Panasonic KXF-033C Operating Instructions Manual
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Panasonic KXF-033C Operating Instructions Manual

Panasonic KXF-033C Operating Instructions Manual

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Slotted Magazine Loader ST LD10F/LD10B
Thank you for purchasing LD10F/ LD10B, the slotted magazine loader ST.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
Operating Instructions
Model No.
K X F - 0 3 3 C
K X F - 7 1 3 C

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Summary of Contents for Panasonic KXF-033C

  • Page 1 Slotted Magazine Loader ST LD10F/LD10B Operating Instructions K X F - 0 3 3 C Model No. K X F - 7 1 3 C Thank you for purchasing LD10F/ LD10B, the slotted magazine loader ST. Before placing the machine in service, be sure to read the instruction manual for proper usage.
  • Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 033C-E-OMA00-C01-00 Page 3...
  • Page 4 DESCRIPTION OF MANUAL CONTENTS DESCRIPTION OF MANUAL CONTENTS This specifications consist of the following some contents. Please use it according to your work. Operating Instructions LD10F-M Part 1. Operating manual This is the manual for the machine operators, and describes about operating procedure, cautions and information which is necessary for operation.
  • Page 5 Part 1 Operating Manual Part 1 Operating Manual SAFETY PRECAUTIONS FUNCTIONS SPECIFICATIONS GENERAL DESCRIPTION MAJOR COMPONENTS BASIC OPERATION DAILY OPERATION OPERATION CHANGING MACHINE SET UP Refer to the following pages for detailed contents. Doc No. 033C-E-OMAC-0001 033C-E-OMA00-C02-01 Page 1...

  • Page 6: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS SAFETY PRECAUTIONS......... GENERAL DESCRIPTION FUNCTIONS Operation Process Flow Chart ..............1-1 SPECIFICATIONS Specifications of Machine ...............2-1 2-1-1 Outline Specifications ................2-1 2-1-2 Outer Dimension (Stocker after Stacking up) .........2-2 2-1-3 Specifications of Board ................2-3 MAJOR COMPONENTS Visual Diagram ..................3-1 About Main Units..................3-2 Signal Tower ...................3-3 Page 2...
  • Page 7 CONTENTS BASIC OPERATION Operation Switch Panel ................4-1 4-1-1 Diagram of Operation Panel ..............4-1 4-1-2 Contents of Operation Switch ..............4-1 4-1-3 How to Set Production Counter (In the case of LC48) ......4-3 4-1-4 How to Set Production Counter (In the case of LC4H) ......4-4 OPERATION DAILY OPERATION Starting of Automatic Operation ..............5-1...
  • Page 8 CONTENTS = MEMO = Page 4 033C-E-OMA00-B03-01...

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indication is classified and described as follows.
  • Page 10 SAFETY PRECAUTIONS Be sure to observe WARNING Follow the warning indication. This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 11 WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur. There is one emergency stop button. Pressing it stops operation. Remove the cause of the danger or abnormality, then re-start the machine.
  • Page 12 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 13 DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING. You will have serious injury if you touch the active part. L02E Page 9 033C-E-OMA00-B04-01...
  • Page 14 SAFETY PRECAUTIONS Be sure to observe WARNING MAGAZINE LIFT MOVING UP HIGH VOLTAGE. AND DOWN. You will have serious injury if you touch moving You will have serious electric shock if you magazine lift. touch electric power supply inside. L09E L15EB BEFORE INSPECTING PNEU- DO NOT PLACE ANY OBJECTS...
  • Page 15 WARNING ONLY THE PERSON IN CHARGE OF MAINTENANCE MUST REPAIR OR ADJUST THE MACHINE. The machine may be incorrectly repaired or adjusted, resulting in malfunction. Have the machine repaired or adjusted by a trained professional maintenance engineer. Consult the manufacturer for training. M08E Page 11 033C-E-OMA00-B04-01...
  • Page 16 SAFETY PRECAUTIONS Be sure to observe WARNING PERIODICALLY REMOVE DUST DO NOT DAMAGE POWER AND FROM POWER PLUG. OTHER CORDS OR PLUGS. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Dust on the plug may result in fire caused by Damaged cord and plug may cause electric defective insulation because of moisture.
  • Page 17 WARNING DO NOT PLACE ANY OBJECT DO NOT GIVE A SHOCK TO AROUND EMERGENCY STOP THE ELECTRICAL EQUIP- BUTTONS. MENTS. You will be unable to press a button to stop the There is a risk of an electric shock, leak or machine in case of emergency.
  • Page 18 SAFETY PRECAUTIONS Be sure to observe CAUTION WEAR A PROTECTIVE HAT CARRY OUT PERIODIC MAIN- AND GOGGLES FOR MAINTE- TENANCE AND INSPECTION. NANCE WORK. If you fail to carry out periodic inspection and maintenance, the machine cannot exhibit its true performance. Also, it may break down or Your head or eyes may be injured while per- produce defectives.
  • Page 19 SERIAL PLATE SERIAL PLATE The serial plate attached to this machine indicates the model name and production number. LD10F-M KXF-033C Actual numbers are shown on the plate instead of ∗. 033C-IL001 033C-E-OMA00-B05-04 Page 15...
  • Page 20 SERIAL PLATE = MEMO = 033C-E-OMA00-B05-01 Page 16...

  • Page 21: General Description

    Chapter 1 G E N E R A L D E S C R I P T I O N G E N E R A L D E S C R I P T I O N This chapter discusses the items necessary for proper operation of the ma- chine, such as specifications and components of the machine, and precautions during operation.
  • Page 22 = MEMO = 033C-E-OMA00-A04-01...

  • Page 23: Functions

    Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS Section 1 FUNCTIONS 1 This is the machine to send boards to the next process which are put into a magazine. 2 The supplying magazine moves up like an elevator and boards are sent by an air cylinder. 3 When a magazine has boards in its back, the stoker after stacking up can reverse the magazine and sends boards.
  • Page 24 Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS = MEMO = Page 1-2 033C-E-OMA01-A01-01...

  • Page 25: Specifications

    Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS Section 2 SPECIFICATIONS Specifications of Machine 2-1-1 Outline Specifications Item Standards Note Outline Item Contents specifications Board dimensions MAX 330×250 mm (Min 50×50 mm) Board thickness 0.5mm to 2.0mm Cycle time 8.0 seconds per board Magazine change time (60Hz) 20.0 s Magazine...

  • Page 26: Outer Dimension (Stocker After Stacking Up)

    Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS 2-1-2 Outer Dimension (Stoker after Stacking up) Item Standards Note 1665×780×1900 (Unit:mm) Main unit Outer dimension (L×W×H 1665 355×320×563) 033C-PS004 Mass 150 kg (main unit) cross section of a magazine (M, L are the same measure) Rated voltage single phase200 V Frequency...

  • Page 27: Specifications Of Board

    Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS 2-1-3 Specifications of Board LD10F-M Article Material of board Board dimensions Board thickness mim 50´50 to max 330´250mm (L) (W) 0.5 mm to 2 mm Space for transfer Mounting on both sides 0.5~2 open space for transfer 014C-IL003 board's moving...
  • Page 28 Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS = MEMO = Page 2-4 033C-E-OMA02-A01-01...

  • Page 29: Major Components

    Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Section 3 MAJOR COMPONENTS Visual Diagram 033C-PS006 Page 3-1 033C-E-OMA03-A01-00...

  • Page 30: About Main Units

    Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS About Main Units 3 CYL PRESSURE 2 LIFTER 033C-PS007 6 DISCHARGE CONVEYOR 1 BASE SECTION 5 CONVEYOR (LIFTER) 4 SUPPLY CONVEYOR 033C-PS008 Explanation of each unit Name Purpose 2. LIFTER Lifting a magazine. 3.

  • Page 31: Signal Tower

    Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Signal Tower THREE-WAYS SIGNAL TOWER (ONE-WAY SIGNAL TOWER) Signal Tower is the device to warn the trouble when the stocker after stacking up is working. yellow green <THREE-WAYS SIGNAL TOWER> 004C-IL006 Normal setting Color Representation Main trouble...
  • Page 32 Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS = MEMO = Page 3-4 033C-E-OMA03-A01-01...

  • Page 33: Basic Operation

    Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION Section 4 BASIC OPERATION Operation Switch Panel 4-1-1 Diagram of Operation Panel LINE PROD. PITCH POWER START PRODUCTION COUNTER PUT IN TAKE OUT MAGAZINE MAGAZINE EMERGENCY STEP RESET/ORIGIN MANU. AUTO 033C-IL007 4-1-2 Contents of Operation Switch operation button light switch color...
  • Page 34 Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION PITCH black To decide the lifting height of the step of the magazine lifter rotary switch A switch to select the manual operation and the automatic operation MANU. AUTO black Manual operation : Function 7, 8, 10, 11 are possible. rotary Automatic operation : Automatic operation.

  • Page 35: How To Set Production Counter (In The Case Of Lc48)

    Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION 4-1-3 How to Set Production Counter (In the case of LC48) panel front figure Set the number of boards • Press ENTER . • Press ← to move "-" to the position of number which you want to set it.

  • Page 36: How To Set Production Counter (In The Case Of Lc4H)

    Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION 4-1-4 How to Set Production Counter (In the case of LC4H) Setting mode Standard setting is as follows. (Output mode HOLD-A Input signal width 20ms Counting velocity 30Hz Output mode Subtractive input) 1 2 3 4 5 6 7 8 DIP-switch 014C-001E...
  • Page 37 Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION Setting the number of boards Unlock the key, then set the number of boards by pressing the up key. Up key Used to increase Counting value indicator COUNTER LC4H each number. Set value indicator Reset key Control output indicator Used to reset the...
  • Page 38 Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION = MEMO = Page 4-6 033C-E-OMA04-A01-01...
  • Page 39 Chapter 2 O P E R A T I O N O P E R A T I O N The chapter discusses two basic operations is sequence according to their operation steps. • Daily operation : The operation steps to produce the PC board assembly exactly the same as that of the previous production.
  • Page 40 = MEMO = 033C-E-OMA00-A04-01...

  • Page 41: Daily Operation

    Chapter 2 OPERATION Section 5 DAILY OPERATION Section 5 DAILY OPERATION Starting of Automatic Operation 5-1-1 Preparation and Checking before Operation • Make sure of matters as follow before you start the machine. 1. recognizing the air pressure AIR OUT moderate air pressure is over 0.5MPa to 0.55MPa 004C-PS010 •...

  • Page 42: Turn On The Machine And Start Automatic Operation

    Chapter 2 OPERATION Section 5 DAILY OPERATION 5-1-2 Turn on Machine and Start Automatic Operation 1 Turn on the power breaker. 2 Select "MANU". 3 Push the "RESET/ORIGIN" key. Then the lifter move to the magazine supply position. 4 Put a magazine on the supply conveyor. 5 Set the "PITCH switch"...

  • Page 43: Put In Or Take Out Magazine

    Chapter 2 OPERATION Section 5 DAILY OPERATION 5-1-3 Put in or Take out Magazine • In case the machine is under production, when the magazine which is supposed to be transferred to the lifter is not on the supply conveyor (the position of the PHOT sensor), the yellow ramp of the patrol light and the "PUT IN MAGAZINE"...

  • Page 44: Production End And Interrupt Production

    Chapter 2 OPERATION Section 5 DAILY OPERATION Production End and Interrupt Production 1) Stop production by production counter Count up the production counter, the machine will stop automatically. After send the last board, output the production stop signal to the next process to tell the production is finished.

  • Page 45: Changing Machine Set Up

    Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP Section 6 CHANGING MACHINE SET UP Process of Change 6-1-1 Magazine 1. Loosen four lock handles which are on the upper and lower side of a magazine to adjust the width. magazine width = board width + 0.5 mm 2.
  • Page 46 Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP = MEMO = Page 6-2 033C-E-OMA06-A01-01...

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