available from
Zenith Aircraft Co.
STOL
Rear Fuselage Top Skin & Rear Fuselage
Revision 2.0 (8/13/2010)
Zenith Aircraft Company
Assembly
CH750
© 2010 Zenith Aircraft Co.
www.zenithair.com
Section 75-FA-2Page 1 of 9
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Summary of Contents for Zenith STOL CH750
- Page 1 “Construction Standards for Zenair Light Aircraft” available from Zenith Aircraft Co. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 1 of 9...
- Page 2 Rear Side Skin into the Rear H.T. Frame and Cleco. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 2 of 9...
- Page 3 Cleco the L angle to the Side Skins. With a #20 drill bit, expand the holes and Cleco. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 3 of 9...
- Page 4 Install the opposite Side Skins using the same procedures used to install the first side. Cleco the Longerons on to the top of the Side Skins. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 4 of 9...
- Page 5 Note: The photo above has the Top Skin installed; this is done in a following step. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 5 of 9...
- Page 6 #30 drill bit to expand the holes, then a #20 drill bit to expand the holes and Cleco. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 6 of 9...
- Page 7 Check: Make sure the Top Skin is against the lip on the Longeron and not on top of the radius of the Longeron. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 7 of 9...
- Page 8 Middle Rudder Hinge Plate P/N: 75F3-3 Rudder Hinge Shim P/N: 75F3-2 Lower Rudder Hinge Plate STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 8 of 9...
- Page 9 Cleco the Upper Rudder Hinge Plate to the Top Skin (not shown) and Longerons. Expand the holes to 3/16”. STOL Rear Fuselage Top Skin & Rear Fuselage Revision 2.0 (8/13/2010) Zenith Aircraft Company Assembly CH750 © 2010 Zenith Aircraft Co. www.zenithair.com Section 75-FA-2Page 9 of 9...